Window / Glass (Service Information): Removal & Installation Lexus HS I

INSTALLATION

1. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY Engage the 4 claws and install the multiplex network master switch assembly. Install the 3 screws.
2. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL . Refer to «DISASSEMBLY - Step 3»(ref-398305-S40349002832011051600000)

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1. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL except Wood Panel: Using a molding remover, disengage the 2 clips and 6 claws. for Wood Panel: Using a molding remover, disengage the 4 clips and 4 claws. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.
2. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY Disengage the 2 claws and remove the power window regulator switch assembly.

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1. INSPECT POWER WINDOW REGULATOR SWITCH ASSEMBLY Check the switch function. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 2 (UP) - 5 (GND) Auto up or up position Below 1 ohms 4 (AUTO) - 5 (GND) Auto up or auto down position Below 1 ohms 10 (DOWN) - 5 (GND) Auto down or down position Below 1 ohms 2 (UP) - 5 (GND) Free 10 kohms or higher 4 (AUTO) - 5 (GND) Free 10 kohms or higher 10 (DOWN) - 5 (GND) Free 10 kohms or higher TEXT IN ILLUSTRATION *1 Component without harness connected (Power Window Regulator Switch Assembly (for Front Passenger Side)) If the result is not as specified, replace the power window regulator switch assembly (for front passenger side). Check that the LED illuminates. Apply battery voltage to the power window regulator switch assembly and check that the LED illuminates. OK Measurement Condition Specified Condition Battery positive (+) --> 8 (LED) Battery negative (-) --> 5 (GND) LED illuminates TEXT IN ILLUSTRATION *1 Component without harness connected (Power Window Regulator Switch Assembly (for Front Passenger Side)) *2 LED If the result is not as specified, replace the power window regulator switch assembly (for front passenger side).

1. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY Engage the 2 claws to install the power window regulator switch assembly.
2. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL Connect the connector. except Wood Panel: Engage the 2 clips and 6 claws and install the power window regulator switch assembly with front door armrest base panel. for Wood Panel: Engage the 4 claws and 4 clips, and install the power window regulator switch assembly with front door armrest base panel.

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REMOVAL

HINT

1. Use the same procedure for the RH side and LH side.
2. The procedure listed below is for the LH side.

Scheme 40

1. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL . Refer to «DISASSEMBLY - Step 3»(ref-398305-S07472555422011051600000)
2. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Disengage the 2 claws and remove the rear power window regulator switch assembly.

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1. INSPECT REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY (for LH Side) Check the switch function. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 2 (UP) - 5 (GND) Auto up or up position Below 1 ohms 4 (AUTO) - 5 (GND) Auto up or auto down position Below 1 ohms 10 (DOWN) - 5 (GND) Auto down or down position Below 1 ohms 2 (UP) - 5 (GND) Free 10 kohms or higher 4 (AUTO) - 5 (GND) Free 10 kohms or higher 10 (DOWN) - 5 (GND) Free 10 kohms or higher TEXT IN ILLUSTRATION *1 Component without harness connected (Rear Power Window Regulator Switch Assembly (for Rear LH Side)) If the result is not as specified, replace the rear power window regulator switch assembly (for rear LH side). Check that the LED illuminates. Apply battery voltage to the rear power window regulator switch assembly and check that the LED illuminates. OK Measurement Condition Specified Condition Battery positive (+) --> 8 (LED) Battery negative (-) --> 5 (GND) LED illuminates TEXT IN ILLUSTRATION *1 Component without harness connected (Rear Power Window Regulator Switch Assembly (for Rear LH Side)) *2 LED If the result is not as specified, replace the rear power window regulator switch assembly (for rear LH side).
2. INSPECT REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY (for RH Side) Check that the switch function. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 2 (UP) - 5 (GND) Auto up or up position Below 1 ohms 4 (AUTO) - 5 (GND) Auto up or auto down position Below 1 ohms 10 (DOWN) - 5 (GND) Auto down or down position Below 1 ohms 2 (UP) - 5 (GND) Free 10 kohms or higher 4 (AUTO) - 5 (GND) Free 10 kohms or higher 10 (DOWN) - 5 (GND) Free 10 kohms or higher TEXT IN ILLUSTRATION *1 Component without harness connected (Rear Power Window Regulator Switch Assembly (for Rear RH Side)) If the result is not as specified, replace the rear power window regulator switch assembly (for rear RH side). Check that the LED illuminates. Apply battery voltage to the rear power window regulator switch assembly and check that the LED illuminates. OK Measurement Condition Specified Condition Battery positive (+) --> 8 (LED) Battery negative (-) --> 5 (GND) LED illuminates TEXT IN ILLUSTRATION *1 Component without harness connected (Rear Power Window Regulator Switch Assembly (for Rear RH Side)) *2 LED If the result is not as specified, replace the rear power window regulator switch assembly (for rear RH side).

