Windshield / Windowglass (Service Information): Removal & Installation Lexus IS II facelift 2

INSTALLATION [08/2012 - ]

1. INSTALL FRONT POWER WINDOW REGULATOR MOTOR NOTE: The regulator arm must be below the intermediate position when installing the power window regulator motor. Using a "torx" socket wrench (T25), install the front power window regulator motor with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) HINT: The new front window regulator adopts a self-tapping method. The installation position of regulator will be threaded when the self-tapping screw is inserted.
2. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 24»(ref-606568-S27351744542014032500000)
3. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 25»(ref-606568-S27351744542014032500000)
4. INSTALL FRONT DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY [08/2012 - ] - Step 26»(ref-606568-S27351744542014032500000)
5. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP . Refer to «REASSEMBLY [08/2012 - ] - Step 32»(ref-606568-S27351744542014032500000)
6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 36»(ref-606568-S27351744542014032500000)
7. INSTALL COURTESY LIGHT ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 37»(ref-606568-S27351744542014032500000)
8. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 38»(ref-606568-S27351744542014032500000)
9. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG . Refer to «REASSEMBLY [08/2012 - ] - Step 39»(ref-606568-S27351744542014032500000)
10. INSTALL REAR POWER WINDOW REGULATOR MOTOR NOTE: The regulator arm must be below the intermediate position when installing the power window regulator motor. Using a "torx" socket wrench (T25), install the rear power window regulator motor with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) HINT: The new rear window regulator adopts a self-tapping method. The installation position of regulator will be threaded when the self-tapping screw is inserted.
11. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 13»(ref-606568-S22231329132014032500000)
12. INSTALL REAR DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 14»(ref-606568-S22231329132014032500000)
13. INSTALL REAR DOOR QUARTER WINDOW GLASS . Refer to «REASSEMBLY [08/2012 - ] - Step 15»(ref-606568-S22231329132014032500000)
14. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 16»(ref-606568-S22231329132014032500000)
15. INSTALL REAR DOOR GLASS RUN . Refer to «REASSEMBLY [08/2012 - ] - Step 17»(ref-606568-S22231329132014032500000)
16. INSTALL REAR DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY [08/2012 - ] - Step 21»(ref-606568-S22231329132014032500000)
17. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP . Refer to «REASSEMBLY [08/2012 - ] - Step 26»(ref-606568-S22231329132014032500000)
18. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 29»(ref-606568-S22231329132014032500000)
19. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY . Refer to «REASSEMBLY [08/2012 - ] - Step 30»(ref-606568-S22231329132014032500000)
20. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «REASSEMBLY [08/2012 - ] - Step 31»(ref-606568-S22231329132014032500000)
21. CONNECT BATTERY NEGATIVE TERMINAL
22. INITIALIZE POWER WINDOW CONTROL SYSTEM Refer to «INITIALIZATION [08/2012 - ]»(ref-606585-S13718472292014032500000)

