Engine Control (Sfi) System (Diagnostic Codes (P0010-P0365)): Overview Lexus GS III рестайлинг

DESCRIPTION

This DTC is designed to detect opens or shorts in the camshaft oil control valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine is running, the ECM will illuminate the MIL and set the DTC.

The Variable Valve Timing (VVT) system adjusts the intake valve and exhaust valve timing to improve the driveability. The engine oil pressure turns the camshaft actuator to adjust the valve timing. The OCV is a solenoid valve and switches the engine oil line. The valve moves when the ECM applies the 12 V to the solenoid. The ECM changes the energizing time to the solenoid (duty-cycle) in accordance with the camshaft position, crankshaft position, throttle position, etc.

Scheme 153

MONITOR DESCRIPTION

This DTC is designed to detect opens or shorts in the camshaft oil control valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine is running, the ECM will illuminate the MIL and set the DTC.

The Variable Valve Timing (VVT) system includes the ECM, Oil Control Valve (OCV) and VVT controller. The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. Camshaft timing control is performed according to engine operating conditions such as intake air volume, throttle valve position and engine coolant temperature. The ECM controls the OCV, based on the signals transmitted by several sensors. The VVT controller regulates the intake camshaft angle using oil pressure through the OCV. As a result, the relative positions of the camshaft and crankshaft are optimized, the engine torque and fuel economy improve, and the exhaust emissions decrease under overall driving conditions. The ECM detects the actual intake valve timing using signals from the camshaft and crankshaft position sensors, and performs feedback control. This is how the target intake valve timing is verified by the ECM.

1. The ECM optimizes the intake valve timing using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the Oil Control Valve (OCV) and the VVT controller.
2. The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake camshaft. If the difference between the target and actual intake valve timing is large, and changes in the actual intake valve timing are small, the ECM interprets this as the VVT controller stuck malfunction and sets a DTC. Example: A DTC is set when the following conditions A and B are met: It takes 5 seconds or more to change the valve timing by 5°CA (Procedure "A"). After above conditions procedure A is met, the OCV is forcibly activated during 10 seconds (Procedure "B").
3. DTCs P0011 and P0021 (Advanced Cam Timing) are subject to 1 trip detection logic.
4. DTCs P0012 and P0022 (Retarded Cam Timing) are subject to 2 trip detection logic. These DTCs indicate that the VVT controller cannot operate properly due to OCV malfunctions or the presence of foreign objects in the OCV.
5. The monitor will not run unless the following conditions are met: The engine is warm (the engine coolant temperature is 75°C (167°F) or more). The vehicle has been driven at more than 40 mph (64 km/h) for 3 minutes. The engine has idled for 3 minutes.

This DTC is designed to detect opens or shorts in the camshaft oil control valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine is running, the ECM will illuminate the MIL and set the DTC.

The Variable Valve Timing (VVT) system adjusts the intake valve and exhaust valve timing to improve the driveability. The engine oil pressure turns the camshaft actuator to adjust the valve timing. The OCV is a solenoid valve and switches the engine oil line. The valve moves when the ECM applies the 12 volts to the solenoid. The ECM changes the energizing time to the solenoid (duty-cycle) in accordance with the camshaft position, crankshaft position, throttle position, etc.

Scheme 154

This DTC is designed to detect opens or shorts in the camshaft oil control valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine is running, the ECM will illuminate the MIL and set the DTC.

HINT

If DTC P0014, P0015, P0024 or P0025 is present, check the VVT (Variable Valve Timing) system.

The Variable Valve Timing (VVT) system includes the ECM, OCV and VVT controller. The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. Camshaft timing control is performed according to engine operating conditions such as the intake air volume, throttle valve position and engine coolant temperature. The ECM controls the OCV, based on the signals transmitted by several sensors. The VVT controller regulates the exhaust camshaft angle using oil pressure through the OCV. As a result, the relative positions of the camshaft and crankshaft are optimized, the engine torque and fuel economy improve, and the exhaust emissions decrease under overall driving conditions. The ECM detects the actual exhaust valve timing using signals from the camshaft and crankshaft position sensors, and performs feedback control. This is how the target exhaust valve timing is verified by the ECM.