HINT

1. Use the same procedure for the RH side and LH side.
2. The procedure listed below is for the LH side.

1. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Engage the 2 claws to install the rear power window regulator switch assembly.
2. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL . Refer to «REASSEMBLY - Step 44»(ref-398305-S08961662722011051600000)

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HINT

1. Use the same procedure for the RH side and LH side.
2. The procedure listed below is for the LH side.

Scheme 46

1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT . Refer to «REMOVAL - Step 2»(ref-398219-S28362000682011051600000)
2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG . Refer to «DISASSEMBLY - Step 2»(ref-398305-S40349002832011051600000)
3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) . Refer to «DISASSEMBLY - Step 3»(ref-398305-S40349002832011051600000)
4. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) See step 1
5. REMOVE DOOR ARMREST COVER . Refer to «DISASSEMBLY - Step 5»(ref-398305-S40349002832011051600000)
6. REMOVE COURTESY LIGHT ASSEMBLY . Refer to «REMOVAL - Step 1»(ref-398274-S40522080392011051600000)
7. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION . Refer to «DISASSEMBLY - Step 7»(ref-398305-S40349002832011051600000)
8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 8»(ref-398305-S40349002832011051600000)
9. REMOVE FRONT DOOR ARMREST SET BRACKET . Refer to «DISASSEMBLY - Step 18»(ref-398305-S40349002832011051600000)
10. REMOVE FRONT DOOR SERVICE HOLE COVER . Refer to «DISASSEMBLY - Step 19»(ref-398305-S40349002832011051600000)
11. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 20»(ref-398305-S40349002832011051600000)
12. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY . Refer to «DISASSEMBLY - Step 21»(ref-398305-S40349002832011051600000)
13. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY Using a T25 "TORX" driver, remove the 3 screws and the front power window regulator motor assembly.

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1. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply positive (+) battery voltage to connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals other than terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Connect a ground lead to connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows: OK Measurement Condition Specified Condition Connect a positive (+) battery lead to terminal 2 (B), connect a negative (-) battery lead to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect a negative (-) battery lead to terminal 10 (UP). Disconnect and reconnect the negative (-) battery lead for terminal 10 (UP) within 1 second. Motor gear rotates clockwise Connect the positive (+) battery lead to terminal 2 (B), connect a negative (-) battery lead to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect a negative (-) battery lead to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery lead for terminal 7 (DOWN) within 1 second. Motor gear rotates counterclockwise TEXT IN ILLUSTRATION *1 Component without harness connected (Front Power Window Regulator Motor Assembly LH) *2 Counterclockwise *3 Clockwise If the result is not as specified, replace the front power window regulator motor assembly LH. WARNING: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.
2. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Apply positive (+) battery voltage to connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals other than terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Connect a ground lead to connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows: OK Measurement Condition Specified Condition Connect the positive (+) battery lead to terminal 2 (B), connect a negative (-) battery lead to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect a negative (-) battery lead to terminal 10 (UP). Disconnect and reconnect the negative (-) battery lead for terminal 10 (UP) within 1 second. Motor gear rotates counterclockwise Connect a positive (+) battery lead to terminal 2 (B), connect a negative (-) battery lead to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect a negative (-) battery lead to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery lead for terminal 7 (DOWN) within 1 second. Motor gear rotates clockwise TEXT IN ILLUSTRATION *1 Component without harness connected (Front Power Window Regulator Motor Assembly RH) *2 Clockwise *3 Counterclockwise If the result is not as specified, replace the front power window regulator motor assembly RH. WARNING: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.

HINT

1. Use the same procedure for the RH side and LH side.
2. The procedure listed below is for the LH side.

1. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY NOTE: The regulator arm must be below the intermediate position when installing the front power window regulator motor assembly. Using a T25 "TORX" driver, install the front power window regulator motor assembly with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) HINT: A new front window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
2. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY . Refer to «REASSEMBLY - Step 35»(ref-398305-S34083975192011051600000)
3. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 36»(ref-398305-S34083975192011051600000)
4. INSTALL FRONT DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY - Step 37»(ref-398305-S34083975192011051600000)
5. INSTALL FRONT DOOR ARMREST SET BRACKET . Refer to «REASSEMBLY - Step 38»(ref-398305-S34083975192011051600000)
6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 48»(ref-398305-S34083975192011051600000)
7. INSTALL NO. 1 FRONT DOOR STIFFENER CUSHION . Refer to «REASSEMBLY - Step 49»(ref-398305-S34083975192011051600000)
8. INSTALL COURTESY LIGHT ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-398274-S14810133322011051600000)
9. INSTALL DOOR ARMREST COVER . Refer to «REASSEMBLY - Step 51»(ref-398305-S34083975192011051600000)
10. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) . Refer to «REASSEMBLY - Step 52»(ref-398305-S34083975192011051600000)
11. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) See step 2
12. INITIALIZE POWER WINDOW CONTROL SYSTEM
13. INSTALL LUGGAGE COMPARTMENT FLOOR MAT . Refer to «INSTALLATION - Step 3»(ref-398219-S33566720602011051600000)

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HINT

1. Use the same procedure for the RH side and LH side.
2. The procedure listed below is for the LH side.

Scheme 51

1. PRECAUTION (w/ Navigation System) NOTE: After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL . Refer to «REMOVAL - Step 3»(ref-398219-S28362000682011051600000)
3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «DISASSEMBLY - Step 2»(ref-398305-S07472555422011051600000)
4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL . Refer to «DISASSEMBLY - Step 3»(ref-398305-S07472555422011051600000)
5. REMOVE REAR DOOR ARMREST COVER . Refer to «DISASSEMBLY - Step 4»(ref-398305-S07472555422011051600000)
6. REMOVE NO. 1 REAR DOOR STIFFENER CUSHION . Refer to «DISASSEMBLY - Step 5»(ref-398305-S07472555422011051600000)
7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 6»(ref-398305-S07472555422011051600000)
8. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP . Refer to «DISASSEMBLY - Step 8»(ref-398305-S07472555422011051600000)
9. REMOVE REAR DOOR ARMREST SET BRACKET . Refer to «DISASSEMBLY - Step 13»(ref-398305-S07472555422011051600000)
10. REMOVE REAR DOOR SERVICE HOLE COVER . Refer to «DISASSEMBLY - Step 14»(ref-398305-S07472555422011051600000)
11. REMOVE REAR DOOR GLASS RUN . Refer to «DISASSEMBLY - Step 18»(ref-398305-S07472555422011051600000)
12. REMOVE NO. 2 REAR DOOR VENT SEAL . Refer to «DISASSEMBLY - Step 19»(ref-398305-S07472555422011051600000)
13. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 20»(ref-398305-S07472555422011051600000)
14. REMOVE REAR DOOR QUARTER WINDOW GLASS . Refer to «DISASSEMBLY - Step 21»(ref-398305-S07472555422011051600000)
15. REMOVE REAR DOOR GLASS SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 21»(ref-398305-S07472555422011051600000)
16. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY . Refer to «DISASSEMBLY - Step 29»(ref-398305-S07472555422011051600000)
17. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Using a T25 "TORX" driver, remove the 3 screws and the rear power window regulator motor assembly.