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1. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL [08/2012 - ] - Step 1»(ref-606458-S02458561282014032500000)
2. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL [08/2012 - ] - Step 2»(ref-606458-S02458561282014032500000)
3. REMOVE ENGINE ROOM SIDE COVER RH . Refer to «REMOVAL [08/2012 - ] - Step 3»(ref-606458-S02458561282014032500000)
4. REMOVE FRONT UPPER FENDER PROTECTOR LH . Refer to «REMOVAL [08/2012 - ] - Step 4»(ref-606488-S35606639402014032500000)
5. REMOVE FRONT UPPER FENDER PROTECTOR RH . Refer to «REMOVAL [08/2012 - ] - Step 5»(ref-606488-S35606639402014032500000)
6. REMOVE ROOF DRIP SIDE FINISH MOLDING LH . Refer to «REMOVAL [08/2012 - ] - Step 1»(ref-606489-S11644629922014032500000)
7. REMOVE ROOF DRIP SIDE FINISH MOLDING RH
8. REMOVE NO. 1 WINDSHIELD OUTSIDE MOLDING CLIP . Refer to «REMOVAL [08/2012 - ] - Step 2»(ref-606489-S11644629922014032500000)
9. REMOVE FRONT WIPER ARM HEAD CAP . Refer to «REMOVAL [08/2012 - ] - Step 8»(ref-606488-S35606639402014032500000)
10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL [08/2012 - ] - Step 9»(ref-606488-S35606639402014032500000)
11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL [08/2012 - ] - Step 10»(ref-606488-S35606639402014032500000)
12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 11»(ref-606488-S35606639402014032500000)
13. REMOVE FRONT DOOR SCUFF PLATE LH (w/o Illumination) . Refer to «REMOVAL [08/2012 - ] - Step 49»(ref-606534-S28312711582014032500000)
14. REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination) . Refer to «REMOVAL [08/2012 - ] - Step 51»(ref-606534-S28312711582014032500000)
15. REMOVE FRONT DOOR OPENING TRIM COVER LH . Refer to «REMOVAL [08/2012 - ] - Step 26»(ref-606515-S34598305682014032500000)
16. REMOVE FRONT PILLAR GARNISH LH . Refer to «REMOVAL [08/2012 - ] - Step 55»(ref-606534-S28312711582014032500000)
17. REMOVE FRONT DOOR SCUFF PLATE RH (w/o Illumination)
18. REMOVE FRONT DOOR SCUFF PLATE RH (w/ Illumination)
19. REMOVE FRONT DOOR OPENING TRIM COVER RH . Refer to «REMOVAL [08/2012 - ] - Step 35»(ref-606515-S34598305682014032500000)
20. REMOVE FRONT PILLAR GARNISH RH
21. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER . Refer to «REMOVAL [08/2012 - ] - Step 1»(ref-606584-S11792409642014032500000)
22. REMOVE MAP LIGHT ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 114»(ref-606534-S28312711582014032500000)
23. REMOVE INNER REAR VIEW MIRROR ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 2»(ref-606584-S11792409642014032500000)
24. REMOVE ASSIST GRIP SUB-ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 118»(ref-606534-S28312711582014032500000)
25. REMOVE VISOR BRACKET COVER . Refer to «REMOVAL [08/2012 - ] - Step 119»(ref-606534-S28312711582014032500000)
26. REMOVE VISOR ASSEMBLY LH . Refer to «REMOVAL [08/2012 - ] - Step 120»(ref-606534-S28312711582014032500000)
27. REMOVE VISOR ASSEMBLY RH
28. REMOVE VISOR HOLDER . Refer to «REMOVAL [08/2012 - ] - Step 122»(ref-606534-S28312711582014032500000)
29. REMOVE RAIN SENSOR . Refer to «REMOVAL [08/2012 - ] - Step 1»(ref-606488-S41439606022014032500000)
30. REMOVE ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) It is not necessary to completely remove the roof headlining assembly. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed. Refer to «REMOVAL [08/2012 - ] - Step 123»(ref-606534-S28312711582014032500000) .
31. REMOVE ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) It is not necessary to completely remove the roof headlining assembly. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed. Refer to «REMOVAL [08/2012 - ] - Step 124»(ref-606534-S28312711582014032500000) .
32. REMOVE WINDSHIELD OUTSIDE MOLDING Using a knife, cut off the molding as shown. NOTE: Do not damage the vehicle body with the knife. Remove the remaining molding from the vehicle body. HINT: When removing, make a partial cut, then pull and remove it by hand.
33. REMOVE WINDSHIELD GLASS Disconnect each connector. Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. NOTE: When separating the glass, take care not to damage the paint and the interior and exterior ornaments. To prevent the safety pad from being scratched when removing the glass, place a plastic sheet between the piano wire and safety pad. HINT: Apply protective tape to the outer surface to prevent the surface from being scratched. Place matchmarks over the glass and vehicle body on the locations indicated. HINT: Matchmarks do not need to be placed if the glass is not going to be reused. Cut off the adhesive by pulling the piano wire around the glass. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
34. REMOVE NO. 2 WINDSHIELD GLASS STOPPER Using a scraper, remove the No. 2 windshield glass stoppers.
35. REMOVE NO. 1 WINDSHIELD GLASS STOPPER Remove the No. 1 windshield glass stoppers.
36. CLEAN WINDSHIELD GLASS Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass. Clean the outer circumference of the glass with non-residue type solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with non-residue type solvent.