1. The ECM optimizes the exhaust valve timing using the VVT (Variable Valve Timing) system to control the exhaust camshaft. The VVT system includes the ECM, the Oil Control Valve (OCV) and the VVT controller.
2. The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. The VVT controller can advance or retard the exhaust camshaft. If the difference between the target and actual exhaust valve timing is large, and changes in actual exhaust valve timing are small, the ECM interprets this as the VVT controller stuck malfunction and sets a DTC. Example: A DTC is set when the following conditions A and B are met: It takes 5 seconds or more to change the valve timing by 5°CA (Procedure "A"). After above procedures "A" is met, the OCV is forcibly activated during 10 seconds (Procedure "B").
3. DTCs P0014 and P0024 (Advanced Cam Timing) are subject to 2 trip detection logic.
4. DTCs P0015 and P0025 (Retarded Cam Timing) are subject to 1 trip detection logic. These DTCs indicate that the VVT controller cannot operate properly due to OCV malfunctions or the presence of foreign objects in the OCV.
5. The monitor will not run unless the following conditions are met: The engine is warm (the engine coolant temperature is 75°C [167°F] or more). The vehicle has been driven at more than 40 mph (64 km/h) for 3 minutes. The engine has idled for 3 minutes (retarded angle side only).

In the VVT system, the appropriate intake and exhaust valve open and close timing is controlled by the ECM. The ECM performs intake and exhaust valve control by performing the following: 1) controlling the camshaft and camshaft oil control valve, and operating the camshaft timing gear; and 2) changing the relative positions of the gaps between the camshaft and crankshaft.

1. To monitor the correlation of the intake camshaft position and crankshaft position, the ECM checks the VVT learning value while the engine is idling. The VVT learning value is calibrated based on the camshaft position and crankshaft position. The intake valve timing is set to the most retarded angle while the engine is idling. If the VVT learning value is out of the specified range in consecutive driving cycles, the ECM illuminates the MIL and sets the DTC P0016 (Bank 1) or P0018 (Bank 2).

In the VVT system, the appropriate intake and exhaust valve open and close timing is controlled by the ECM. The ECM performs intake and exhaust valve control by performing the following: 1) controlling the camshaft and camshaft oil control valve, and operating the camshaft timing gear; and 2) changing the relative positions of the gaps between the camshaft and crankshaft.

1. To monitor the correlation of the exhaust camshaft position and crankshaft position, the ECM checks the VVT learning value while the engine is idling. The VVT learning value is calibrated based on the camshaft position and crankshaft position. The exhaust valve timing is set to the most advanced angle while the engine is idling. If the VVT learning value is out of the specified range in consecutive driving cycles, the ECM illuminates the MIL and sets the DTC P0017 (Bank 1) or P0019 (Bank 2).

Refer to DTC P2195. Refer to DESCRIPTION .

HINT

Scheme 155

1. When any of these DTCs are set, the ECM enters fail-safe mode. The ECM turns off the A/F sensor heater in fail-safe mode. Fail-safe mode continues until the power switch is turned off.
2. The ECM provides a pulse width modulated control circuit to adjust the current through the heater. The A/F sensor heater circuit uses a relay on the +B side of the circuit.

HINT

1. Bank 1 refers to the bank that includes the No. 1 cylinder.
2. Bank 2 refers to the bank that does not include the No. 1 cylinder.
3. Sensor 1 refers to the sensor closest to the engine assembly.
4. Sensor 2 refers to the sensor farthest away from the engine assembly.