HINT

1. Use the same procedure for the RH side and LH side.
2. The procedure listed below is for the LH side.

1. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY NOTE: The regulator arm must be below the intermediate position when installing the rear power window regulator motor assembly. Using a T25 "TORX" driver, install the rear power window regulator motor assembly with the 3 screws. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) HINT: A new rear window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
2. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY . Refer to «REASSEMBLY - Step 20»(ref-398305-S08961662722011051600000)
3. INSTALL REAR DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 24»(ref-398305-S08961662722011051600000)
4. INSTALL REAR DOOR QUARTER WINDOW GLASS . Refer to «REASSEMBLY - Step 26»(ref-398305-S08961662722011051600000)
5. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 27»(ref-398305-S08961662722011051600000)
6. INSTALL NO. 2 REAR DOOR VENT SEAL . Refer to «REASSEMBLY - Step 28»(ref-398305-S08961662722011051600000)
7. INSTALL REAR DOOR GLASS RUN . Refer to «REASSEMBLY - Step 29»(ref-398305-S08961662722011051600000)
8. INSTALL REAR DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY - Step 33»(ref-398305-S08961662722011051600000)
9. INSTALL REAR DOOR ARMREST SET BRACKET . Refer to «REASSEMBLY - Step 34»(ref-398305-S08961662722011051600000)
10. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP . Refer to «REASSEMBLY - Step 39»(ref-398305-S08961662722011051600000)
11. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 41»(ref-398305-S08961662722011051600000)
12. INSTALL NO. 1 REAR DOOR STIFFENER CUSHION . Refer to «REASSEMBLY - Step 42»(ref-398305-S08961662722011051600000)
13. INSTALL REAR DOOR ARMREST COVER . Refer to «REASSEMBLY - Step 43»(ref-398305-S08961662722011051600000)
14. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL . Refer to «REASSEMBLY - Step 44»(ref-398305-S08961662722011051600000)
15. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «REASSEMBLY - Step 45»(ref-398305-S08961662722011051600000)
16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL . Refer to «INSTALLATION - Step 2»(ref-398219-S33566720602011051600000)
17. INITIALIZE POWER WINDOW CONTROL SYSTEM

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Note. The timing of the change between high beams and low beams vehicles with automatic high beam system differs depending on the light transmission rate of the glass. For this reason, when replacing the windshield, replace it with an original equipment part.