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1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER Install 2 new stoppers to the vehicle body as shown.
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER Coat the installation part of the stopper with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. Do not apply too much primer. Install 2 new windshield glass stoppers onto the glass as shown. Standard dimension Area Dimension A 40.0 mm (1.575 in.) B 30.0 mm (1.181 in.) C 25.0 mm (0.984 in.) D 14.2 mm (0.559 in.)
3. INSTALL WINDSHIELD OUTSIDE MOLDING Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Do not keep any of the opened Primer G for later use. Install the windshield outside molding as shown. Standard dimension Area Dimension a 2.0 mm (0.079 in.)
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM Coat the installation part of the dam with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not apply too much primer. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown. Standard dimension Area Dimension a 9.5 mm (0.374 in.)
5. INSTALL WINDSHIELD GLASS Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body. Position the glass. Using a suction cup, place the glass in the correct position. Check that the whole contact surface of the glass rim is perfectly even. Place reference marks between the glass and vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. HINT: When reusing the glass, check and correct the reference mark positions. Remove the glass. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Do not keep any of the opened Primer M for later use. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. Standard dimension Area Dimension a 10.2 mm (0.402 in.) b 4.0 mm (0.158 in.) c 7.0 mm (0.276 in.) d 10.2 mm (0.402 in.) e 3.0 mm (0.118 in.) f 4.0 mm (0.158 in.) NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Apply adhesive (Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent). Cut off the tip of the cartridge nozzle, as shown. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Tack-free time Temperature Tack-free Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Coat the glass with adhesive, as shown. Standard dimension Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 10.2 mm (0.402 in.) d 10.2 mm (0.402 in.) e 3.0 mm (0.118 in.) Install the glass. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. NOTE: Do not drive the vehicle for the time described in the table below. Minimum time Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours HINT: Apply adhesive onto the glass rim. Connect each connector.
6. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with a sealer gun.
7. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) . Refer to «INSTALLATION [08/2012 - ] - Step 12»(ref-606534-S40096857502014032500000)
8. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) . Refer to «INSTALLATION [08/2012 - ] - Step 13»(ref-606534-S40096857502014032500000)
9. INSTALL RAIN SENSOR TAPE . Refer to «INSTALLATION [08/2012 - ] - Step 1»(ref-606488-S15986404312014032500000)
10. INSTALL RAIN SENSOR . Refer to «INSTALLATION [08/2012 - ] - Step 2»(ref-606488-S15986404312014032500000)
11. INSTALL VISOR HOLDER . Refer to «INSTALLATION [08/2012 - ] - Step 14»(ref-606534-S40096857502014032500000)
12. INSTALL VISOR ASSEMBLY LH . Refer to «INSTALLATION [08/2012 - ] - Step 15»(ref-606534-S40096857502014032500000)
13. INSTALL VISOR ASSEMBLY RH
14. INSTALL VISOR BRACKET COVER . Refer to «INSTALLATION [08/2012 - ] - Step 17»(ref-606534-S40096857502014032500000)
15. INSTALL ASSIST GRIP SUB-ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 18»(ref-606534-S40096857502014032500000)
16. INSTALL INNER REAR VIEW MIRROR ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 1»(ref-606584-S38004767982014032500000)
17. INSTALL MAP LIGHT ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 21»(ref-606534-S40096857502014032500000)
18. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER . Refer to «INSTALLATION [08/2012 - ] - Step 2»(ref-606584-S38004767982014032500000)
19. INSTALL FRONT PILLAR GARNISH LH . Refer to «INSTALLATION [08/2012 - ] - Step 81»(ref-606534-S40096857502014032500000)
20. INSTALL FRONT DOOR OPENING TRIM COVER LH . Refer to «INSTALLATION [08/2012 - ] - Step 27»(ref-606515-S07334205762014032500000)
21. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) . Refer to «INSTALLATION [08/2012 - ] - Step 85»(ref-606534-S40096857502014032500000)
22. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination) . Refer to «INSTALLATION [08/2012 - ] - Step 87»(ref-606534-S40096857502014032500000)
23. INSTALL FRONT PILLAR GARNISH RH
24. INSTALL FRONT DOOR OPENING TRIM COVER RH . Refer to «INSTALLATION [08/2012 - ] - Step 18»(ref-606515-S07334205762014032500000)
25. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Illumination)
26. INSTALL FRONT DOOR SCUFF PLATE RH (w/ Illumination)
27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 3»(ref-606488-S01496623432014032500000)
28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION [08/2012 - ] - Step 4»(ref-606488-S01496623432014032500000)
29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION [08/2012 - ] - Step 5»(ref-606488-S01496623432014032500000)
30. INSTALL FRONT WIPER ARM HEAD CAP . Refer to «INSTALLATION [08/2012 - ] - Step 6»(ref-606488-S01496623432014032500000)
31. INSTALL NO. 1 WINDSHIELD OUTSIDE MOLDING CLIP
32. INSTALL ROOF DRIP SIDE FINISH MOLDING LH
33. INSTALL ROOF DRIP SIDE FINISH MOLDING RH
34. INSTALL FRONT UPPER FENDER PROTECTOR LH . Refer to «INSTALLATION [08/2012 - ] - Step 9»(ref-606488-S01496623432014032500000)
35. INSTALL FRONT UPPER FENDER PROTECTOR RH
36. INSTALL ENGINE ROOM SIDE COVER RH . Refer to «INSTALLATION [08/2012 - ] - Step 117»(ref-606458-S13966780692014032500000)
37. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION [08/2012 - ] - Step 116»(ref-606458-S13966780692014032500000)
38. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION [08/2012 - ] - Step 118»(ref-606458-S13966780692014032500000)