1. The ECM uses information from the Air-Fuel Ratio (A/F) sensor to regulate the air-fuel ratio and keep it close to the stoichiometric level. This maximizes the ability of the Three-Way Catalytic Converter (TWC) to purify the exhaust gases.
2. The A/F sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element is exposed to the exhaust gas. The sensor element is made of platinum coated zirconia and includes an integrated heating element.
3. The zirconia element generates a small voltage when there is a large difference in the oxygen concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage generation.
4. The A/F sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor cannot generate useful voltage signals without supplementary heating. The ECM regulates the supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater element. If the heater current is outside the normal range, the signal transmitted by the A/F sensor will be inaccurate, as a result, the ECM will be unable to regulate air-fuel ratio properly.
5. When the current in the A/F sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and sets a DTC.
6. Example
7. The ECM sets DTC P0032 or P0052 when the current in the A/F sensor heater is fail. Conversely, when the heater current is less than 0.8 A, DTC P0031 or P0051 is set.

Refer to DTC P0136. Refer to DESCRIPTION .

HINT

Scheme 156

1. When any of these DTCs are set, the ECM enters fail-safe mode. The ECM turns off the Heated Oxygen (HO2) Sensor heater in fail-safe mode. Fail-safe mode continues until the power switch is turned off.
2. The ECM provides a pulse width modulated control circuit to adjust the current through the heater. The HO2 sensor heater circuit uses a relay on the +B side of the circuit.

HINT

1. Bank 1 refers to the bank that includes the No. 1 cylinder.
2. Bank 2 refers to the bank that does not include the No. 1 cylinder.
3. Sensor 1 refers to the sensor closest to the engine assembly.
4. Sensor 2 refers to the sensor farthest away from the engine assembly.

The sensing position of the Heated Oxygen (HO2) sensor has a zirconia element which is used to detect the oxygen concentration in the exhaust gas. If the zirconia element is at the appropriate temperature, and the difference between the oxygen concentrations surrounding the inside and outside surfaces of the sensor is large, the zirconia element generates voltage signals. In order to increase the oxygen concentration detecting capacity of the zirconia element, the ECM supplements the heat from the exhaust with heat from a heating element inside the sensor.

Heated oxygen sensor heater range check (P0037,P0038, P0057 and P0058)

1. The ECM monitors the current applied to the O2 sensor heater to check the heater for malfunctions. If the current is below the threshold value, the ECM will determine that there is an open circuit in the heater. If the current is above the threshold value, the ECM will determine that there is a short circuit in the heater.
2. Example
3. The ECM sets DTC P0038 or P0058 when the current in the HO2 sensor heater is more than 2 A. Conversely, when the heater current is less than 0.3 A, DTC P0037 or P0057 is set.

The D-4S (Direct Injection 4-stroke Gasoline Engine Superior Version) is a high-pressure fuel system. It consists of the following: 1) a spill control valve, which adjusts the discharge amount of the high-pressure fuel; 2) a pump plunger, which operates with the camshaft and pressurizes the fuel; and 3) a check valve, which mechanically opens and closes the pathway to the fuel delivery pipe.

The high-pressure fuel pump is installed on the cylinder head cover (bank 1). It operates with the rear tip of the exhaust camshaft. As the camshaft rotates, the pump plunger is moved up and down, the fuel is pressurized, the high-pressure fuel pushes open the check valve, and the high-pressure fuel flows to the fuel delivery pipe.

The ECM controls the spill control valve, adjusts the fuel pressure to 4 to 13 MPa (41 to 133 kgf/cm 2 ), and maintains the target fuel pressure by monitoring the signals from the fuel pressure sensor. If the fuel pressure in the fuel delivery pipe increases to 15.3 MPa (156 kgf/cm 2 ), the fuel relief valve is mechanically opened and fuel is returned to the fuel tank.

Immediately after the power switch is turned off, the ECM opens the fuel relief valve to lower the fuel pressure (high-pressure side). This is performed to help prevent fuel leaks as a result of residual pressure.

Scheme 157

If the fuel pressure decreases even after the ECM commands the high-pressure fuel pump to close the spill control valve, a DTC is output.