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Scheme 67

1. REMOVE FRONT WIPER ARM HEAD CAP . Refer to «REMOVAL - Step 1»(ref-398237-S39845514502011051600000)
2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL - Step 2»(ref-398237-S39845514502011051600000)
3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL - Step 3»(ref-398237-S39845514502011051600000)
4. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-398237-S39845514502011051600000)
5. REMOVE WINDSHIELD OUTSIDE MOLDING LH . Refer to «REMOVAL - Step 5»(ref-398259-S01342946762011051600000)
6. REMOVE WINDSHIELD OUTSIDE MOLDING RH HINT: Use the same procedure as for the LH side.
7. REMOVE RAIN SENSOR COVER (w/ Rain Sensor) . Refer to «REMOVAL - Step 1»(ref-398237-S36500708512011051600000)
8. REMOVE RAIN SENSOR (w/ Rain Sensor) . Refer to «REMOVAL - Step 2»(ref-398237-S36500708512011051600000)
9. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/o Automatic High Beam System) . Refer to «REMOVAL - Step 1»(ref-398273-S04114327002011051600000)
10. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ Automatic High Beam System) . Refer to «REMOVAL - Step 2»(ref-398273-S04114327002011051600000)
11. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System) . Refer to «REMOVAL - Step 3»(ref-398273-S04114327002011051600000)
12. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System) . Refer to «REMOVAL - Step 4»(ref-398273-S04114327002011051600000)
13. REMOVE FRONT DOOR OPENING TRIM COVER LH . Refer to «REMOVAL - Step 2»(ref-398252-S41672440622011051600000)
14. REMOVE FRONT PILLAR GARNISH LH . Refer to «REMOVAL - Step 4»(ref-398252-S41672440622011051600000)
15. REMOVE FRONT DOOR OPENING TRIM COVER RH . Refer to «REMOVAL - Step 12»(ref-398252-S41672440622011051600000)
16. REMOVE FRONT PILLAR GARNISH RH . Refer to «REMOVAL - Step 13»(ref-398252-S41672440622011051600000)
17. REMOVE FRONT ROOF TOP GARNISH (w/o Lane Keeping Assist System) . Refer to «REMOVAL - Step 39»(ref-398252-S41672440622011051600000)
18. REMOVE FRONT ROOF TOP GARNISH (w/ Lane Keeping Assist System) . Refer to «REMOVAL - Step 40»(ref-398252-S41672440622011051600000)
19. REMOVE MAP LIGHT ASSEMBLY . Refer to «REMOVAL - Step 6»(ref-398274-S29760270842011051600000)
20. REMOVE LANE RECOGNITION CAMERA SENSOR ASSEMBLY (w/ Lane Keeping Assist System) . Refer to «REMOVAL - Step 6»(ref-398095-S21072968432011051600000)
21. REMOVE ASSIST GRIP ASSEMBLY . Refer to «REMOVAL - Step 44»(ref-398252-S41672440622011051600000)
22. REMOVE VISOR BRACKET COVER (for LH Side) . Refer to «REMOVAL - Step 45»(ref-398252-S41672440622011051600000)
23. REMOVE VISOR ASSEMBLY LH . Refer to «REMOVAL - Step 46»(ref-398252-S41672440622011051600000)
24. REMOVE VISOR BRACKET COVER (for RH Side) . Refer to «REMOVAL - Step 47»(ref-398252-S41672440622011051600000)
25. REMOVE VISOR ASSEMBLY RH . Refer to «REMOVAL - Step 48»(ref-398252-S41672440622011051600000)
26. REMOVE VISOR HOLDER . Refer to «REMOVAL - Step 49»(ref-398252-S41672440622011051600000)
27. REMOVE ROOF HEADLINING ASSEMBLY Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed. HINT: It is not necessary to completely remove the roof headlining assembly.
28. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY Apply protective tape to the installation position of the windshield glass on the vehicle body. TEXT IN ILLUSTRATION *1 Protective Tape HINT: Apply protective tape to the area around installation surface to prevent it from being scratched. Pass a piano wire between the vehicle body and glass from the interior, as shown in the illustration. TEXT IN ILLUSTRATION *1 Wooden Block *2 Plastic Sheet *3 Stopper *4 Piano Wire Tie both wire ends to wooden blocks or similar objects that can serve as handles. Cut off the adhesive by pulling the piano wire around the windshield glass sub-assembly. NOTE: When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments. To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad. Place matchmarks on the windshield glass sub-assembly and vehicle body on the locations indicated in the illustration. TEXT IN ILLUSTRATION *1 Matchmark HINT: Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused. Disconnect the windshield glass stoppers. TEXT IN ILLUSTRATION *A 1-piece type *B 2-piece type *1 No. 1 Stopper *2 No. 2 Stopper NOTE: There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive. To prevent the windshield glass from dropping when performing this operation, be sure to hold the windshield glass using suction cups. HINT: Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present. Using suction cups, remove the windshield glass sub-assembly. NOTE: Be careful not to drop the windshield glass sub-assembly. Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.
29. REMOVE WINDOW GLASS ADHESIVE DAM Using a scraper, remove the windshield glass adhesive dam. NOTE: Be careful not to damage the windshield glass. Be sure to replace the window glass adhesive dam with a new one.
30. REMOVE WINDSHIELD OUTSIDE MOLDING Using a scraper, remove the windshield outside molding. NOTE: Be careful not to damage the windshield glass. Be sure to replace the windshield outside molding with a new one.
31. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type) Using a scraper, remove the 2 No. 1 windshield glass stoppers. NOTE: Be careful not to damage the windshield glass. Be sure to replace the 1-piece type No. 1 windshield glass stoppers with a new pair of 2-piece type No. 1 and No. 2 windshield glass stoppers.
32. REMOVE NO. 2 WINDSHIELD GLASS STOPPER Using a scraper, remove the 2 No. 2 windshield glass stoppers. NOTE: Be careful not to damage the windshield glass. Be sure to replace the No. 2 windshield glass stoppers with new ones.
33. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) Remove the 2 No. 1 windshield glass stoppers. NOTE: Be sure to replace the No. 1 windshield glass stoppers with new ones.
34. CLEAN WINDSHIELD GLASS Using a scraper, remove the adhesive tape and adhesive sticking to the windshield glass. NOTE: Be careful not to damage the windshield glass. Clean the outer circumference of the windshield glass with a non-residue solvent. NOTE: Do not touch the windshield glass surface after cleaning it. Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.
35. CLEAN VEHICLE BODY Clean and shape the contact surfaces of the vehicle body. TEXT IN ILLUSTRATION *1 Adhesive *2 Body Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body, as shown in the illustration. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