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1. REMOVE REAR SEAT CUSHION ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 1»(ref-606514-S07169864822014032500000)
2. REMOVE REAR SEAT HEADREST ASSEMBLY
3. REMOVE REAR SEAT CENTER HEADREST ASSEMBLY
4. REMOVE REAR SEATBACK ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 4»(ref-606514-S07169864822014032500000)
5. REMOVE REAR DOOR SCUFF PLATE LH . Refer to «REMOVAL [08/2012 - ] - Step 99»(ref-606534-S28312711582014032500000)
6. REMOVE REAR DOOR SCUFF PLATE RH
7. REMOVE REAR SEAT SIDE GARNISH LH . Refer to «REMOVAL [08/2012 - ] - Step 108»(ref-606534-S28312711582014032500000)
8. REMOVE REAR SEAT SIDE GARNISH RH
9. REMOVE ROOF SIDE INNER GARNISH LH . Refer to «REMOVAL [08/2012 - ] - Step 110»(ref-606534-S28312711582014032500000)
10. REMOVE ROOF SIDE INNER GARNISH RH
11. REMOVE CENTER STOP LIGHT SET . Refer to «REMOVAL [08/2012 - ] - Step 1»(ref-606487-S35934812032014032500000)
12. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) . Refer to «REMOVAL [08/2012 - ] - Step 13»(ref-606331-S10657607462014032500000)
13. REMOVE NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «REMOVAL [08/2012 - ] - Step 13»(ref-606534-S39862272272014032500000)
14. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «REMOVAL [08/2012 - ] - Step 11»(ref-606534-S39862272272014032500000)
15. REMOVE SPOT LIGHT ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 116»(ref-606534-S28312711582014032500000)
16. REMOVE COAT HOOK . Refer to «REMOVAL [08/2012 - ] - Step 117»(ref-606534-S28312711582014032500000)
17. REMOVE ASSIST GRIP SUB-ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 118»(ref-606534-S28312711582014032500000)
18. REMOVE ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed. Refer to «REMOVAL [08/2012 - ] - Step 123»(ref-606534-S28312711582014032500000) .
19. REMOVE ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed. Refer to «REMOVAL [08/2012 - ] - Step 124»(ref-606534-S28312711582014032500000) .
20. REMOVE AMPLIFIER ANTENNA ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 3»(ref-606527-S04812028652014032500000)
21. REMOVE NO. 1 BACK WINDOW MOLDING Using a knife, cut off the molding as shown. NOTE: Do not damage the vehicle body with the knife. Remove the remaining molding. HINT: When removing, make a partial cut, then pull and remove it by hand.
22. REMOVE BACK WINDOW GLASS Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. NOTE: When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments. To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel. HINT: Apply protective tape to the outer surface to prevent the surface from being scratched. Place matchmarks over the glass and vehicle body on the locations indicated. HINT: Matchmarks do not need to be placed if the glass is not going to be reused. Cut off the adhesive by pulling the piano wire around the glass. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
23. REMOVE NO. 2 BACK WINDOW GLASS STOPPER Using a scraper, remove the No. 2 back window glass stoppers.
24. REMOVE NO. 1 BACK WINDOW GLASS STOPPER Remove the No. 1 back window glass stoppers.
25. CLEAN BACK WINDOW GLASS Using a scraper, remove the damaged stoppers and adhesive sticking to the glass. Clean the outer edges of the glass with non-residue type solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean it with non-residue type solvent.