The D-4S (Direct Injection 4-stroke Gasoline Engine Superior Version) is a high-pressure fuel system. It consists of the following: 1) a spill control valve, which adjusts the discharge amount of the high-pressure fuel; 2) a pump plunger, which operates with the camshaft and pressurizes the fuel; and 3) a check valve, which mechanically opens and closes the pathway to the fuel delivery pipe.

The high-pressure fuel pump is installed on the cylinder head cover (bank 1). It operates with the rear tip of the exhaust camshaft. As the camshaft rotates, the pump plunger is moved up and down, the fuel is pressurized, the high-pressure fuel pushes open the check valve, and the high-pressure fuel flows to the fuel delivery pipe.

The ECM controls the spill control valve, adjusts the fuel pressure to 4 to 13 MPa (40.8 to 132.6 kgf/cm 2 ), and maintains the target fuel pressure by monitoring the signals from the fuel pressure sensor. If the fuel pressure in the fuel delivery pipe increases to 15.3 MPa (156 kgf/cm 2 ), the fuel relief valve is mechanically opened and fuel is returned to the fuel tank.

Immediately after the power switch is turned off, the ECM opens the fuel relief valve to lower the fuel pressure (high-pressure side). This is performed to help prevent fuel leaks as a result of residual pressure.

If the fuel pressure does not decrease even after the ECM commands the high-pressure fuel pump to open the spill control valve, a DTC is output.

If there is minimal difference between the fuel pressure before and after the fuel relief valve operates, a DTC is output.

The Mass Air Flow (MAF) meter is a sensor that measures the amount of air flowing through the throttle valve.

The ECM uses this information to determine the fuel injection time and to provide the appropriate air-fuel ratio.

Inside the MAF meter, there is a heated platinum wire which is exposed to the flow of intake air.

By applying a specific electrical current to the wire, the ECM heats it to a given temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to these components in the MAF meter. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume.

The circuit is constructed so that the platinum hot wire and the temperature sensor create a bridge circuit, and the power transistor is controlled so that the potentials of A and B remain equal to maintain the predetermined temperature.

HINT

When any of these DTCs are set, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is calculated by the ECM, according to the engine RPM and throttle valve position. Fail-safe mode continues until a pass condition is detected.

Scheme 158

HINT

When any of these DTCs are set, check the air-flow rate by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / MAF.

If there is a defect in the MAF meter or an open or short circuit, the voltage level deviates from the normal operating range. The ECM interprets this deviation as a malfunction in the MAF meter and sets a DTC.

Example

When the sensor output voltage remains less than 0.2 V, or more than 4.9 V, for more than 3 seconds, the ECM sets a DTC.

If the malfunction is not repaired successfully, a DTC is set 3 seconds after the engine is next started.

Refer to DTC P0100. Refer to DESCRIPTION .

The MAF meter is a sensor that measures the amount of air flowing through the throttle valve. The ECM uses this information to determine the fuel injection time and to provide an appropriate air-fuel ratio. Inside the MAF meter, there is a heated platinum wire which is exposed to the flow of intake air. By applying a specific electrical current to the wire, the ECM heats it to a specific temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to these components of the MAF meter. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume. If there is a defect in the sensor, or an open or short in the circuit, the voltage level deviates from the normal operating range. The ECM interprets this deviation as a malfunction in the MAF meter and sets the DTC.

Example

If the voltage is more than 2.2 V, or less than 0.7 V while idling, the ECM determines that there is a malfunction in the MAF meter and sets the DTC.

The ECM monitors the sensor voltage and uses this value to calculate the IAT. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a malfunction in the IAT sensor and sets a DTC.

Example

If the sensor output voltage is more than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the IAT sensor circuit, and sets DTC P0113. Conversely, if the output voltage is less than 0.18 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and sets DTC P0112.

If the malfunction is not repaired successfully, a DTC is set 0.5 seconds after the engine is next started.