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Scheme 75

Scheme 76

1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G. NOTE: Do not apply too much primer. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side - - *1 Ceramic Notch - - Standard Dimension Area Dimension a 13.7 to 14.7 mm (0.539 to 0.578 in.) NOTE: Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration. NOTE: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
3. INSTALL WINDSHIELD OUTSIDE MOLDING Using a brush or sponge, coat the application area of a new windshield outside molding with Primer G. NOTE: Do not apply too much primer. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install the windshield outside molding onto the windshield glass, as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side
4. INSTALL WINDOW GLASS ADHESIVE DAM Using a brush or sponge, coat the application area of a new window glass adhesive dam with Primer G. NOTE: Do not apply too much primer. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install the window glass adhesive dam onto the windshield glass, as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side *1 Ceramic Notch Standard Dimension Area Dimension a 7.0 mm (0.275 in.)
5. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY Position the windshield glass sub-assembly. TEXT IN ILLUSTRATION *1 Matchmark Using suction cups, place the windshield glass sub-assembly in the correct position. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even. Align the matchmarks on the windshield glass sub-assembly and vehicle body. NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly. Remove the windshield glass sub-assembly. Using a brush, coat the installation surface on the vehicle body with Primer M. TEXT IN ILLUSTRATION *1 Brush *2 Primer M *3 Adhesive *4 Edge of Curved Surface NOTE: Do not coat the adhesive with Primer M. Do not apply too much primer. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Using a brush or sponge, coat the application area of adhesive with Primer G. TEXT IN ILLUSTRATION *A Back Side - - *1 Primer G - - Standard Dimension Area Dimension a 16.5 mm (0.649 in.) or more b 19.0 mm (0.748 in.) or more NOTE: Do not apply too much primer. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. HINT: Apply Primer G onto the ceramic notches. If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Apply adhesive to the glass. Adhesive Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration. Standard Dimension Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) HINT: After cutting off the tip, use all adhesive within the time described in the table below. Usage Time Frame Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour and 40 minutes 5°C (41°F) 8 hours Load the sealer gun with cartridge. Apply adhesive to the windshield glass sub-assembly as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side - - *1 Adhesive - - Standard Dimension Area Dimension a 9.5 mm (0.374 in.) b 3.0 mm (0.118 in.) c 4.0 mm (0.157 in.) d 8.0 mm (0.315 in.) HINT: Apply adhesive onto the ceramic notches. Install the windshield glass sub-assembly. TEXT IN ILLUSTRATION *1 Matchmark Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim. NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and windshield glass sub-assembly. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body. HINT: Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more. Using a scraper, remove any excess or protruding adhesive. TEXT IN ILLUSTRATION *1 Dam *2 Adhesive *3 Windshield HINT: Apply adhesive onto the windshield glass rim. Hold the windshield glass using protective tape until the applied adhesive becomes hard. NOTE: Do not drive the vehicle for the time described in the table below. Minimum Time Temperature Minimum Time prior to Driving Vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
6. INSPECT FOR LEAK AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin. If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
7. INSTALL ROOF HEADLINING ASSEMBLY Return the front section of the roof headlining assembly to the original position.
8. INSTALL VISOR HOLDER . Refer to «INSTALLATION - Step 2»(ref-398252-S34916510952011051600000)
9. INSTALL VISOR ASSEMBLY LH . Refer to «INSTALLATION - Step 3»(ref-398252-S34916510952011051600000)
10. INSTALL VISOR BRACKET COVER (for LH Side) . Refer to «INSTALLATION - Step 4»(ref-398252-S34916510952011051600000)
11. INSTALL VISOR ASSEMBLY RH . Refer to «INSTALLATION - Step 5»(ref-398252-S34916510952011051600000)
12. INSTALL VISOR BRACKET COVER (for RH Side) . Refer to «INSTALLATION - Step 6»(ref-398252-S34916510952011051600000)
13. INSTALL ASSIST GRIP ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-398252-S34916510952011051600000)
14. INSTALL LANE RECOGNITION CAMERA SENSOR ASSEMBLY (w/ Lane Keeping Assist System) . Refer to «INSTALLATION - Step 1»(ref-398095-S10567063052011051600000)
15. INSTALL MAP LIGHT ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-398274-S31959519242011051600000)
16. INSTALL FRONT ROOF TOP GARNISH (w/o Lane Keeping Assist System) . Refer to «INSTALLATION - Step 11»(ref-398252-S34916510952011051600000)
17. INSTALL FRONT ROOF TOP GARNISH (w/ Lane Keeping Assist System) . Refer to «INSTALLATION - Step 12»(ref-398252-S34916510952011051600000)
18. INSTALL FRONT PILLAR GARNISH LH . Refer to «INSTALLATION - Step 38»(ref-398252-S34916510952011051600000)
19. INSTALL FRONT DOOR OPENING TRIM COVER LH . Refer to «INSTALLATION - Step 40»(ref-398252-S34916510952011051600000)
20. INSTALL FRONT PILLAR GARNISH RH . Refer to «INSTALLATION - Step 47»(ref-398252-S34916510952011051600000)
21. INSTALL FRONT DOOR OPENING TRIM COVER RH . Refer to «INSTALLATION - Step 49»(ref-398252-S34916510952011051600000)
22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System) . Refer to «INSTALLATION - Step 1»(ref-398273-S29592052142011051600000)
23. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System) . Refer to «INSTALLATION - Step 2»(ref-398273-S29592052142011051600000)
24. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/o Automatic High Beam System) . Refer to «INSTALLATION - Step 3»(ref-398273-S29592052142011051600000)
25. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ Automatic High Beam System) . Refer to «INSTALLATION - Step 4»(ref-398273-S29592052142011051600000)
26. CLEAN WINDSHIELD GLASS (w/ Rain Sensor) . Refer to «REMOVAL - Step 3»(ref-398237-S36500708512011051600000)
27. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor) . Refer to «INSTALLATION - Step 1»(ref-398237-S29820104772011051600000)
28. INSTALL RAIN SENSOR (w/ Rain Sensor) . Refer to «INSTALLATION - Step 2»(ref-398237-S29820104772011051600000)
29. INSTALL RAIN SENSOR COVER (w/ Rain Sensor) . Refer to «INSTALLATION - Step 3»(ref-398237-S29820104772011051600000)
30. INSTALL WINDSHIELD OUTSIDE MOLDING LH . Refer to «INSTALLATION - Step 3»(ref-398259-S29047452162011051600000)
31. INSTALL WINDSHIELD OUTSIDE MOLDING RH
32. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-398237-S33052382442011051600000)
33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 5»(ref-398237-S33052382442011051600000)
34. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-398237-S33052382442011051600000)
35. INSTALL FRONT WIPER ARM HEAD CAP . Refer to «INSTALLATION - Step 7»(ref-398237-S33052382442011051600000)

Scheme 77

HINT

1. The front side fix window assembly can be reused. When installing the window, if any of the clips on the front side fix window assembly are broken, butyl tape can be used to support the glass until the applied adhesive hardens.
2. When using butyl tape to temporarily secure the window, make sure that the butyl tape is not applied exactly at the original clip location. If the butyl tape is applied exactly at the clip location, it will cause the window to protrude.
3. Use the same procedure for the RH side and LH side.
4. The procedure listed below is for the LH side.