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1. INSTALL NO. 1 BACK WINDOW GLASS STOPPER Install 2 new stoppers to the vehicle body as shown.
2. INSTALL NO. 2 BACK WINDOW GLASS STOPPER Coat the installation part of the stopper with Primer G. NOTE: Allow the primer to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. Do not apply too much primer. Install 2 new stoppers onto the glass as shown. Standard dimension Area Dimension A 40.0 mm (1.575 in.) B 17.0 mm (0.669 in.)
3. INSTALL NO. 1 BACK WINDOW MOLDING Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. Do not apply too much primer. Install the back window No. 1 molding as shown.
4. INSTALL BACK WINDOW GLASS DAM Coat the installation part of the dam with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not apply too much primer. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown. Standard dimension Area Dimension a 1.5 mm (0.059 in.)
5. INSTALL BACK WINDOW GLASS Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body. Position the glass. Using a suction cup, place the glass in the correct position. Check that the whole contact surface of the glass rim is perfectly even. Place reference marks between the glass and vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. HINT: When reusing the glass, check and correct the reference mark positions. Remove the glass. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Do not keep any of the opened Primer M for later use. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Apply adhesive (Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent). Cut off the tip of the cartridge nozzle, as shown. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Tack-free time Temperature Tack-free Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Coat the glass with adhesive, as shown. Standard dimension Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 9.0 mm (0.354 in.) d 9.0 mm (0.354 in.) e 14.0 mm (0.551 in.) Install the glass. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. NOTE: Do not drive the vehicle for the time described in the table below. Minimum time Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours HINT: Apply adhesive onto the glass rim.
6. INSPECT FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with a sealer gun.
7. INSTALL AMPLIFIER ANTENNA ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 1»(ref-606527-S01568634902014032500000)
8. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) . Refer to «INSTALLATION [08/2012 - ] - Step 13»(ref-606534-S40096857502014032500000)
9. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) . Refer to «INSTALLATION [08/2012 - ] - Step 12»(ref-606534-S40096857502014032500000)
10. INSTALL ASSIST GRIP SUB-ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 18»(ref-606534-S40096857502014032500000)
11. INSTALL COAT HOOK . Refer to «INSTALLATION [08/2012 - ] - Step 19»(ref-606534-S40096857502014032500000)
12. INSTALL SPOT LIGHT ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 20»(ref-606534-S40096857502014032500000)
13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «INSTALLATION [08/2012 - ] - Step 5»(ref-606534-S25010928692014032500000)
14. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «INSTALLATION [08/2012 - ] - Step 3»(ref-606534-S25010928692014032500000)
15. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) . Refer to «INSTALLATION [08/2012 - ] - Step 2»(ref-606331-S32451554962014032500000)
16. INSTALL CENTER STOP LIGHT SET . Refer to «INSTALLATION [08/2012 - ] - Step 1»(ref-606487-S37636465402014032500000)
17. INSTALL ROOF SIDE INNER GARNISH LH . Refer to «INSTALLATION [08/2012 - ] - Step 26»(ref-606534-S40096857502014032500000)
18. INSTALL ROOF SIDE INNER GARNISH RH
19. INSTALL REAR SEAT SIDE GARNISH LH . Refer to «INSTALLATION [08/2012 - ] - Step 28»(ref-606534-S40096857502014032500000)
20. INSTALL REAR SEAT SIDE GARNISH RH
21. INSTALL REAR DOOR SCUFF PLATE LH . Refer to «INSTALLATION [08/2012 - ] - Step 37»(ref-606534-S40096857502014032500000)
22. INSTALL REAR DOOR SCUFF PLATE RH
23. INSTALL REAR SEATBACK ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 1»(ref-606514-S23703868092014032500000)
24. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY
25. INSTALL REAR SEAT HEADREST ASSEMBLY
26. INSTALL REAR SEAT CUSHION ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 4»(ref-606514-S23703868092014032500000)