1. The Intake Air Temperature (IAT) sensor, mounted on the Mass Air Flow (MAF) meter, monitors the IAT. The IAT sensor has a built-in thermistor with a resistance that varies according to the temperature of the intake air. When the IAT is low, the resistance of the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are transmitted to the ECM as voltage changes see scheme 57
2. The IAT sensor is powered by a 5 V supply from the THA terminal of the ECM, via resistor R.
3. Resistor R and the IAT sensor are connected in series. When the resistance value of the IAT sensor changes, according to changes in the IAT, the voltage at terminal THA also varies. Based on this signal, the ECM increases the fuel injection volume when the engine is cold to improve driveability.

The ECM performs OBD II monitoring based on the values from the intake air temperature sensor. If there is no change of the sensor value within the normal range, the ECM will not be able to perform OBD II monitoring or will misdiagnose that there is a malfunction in the sensor. The ECM detects the stuck intake air temperature sensor value by performing monitoring after the engine switch is turned off or the engine is started (short soak or long soak).

A thermistor is built into the Engine Coolant Temperature (ECT) sensor, of which the resistance value varies according to the ECT.

The structure of the sensor and its connection to the ECM are the same as those of the Intake Air Temperature (IAT) sensor.

HINT

When any of DTCs P0115, P0117 and P0118 are set, the ECM enters fail-safe mode. During fail-safe mode, the ECT is estimated to be 80°C (176°F) by the ECM. Fail-safe mode continues until a pass condition is detected.

HINT

When any of these DTCs are set, check the ECT by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / Coolant Temp.

The Engine Coolant Temperature (ECT) sensor is used to monitor the ECT. The ECT sensor has a thermistor with a resistance that varies according to the temperature of the engine coolant. When the coolant temperature is low, the resistance in the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are reflected in the output voltage from the sensor. The ECM monitors the sensor voltage and uses this value to calculate the ECT. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a fault in the ECT sensor and sets a DTC.

Example

If the sensor output voltage is more than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the ECT sensor circuit, and sets DTC P0118. Conversely, if the voltage output is less than 0.14 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and sets DTC P0117.

If the malfunction is not repaired successfully, a DTC is set 0.5 seconds after the engine is next started.

Refer to DTC P0115. Refer to DESCRIPTION .

The ECT sensor is used to monitor the ECT. The ECT sensor has a built-in thermistor with a resistance that varies according to the temperature of the engine coolant. When the ECT is low, the resistance of the thermistor increases. When the temperature is high, the resistance drops. These variations in the resistance are reflected in the output voltage from the ECT sensor.

The ECM monitors the sensor voltage and uses this value to calculate the ECT. If the sensor output voltage deviates from the normal operating range, the ECM interprets this deviation as a malfunction in the ECT sensor and sets the DTC.

Examples

1. Upon starting the engine, the ECT is between 35°C and 60°C (95°F and 140°F). If after driving for 250 seconds, the ECT remains within 3°C (5.4°F) of the starting temperature, the DTC is set (2 trip detection logic).
2. Upon starting the engine, the ECT is over 60°C (140°F). If after driving for 250 seconds, the ECM remains within 1°C (1.8°F) of the starting temperature, the DTC is set (6 trip detection logic).

The engine has two temperature sensors, an Engine Coolant Temperature (ECT) sensor and an Intake Air Temperature (IAT) sensor, to detect the temperature while the engine is in operation. A thermistor, whose resistance value varies according to the temperature, is built into each sensor. When the temperature is low, the resistance of the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are transmitted to the ECM as voltage changes. Based on these temperature signals output from the sensors, the ECM determines the fuel injection time and the ignition timing to control the engine.

Scheme 159

HINT

1. Waiting is required to prevent the temperature of the engine from affecting the readings. If the engine has been operated recently, it will not be possible to accurately compare the readings.

1. For diagnosis, in order to duplicate the detection conditions of the DTC, it is necessary to park the vehicle for 7 hours. Parking the vehicle for 7 hours ensures that the actual temperature of the ECT and IAT are very similar. When the vehicle has been parked for less than 7 hours, differences in the readings may exist, this does not necessarily indicate a fault.