Scheme 78

Scheme 79

Scheme 80

Scheme 81

Scheme 82

1. REMOVE FRONT DOOR OPENING TRIM COVER . Refer to «REMOVAL - Step 2»(ref-398252-S41672440622011051600000)
2. REMOVE FRONT PILLAR GARNISH . Refer to «REMOVAL - Step 4»(ref-398252-S41672440622011051600000)
3. REMOVE FRONT PILLAR GARNISH CORNER PIECE . Refer to «REMOVAL - Step 26»(ref-398252-S24838975742011051600000)
4. REMOVE FRONT SIDE FIX WINDOW ASSEMBLY Apply protective tape to the installation position of the front side fix window assembly on the vehicle body. TEXT IN ILLUSTRATION *1 Protective Tape Place matchmarks on the front side fix window assembly and vehicle body on the locations indicated in the illustration. TEXT IN ILLUSTRATION *1 Matchmark HINT: Matchmarks are not necessary if the front side fix window assembly is not going to be reused. Pass a piano wire between the interior vehicle body and glass from the interior as shown in the illustration. TEXT IN ILLUSTRATION *1 Piano Wire HINT: Do not allow the piano wire to interfere with the clips. Tie both wire ends to wooden blocks or similar objects that can serve as handles. NOTE: When separating the front side fix window assembly from the vehicle, be careful not to damage the paint or interior and exterior ornaments. Cut off the adhesive by pulling the piano wire around the front side fix window assembly. NOTE: Leave as much adhesive on the vehicle body as possible when cutting through the adhesive. Disengage the 3 clips. Using suction cups, remove the glass. NOTE: Be careful not to drop the glass.
5. CLEAN VEHICLE BODY Clean and shape the contact surfaces of the vehicle body. TEXT IN ILLUSTRATION *1 Adhesive *2 Vehicle Body Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body as shown in the illustration. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 83

Scheme 84

Scheme 85

Scheme 86

Scheme 87

Scheme 88

1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY Clean the outer edges of the front side fix window assembly with a non-residue solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass or clips.
2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY Using a brush or sponge, apply Primer M to the exposed part of the vehicle body. TEXT IN ILLUSTRATION *1 Brush *2 Primer M *3 Adhesive *4 Edge of Curved Surface NOTE: Do not coat the adhesive with Primer M. Do not apply too much primer. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Using a brush or sponge, apply Primer G to the contact surface of the front side fix window assembly. TEXT IN ILLUSTRATION *A Back Side - - *1 Primer G - - HINT: If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries. NOTE: To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the molding and glass during application. Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Apply adhesive to the front side fix window assembly. Adhesive Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration. Standard Dimension Item Dimension a 8.0 mm (0.315 in.) b 6.0 mm (0.236 in.) Load the sealer gun with the cartridge. Apply adhesive to the front side fix window assembly as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side - - *1 Adhesive - - Install the front side fix window assembly to the vehicle body. Position the front side fix window assembly so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used). TEXT IN ILLUSTRATION *1 Matchmark Lightly press the front side fix window assembly to ensure that the front side fix window assembly is securely fit to the vehicle body (when a window with missing clips is used). HINT: Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more. Engage the 3 clips to install the front side fix window assembly (when a window without missing clips is used). Hold the front side fix window assembly in place securely with protective tape or equivalent until the adhesive hardens. NOTE: Allow the primer to dry for 3 minutes or more. Check that the clips are attached to the body correctly. Check the clearance between the body and glass. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. NOTE: Do not drive the vehicle within the time described in the table below. Minimum Time Temperature Minimum Time prior to Driving Vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
3. INSPECT FOR LEAK AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin. If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
4. INSTALL FRONT PILLAR GARNISH CORNER PIECE . Refer to «INSTALLATION - Step 33»(ref-398252-S05152107252011051600000)
5. INSTALL FRONT PILLAR GARNISH . Refer to «INSTALLATION - Step 38»(ref-398252-S34916510952011051600000)
6. INSTALL FRONT DOOR OPENING TRIM COVER . Refer to «INSTALLATION - Step 40»(ref-398252-S34916510952011051600000)