Scheme 95

Scheme 96

1. REMOVE FRONT DOOR SCUFF PLATE LH (w/o Illumination) . Refer to «REMOVAL [08/2012 - ] - Step 49»(ref-606534-S28312711582014032500000)
2. REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination) . Refer to «REMOVAL [08/2012 - ] - Step 51»(ref-606534-S28312711582014032500000)
3. REMOVE FRONT DOOR OPENING TRIM COVER LH . Refer to «REMOVAL [08/2012 - ] - Step 26»(ref-606515-S34598305682014032500000)
4. REMOVE SIDE INSTRUMENT PANEL LH . Refer to «REMOVAL [08/2012 - ] - Step 27»(ref-606515-S34598305682014032500000)
5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY . Refer to «REMOVAL [08/2012 - ] - Step 29»(ref-606515-S34598305682014032500000)
6. REMOVE FRONT WIPER DEICER SWITCH Disengage the 2 claws and remove the front wiper deicer switch.

Scheme 97

Scheme 98

Scheme 99

1. INSPECT FRONT WIPER DEICER SWITCH Check wire harness and connector. Disconnect the front wiper deicer switch connector. Measure the voltage and resistance according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition 1 (ILL+) - 6 (ILL-) Headlight dimmer switch off --> tail or head Below 1 V --> 11 to 14 V 8 (D) - 5 (E) Engine switch on (IG) 11 to 14 V 4 (IG) - 5 (E) Engine switch on (IG) 11 to 14 V Standard Resistance Tester Connection Condition Specified Condition 6 (ILL-) - Body ground Always Below 1 ohms 5 (E) - Body ground Always Below 1 ohms TEXT IN ILLUSTRATION *a Front view of wire harness connector (Front Wiper Deicer Switch) Check that the front wiper deicer switch operate. Reconnect the front wiper deicer connector. Measure the voltage and resistance according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition 8 (D) - 5 (E) Engine switch on (IG), front wiper deicer switch off --> on 11 to 14 V --> Below 1 V (after 12 to 18 minutes: 11 to 14 V) 4 (IG) - 5 (E) Engine switch on (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Component with harness connected (Front Wiper Deicer Switch) If the result is not as specified, replace the front wiper deicer switch. Check that the indicator light illuminates. TEXT IN ILLUSTRATION *a Indicator *b Illumination Turn the engine switch on (IG). Make sure that the indicator light illuminates when the front wiper deicer switch is turned on, and then goes off after 12 to 18 minutes elapse. OK The indicator light goes off. Check that the illumination illuminates. Make sure that the illumination illuminates when the headlight dimmer switch is turned from off to tail or head. OK The illumination illuminates.

1. INSTALL FRONT WIPER DEICER SWITCH Engage the 2 claws and install the front wiper deicer switch.
2. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY . Refer to «INSTALLATION [08/2012 - ] - Step 24»(ref-606515-S07334205762014032500000)
3. INSTALL SIDE INSTRUMENT PANEL LH . Refer to «INSTALLATION [08/2012 - ] - Step 26»(ref-606515-S07334205762014032500000)
4. INSTALL FRONT DOOR OPENING TRIM COVER LH . Refer to «INSTALLATION [08/2012 - ] - Step 27»(ref-606515-S07334205762014032500000)
5. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) . Refer to «INSTALLATION [08/2012 - ] - Step 85»(ref-606534-S40096857502014032500000)
6. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination) . Refer to «INSTALLATION [08/2012 - ] - Step 87»(ref-606534-S40096857502014032500000)

Scheme 100

1. INSPECT DEICER RELAY Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 Battery voltage applied between terminals 1 and 2 Below 1 ohms 3 - 5 Battery voltage not applied between terminals 1 and 2 10 kohms or higher *1 Component without harness connected (DEICER Relay) If the result is not as specified, replace the DEICER relay.

Scheme 101

1. INSPECT DEFOGGER RELAY (Marking: DEFOG) Measure the resistance of the DEFOG relay. Standard Tester Condition Specified Condition 3 - 4 Below 1 ohms (when battery voltage is not applied between terminals) 3 - 5 10 kohms or higher (when battery voltage is not applied between terminals) 3 -5 Below 1 ohms (when battery voltage is applied to terminals 1 and 2) If the result is not as specified, replace the relay.