The ECM monitors the difference between the Engine Coolant Temperature (ECT) and the Intake Air Temperature (IAT) when the engine is started cold to detect the engine temperature conditions accurately. The monitor runs when the engine started cold after 7 hours or more has elapsed since the engine was stopped (power switch turned off) on the previous trip. If the difference between the ECT and the IAT on a cold start exceeds 20°C (36°F), the ECM interprets this as a malfunction in the ECT sensor circuit and IAT sensor circuit, and sets the DTC.

HINT

These DTCs relate to the Throttle Position (TP) sensor.

The TP sensor is mounted on the throttle body, and detects the opening angle of the throttle valve. This sensor is a non-contact type, and uses Hall-effect elements, in order to yield accurate signals, even in extreme driving conditions, such as at high speeds as well as very low speeds.

The TP sensor has two sensor circuits which each transmits a signal, VTA1 and VTA2. VTA1 is used to detect the throttle valve angle and VTA2 is used to detect malfunctions in VTA1. The sensor signal voltages vary between 0 V and 5 V in proportion to the throttle valve opening angle, and are transmitted to the VTA terminals of the ECM.

As the valve closes, the sensor output voltage decreases and as the valve opens, the sensor output voltage increases. The ECM calculates the throttle valve opening angle according to these signals and controls the throttle actuator in response to driver inputs. These signals are also used in calculations such as air-fuel ratio correction, power increase correction and fuel-cut control.

Scheme 160

The ECM uses the Throttle Position (TP) sensor to monitor the throttle valve opening angle. There are several checks that the ECM performs to confirm the proper operation of the TP sensor.

1. A specific voltage difference is expected between the sensor terminals, VTA1 and VTA2, for each throttle valve opening angle. If the difference between VTA1 and VTA2 is incorrect, the ECM interprets this as a malfunction in the sensor, and sets a DTC.

1. VTA1 and VTA2 each have a specific voltage range. If VTA1 or VTA2 is outside the normal operating range, the ECM interprets this as a malfunction in the sensor, and sets a DTC.

1. VTA1 and VTA2 should never be close to the same voltage level. If VTA1 is within 0.02 V of VTA2, the ECM determines that there is a short circuit in the sensor, and sets a DTC.

If the malfunction is not repaired successfully, a DTC is set 10 seconds after the engine is next started.

HINT

This DTC relates to the Throttle Position (TP) sensor.

1. Refer to DTC P0120. Refer to «DESCRIPTION»(ref-387087-S07816191852011022400000) .

The ECM uses the TP sensor to monitor the throttle valve opening angle.

This sensor transmits two signals: VTA1 and VTA2. VTA1 is used to detect the throttle opening angle and VTA2 is used to detect malfunctions in VTA1. The ECM performs several checks to confirm the proper operation of the TP sensor and VTA1.

For each throttle opening angle, a specific voltage difference is expected between the outputs of VTA1 and VTA2. If the output voltage difference between the two signals deviates from the normal operating range, the ECM interprets this as a malfunction of the TP sensor. The ECM illuminates the MIL and sets the DTC.

If the malfunction is not repaired successfully, the DTC is set 2 seconds after the engine is next started.

1. A thermistor is built into the Engine Coolant Temperature (ECT) sensor, of which the resistance value varies according to the ECT. The structure of the sensor and its connection to the ECM are the same as those of the Intake Air Temperature (IAT) sensor. DTC No. DTC Detection Condition Trouble Area P0125 Engine coolant temperature (ECT) does not reach closed-loop enabling temperature for 20 minutes (this period varies with ECT when engine start) (2 trip detection logic) Engine coolant temperature sensor Cooling system Thermostat

The resistance of the ECT varies in proportion to the actual ECT. The ECT supplies a constant voltage to the sensor and monitors the signal output voltage of the sensor. The signal voltage output varies according to the changing resistance of the sensor. After the engine is started, the ECT is monitored through this signal. If the ECT sensor indicates that the engine is not yet warm enough for closed-loop fuel control, despite a specified period of time having elapsed since the engine was started, the ECM interprets this as a malfunction in the sensor or cooling system and sets the DTC.