Scheme 89

Scheme 90

Scheme 91

Scheme 92

Scheme 93

Scheme 94

Scheme 95

Scheme 96

Scheme 97

Scheme 98

Scheme 99

1. REMOVE ROOF HEADLINING ASSEMBLY It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed. Refer to «REMOVAL»(ref-398252-S15408195102011051600000) .
2. REMOVE BACK WINDOW GLASS Using a knife, cut off the molding as shown in the illustration. TEXT IN ILLUSTRATION *1 Cut *2 Body *3 Molding *4 Back Window Glass NOTE: Do not damage the vehicle body with the knife. If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back window glass. Disconnect each connector. Apply protective tape to the installation position of the back window glass on the vehicle body. TEXT IN ILLUSTRATION *1 Protective Tape HINT: Apply protective tape to the vehicle body to prevent it from being scratched. Pass a piano wire between the vehicle body and glass from the interior. TEXT IN ILLUSTRATION *1 Stopper *2 Piano Wire Tie both wire ends to wooden blocks or similar objects. Cut off the adhesive by pulling the piano wire around the back window glass. NOTE: When separating the back window glass, take care not to damage the paint or interior and exterior ornaments. To prevent the package tray from being scratched when removing the back window glass, place a plastic sheet between the piano wire and package tray. Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration. TEXT IN ILLUSTRATION *1 Matchmark HINT: Matchmarks are not needed to be placed if the back window glass will not be reused. Disconnect the back window glass stoppers. TEXT IN ILLUSTRATION *A 1-piece type *B 2-piece type *1 No. 1 Stopper *2 No. 2 Stopper NOTE: There are No. 1 and No. 2 stoppers on the back window glass as shown in the illustration. Be careful not to damage the back window glass when cutting off the adhesive. To prevent the back window glass from dropping when performing this operation, be sure to hold the back window glass using suction cups. HINT: Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present. Using suction cups, remove the back window glass assembly. NOTE: Be careful not to drop the back window glass. Leave as much adhesive on the vehicle body as possible when removing the back window glass.
3. REMOVE BACK WINDOW GLASS ADHESIVE DAM Using a scraper, remove the back window glass adhesive dam. NOTE: Be careful not to damage the back window glass. Be sure to replace the back window glass adhesive dam with a new one.
4. REMOVE NO. 1 BACK WINDOW MOLDING Using a scraper, remove the No. 1 back window molding. NOTE: Be careful not to damage the back window glass. Be sure to replace the No. 1 back window molding with a new one.
5. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 1-piece Type) Using a scraper, remove the 2 No. 1 back window glass stoppers. NOTE: Be careful not to damage the back window glass. Be sure to replace the No. 2 back window glass stoppers with new ones.
6. REMOVE NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type) Using a scraper, remove the 2 No. 2 back window glass stoppers. NOTE: Be careful not to damage the back window glass. Be sure to replace the No. 2 back window glass stoppers with new ones.
7. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type) Remove the 2 No. 1 back window glass stoppers. NOTE: Be sure to replace the No. 1 back window glass stoppers with new ones.
8. CLEAN BACK WINDOW GLASS Using a scraper, remove the adhesive tape and adhesive sticking to the back window glass. NOTE: Be careful not to damage the back window glass. Clean the outer circumference of the back window glass with a non-residue solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean it with a non-residue solvent.
9. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. TEXT IN ILLUSTRATION *1 Adhesive *2 Body Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 100

Scheme 101

Scheme 102

Scheme 103

Scheme 104

Scheme 105

Scheme 106

1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type) Using a brush or sponge, coat the application area of 2 new No. 2 back window glass stoppers with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Throw away any leftover primer. HINT: If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install the 2 new No. 2 back window glass stoppers onto the back window glass, as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side *1 Ceramic Notch Standard Dimension Area Dimension a 13.7 to 14.7 mm (0.539 to 0.578 in.) HINT: Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type) Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration. HINT: Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.
3. INSTALL NO. 1 BACK WINDOW MOLDING Using a brush or sponge, coat the application area of a new No. 1 back window molding with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Throw away any leftover primer. HINT: If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install the new No. 1 back window molding onto the back window glass as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side NOTE: Align the joint of the new molding with the ceramic notch.
4. INSTALL BACK WINDOW GLASS ADHESIVE DAM Using a brush or sponge, coat the application area of a new back window glass adhesive dam with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not apply too much primer. Install the new back window adhesive dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side *1 Marking for Dam Installation Standard Dimension Area Dimension a 7.5 mm (0.295 in.) NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
5. INSTALL BACK WINDOW GLASS Position the back window glass. TEXT IN ILLUSTRATION *1 Matchmark Standard Dimension Area Dimension a 7.5 mm (0.295 in.) Using suction cups, place the back window glass in the correct position. Check that the whole contact surface of the back window glass rim is perfectly even. Align the matchmarks on the back window glass and vehicle body. NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly. Remove the back window glass. Using a brush, coat the installation surface on the vehicle body with Primer M. TEXT IN ILLUSTRATION *1 Brush *2 Primer M *3 Adhesive *4 Edge of Curved Surface NOTE: Do not coat the adhesive with Primer M. Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer M for later use. HINT: If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Using a brush or sponge, coat the adhesive application area with Primer G. TEXT IN ILLUSTRATION *A Back Side - - *1 Ceramic Notch *2 Primer G Standard Dimension Area Dimension a 16.5 mm (0.649 in.) b 29.0 mm (1.141 in.) c 21.0 mm (0.8268 in.) NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Apply adhesive to the glass. Adhesive Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration. Standard Dimension Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) HINT: After cutting off the tip, use all adhesive within the time described in the table below. Usage Time Frame Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour and 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the back window glass as shown in the illustration. TEXT IN ILLUSTRATION *A Back Side - - *1 Ceramic Notch *2 Adhesive Standard Dimension Area Dimension a 9.5 mm (0.374 in.) b 8.0 mm (0.315 in.) c 14.0 mm (0.551 in.) Install the back window glass assembly. Using suction cups, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim. TEXT IN ILLUSTRATION *1 Matchmark NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and back window glass. Lightly press the front surface of the back window glass to ensure a close fit. HINT: Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more. Hold the back window glass using protective tape until the applied adhesive becomes hard. NOTE: Do not drive the vehicle for the time described in the table below. Minimum Time Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours Connect each connector.
6. INSPECT FOR LEAKS AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin. If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
7. INSTALL ROOF HEADLINING ASSEMBLY HINT: Refer to the procedure from Install Roof Headlining Assembly. Refer to «INSTALLATION»(ref-398252-S11412627292011051600000) .