Example

The ECT is 0°C (32°F) at engine start. After 5 minutes running time, the ECT sensor still indicates that the engine is not warm enough to begin closed-loop fuel (air-fuel ratio feedback) control. The ECM interprets this as a malfunction in the sensor or cooling system and sets the DTC.

This DTC is set when the Engine Coolant Temperature (ECT) does not reach 75°C (167°F) despite sufficient engine warm-up time.

Scheme 161

The ECM estimates the ECT based on the starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual ECT. When the estimated ECT reaches 75°C (167°F), the ECM checks the actual ECT. If the actual ECT is less than 75°C (167°F), the ECM interprets this as a malfunction in the thermostat or the engine cooling system and sets the DTC.

In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NOx) components in the exhaust gas, a TWC (Three-Way Catalytic Converter) is used. For the most efficient use of the TWC, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric air-fuel level. For the purpose of helping the ECM to deliver accurate air-fuel ratio control, the Heated Oxygen (HO2) sensor is used.

The HO2 sensor is located behind the TWC, and detects the oxygen concentration in the exhaust gas. Since the sensor is integrated with the heater that heats the sensing portion, it is possible to detect the oxygen concentration even when the intake air volume is low (the exhaust gas temperature is low).

When the air-fuel ratio becomes lean, the oxygen concentration in the exhaust gas is rich. The HO2 sensor informs the ECM that the post-TWC air-fuel ratio is lean (low voltage, i.e. less than 0.45 V).

Conversely, when the air-fuel ratio is richer than the stoichiometric air-fuel level, the oxygen concentration in the exhaust gas becomes lean. The HO2 sensor informs the ECM that the post-TWC air-fuel ratio is rich (high voltage, i.e. more than 0.45 V). The HO2 sensor has the property of changing its output voltage drastically when the air-fuel ratio is close to the stoichiometric level.

The ECM uses the supplementary information from the HO2 sensor to determine whether the air-fuel ratio after the TWC is rich or lean, and adjusts the fuel injection time accordingly. Thus, if the HO2 sensor is working improperly due to internal malfunctions, the ECM is unable to compensate for deviations in the primary air-fuel ratio control.