Scheme 107

Scheme 108

1. REMOVE FRONT DOOR SCUFF PLATE LH . Refer to «REMOVAL - Step 1»(ref-398252-S41672440622011051600000)
2. REMOVE FRONT DOOR OPENING TRIM COVER LH . Refer to «REMOVAL - Step 2»(ref-398252-S41672440622011051600000)
3. REMOVE COWL SIDE TRIM BOARD LH . Refer to «REMOVAL - Step 3»(ref-398252-S41672440622011051600000)
4. REMOVE INSTRUMENT SIDE PANEL LH . Refer to «REMOVAL - Step 21»(ref-398252-S24838975742011051600000)
5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL - Step 22»(ref-398252-S24838975742011051600000)
6. REMOVE NO. 1 SWITCH HOLE BASE . Refer to «REMOVAL - Step 23»(ref-398252-S24838975742011051600000)
7. REMOVE FRONT WIPER DEICER SWITCH Disengage the 2 claws and remove the front wiper deicer switch as shown in the illustration.

Scheme 109

Scheme 110

1. INSPECT FRONT WIPER DEICER SWITCH Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 1 (IG) - 5 (ECU) Front wiper deicer switch on Below 1 ohms 1 (IG) - 5 (ECU) Front wiper deicer switch off 10 kohms or higher TEXT IN ILLUSTRATION *1 Component without harness connected (Front Wiper Deicer Switch) If the result is not as specified, replace the front wiper deicer switch. Apply battery voltage and check that the front wiper deicer switch indicator illuminates. Standard Tester Connection Specified Condition Battery positive (+) --> 1 (IG) Battery negative (-) --> 6 (IND-) Front wiper deicer switch indicator illuminates TEXT IN ILLUSTRATION *1 Component without harness connected (Front Wiper Deicer Switch) If the result is not as specified, replace the front wiper deicer switch.

1. INSTALL FRONT WIPER DEICER SWITCH Engage the 2 claws and install the front wiper deicer switch as shown in the illustration.
2. INSTALL NO. 1 SWITCH HOLE BASE . Refer to «INSTALLATION - Step 36»(ref-398252-S05152107252011051600000)
3. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION - Step 37»(ref-398252-S05152107252011051600000)
4. INSTALL INSTRUMENT SIDE PANEL LH . Refer to «INSTALLATION - Step 38»(ref-398252-S05152107252011051600000)
5. INSTALL COWL SIDE TRIM BOARD LH . Refer to «INSTALLATION - Step 39»(ref-398252-S34916510952011051600000)
6. INSTALL FRONT DOOR OPENING TRIM COVER LH . Refer to «INSTALLATION - Step 40»(ref-398252-S34916510952011051600000)
7. INSTALL FRONT DOOR SCUFF PLATE LH . Refer to «INSTALLATION - Step 41»(ref-398252-S34916510952011051600000)

Scheme 111

Scheme 112

Scheme 113

1. CHECK REAR WINDOW DEFOGGER OPERATION When the power switch is on (IG) and the rear window defogger switch is pressed, check that the rear window defogger operates.
2. INSPECT REAR WINDOW DEFOGGER WIRE (BACK DOOR GLASS) NOTE: When cleaning the glass, wipe the glass along the wire using a soft and dry cloth. Take care not to damage the wires. Do not use detergents or glass cleaners that have abrasive ingredients. When measuring voltage, wrap a piece of tin foil around the tip of the negative tester probe and press the foil against the wire with your finger, as shown in the illustration. Turn the power switch on (IG). TEXT IN ILLUSTRATION *1 Tester Probe *2 Tin Foil *3 Rear Window Defogger Wire Turn the rear window defogger switch on. Measure the voltage at the center of each rear window defogger wire to check the wire as shown in the illustration. TEXT IN ILLUSTRATION *1 At center *2 Foil Strip Result Voltage Criteria 4 to 6 V Wire is not broken 11 to 14 V Wire is broken between the center and auxiliary battery side end Below 1 V Wire is broken between the center and ground side end HINT: If the voltage is 11 to 14 V, the wire may be faulty between the center of the wire and the wire end on the auxiliary battery side. If the voltage is below 1 V, the wire may be faulty between the center of the wire and the wire end on the ground side. Place the positive (+) lead of the voltmeter against the rear window defogger wire on the auxiliary battery side. TEXT IN ILLUSTRATION *1 11 to 14 V *2 Below 1 V *3 Foil Strip *4 Ground Side *5 Battery Side *6 Broken Wire Place the negative (-) lead of the voltmeter with the foil strip against the wire on the ground side. Slide the positive (+) lead from the auxiliary battery side to the ground side. The point where the voltage drops to below 1 V from 11 to 14 V is the place where the rear window defogger wire is broken. HINT: If the rear window defogger wire is not broken, the voltmeter should indicate 11 to 14 V at the auxiliary battery side. When the positive (+) lead is slide to the ground side, the voltage gradually decreases to below 1 V.

Scheme 114

Scheme 115

1. REPAIR REAR WINDOW DEFOGGER WIRE (BACK DOOR GLASS) TEXT IN ILLUSTRATION *1 Masking Tape *2 Repair Point *3 Broken Wire Clean the broken wire tips with a grease, wax and silicone remover. Place masking tape along both sides of the wire. Thoroughly mix the repair agent (Dupont paste No. 4817 or equivalent). Using a fine tip brush, apply a small amount of the agent to the wire. After a few minutes, remove the masking tape. NOTE: Do not use the rear window defogger for at least 24 hours after performing the repair.