Scheme 162

Scheme 163

Scheme 164

Scheme 165

1. Active Air-Fuel Ratio Control The ECM usually performs air-fuel ratio feedback control so that the Air-Fuel Ratio (A/F) sensor output indicates a near stoichiometric air-fuel level. This vehicle includes active air-fuel ratio control in addition to regular air-fuel ratio control. The ECM performs active air-fuel ratio control to detect any deterioration in the Three-Way Catalytic Converter (TWC) and Heated Oxygen (HO2) sensor malfunctions (refer to the diagram below). Active air-fuel ratio control is performed for approximately 15 to 20 seconds while driving with a warm engine. During active air-fuel ratio control, the air-fuel ratio is forcibly regulated to become lean or rich by the ECM. If the ECM detects a malfunction, one of the following DTCs is set: DTC P0136 or P0156 (abnormal voltage output), P0137 or P0157 (open circuit) or P0138 or P0158 (short circuit).
2. Abnormal Voltage Output of HO2 Sensor (DTCs P0136 and P0156) While the ECM is performing active air-fuel ratio control, the air-fuel ratio is forcibly regulated to become rich or lean. If the sensor is not functioning properly, the voltage output variation is small. For example, when the HO2 sensor voltage does not decrease to less than 0.21 V or does not increase to more than 0.59 V during active air-fuel ratio control, the ECM determines that the sensor voltage output is abnormal and sets DTCs P0136 and P0156.
3. Open or Short in Heated Oxygen (HO2) Sensor Circuit (DTCs P0137 and P0157 or P0138 and P0158) During active air-fuel ratio control, the ECM calculates the Oxygen Storage Capacity (OSC) * of the Three-Way Catalytic Converter (TWC) by forcibly regulating the air-fuel ratio to become rich or lean. If the HO2 sensor has an open or short, or the voltage output of the sensor noticeably decreases, the OSC indicates an extraordinarily high value. Even if the ECM attempts to continue regulating the air-fuel ratio to become rich or lean, the HO2 sensor output does not change. While performing active air-fuel ratio control, when the target air-fuel ratio is rich and the HO2 sensor voltage output is 0.21 V or less (lean), the ECM interprets this as an abnormally low sensor output voltage and sets DTC P0137 or P0157. When the target air-fuel ratio is lean and the voltage output is 0.59 V or more (rich) during active air-fuel ratio control, the ECM determines that the sensor voltage output is abnormally high, and sets DTC P0138 or P0158. HINT: DTC P0138 or P0158 is also set if the HO2 sensor voltage output is more than 1.2 V for 10 seconds or more. * : The TWC has the capability to store oxygen. The OSC and the emission purification capacity of the TWC are mutually related. The ECM determines whether the catalyst has deteriorated, based on the calculated OSC value. Refer to «DTC P0420: Catalyst System Efficiency Below Threshold (Bank 1); DTC P0430: Catalyst System Efficiency Below Threshold (Bank 2)»(ref-387085-S15811149002011022400000) .
4. High or Low Impedance of Heated Oxygen (HO2) Sensor (DTCs P0136 and P0156 or P0137 and P0157) During normal air-fuel ratio feedback control, there are small variations in the exhaust gas oxygen concentration. In order to continuously monitor the slight variation of the HO2 sensor signal while the engine is running, the impedance* of the sensor is measured by the ECM. The ECM determines that there is a malfunction in the sensor when the measured impedance deviates from the standard range. * : The effective resistance in an alternating current electrical circuit. HINT: The impedance cannot be measured using an ohmmeter. DTCs P0136 and P0156 indicate the deterioration of the HO2 sensor. The ECM sets the DTCs by calculating the impedance of the sensor when the typical enabling conditions are satisfied (1 driving cycle). DTCs P0137 and P0157 indicate an open or short circuit in the HO2 sensor (2 driving cycle). The ECM sets the DTCs when the impedance of the sensor exceeds the threshold 15 kohms.
5. Heated Oxygen Sensor Voltage Fuel Cut (P0139 or P0159) The sensor output voltage drops to below 0.2 V (extremely Lean Status) immediately when the vehicle decelerates and fuel cut is operating. If the voltage does not drop to below 0.2 V for 6 seconds, the ECM determines that the sensor's response feature has deteriorated, illuminates the MIL and sets a DTC.

The fuel trim is related to the feedback compensation value, not to the basic injection time. The fuel trim consists of both the short-term and the long-term fuel trim.

The short-term fuel trim is fuel compensation that is used to constantly maintain the air-fuel ratio at stoichiometric levels. The signal from the Air-Fuel Ratio (A/F) sensor indicates whether the air-fuel ratio is rich or lean compared to the stoichiometric ratio. This triggers a reduction in the fuel injection volume if the air-fuel ratio is rich and an increase in the fuel injection volume if it is lean.

Factors such as individual engine differences, wear over time and changes in operating environment cause short-term fuel trim to vary from the ideal theoretical value. The long-term fuel trim controls overall fuel compensation. The long-term fuel trim compensates for long term deviations of the fuel trim from the ideal theoretical value. These long term deviations result from the corrections made by the short-term fuel trim.

If both the short-term fuel and long-term fuel trims are lean or rich beyond predetermined values, it is interpreted as a malfunction, and the ECM illuminates the MIL and sets a DTC (2 trip detection logic).

HINT

If the vehicle runs out of fuel, the air-fuel ratio is lean and DTC P0171 or P0174 may be set. The MIL is then illuminated.

Under closed-loop fuel control, fuel injection volumes that deviate from those estimated by the ECM cause changes in the long-term fuel trim compensation value. The long-term fuel trim is adjusted when there are persistent deviations in the short-term fuel trim values. Deviations from the ECM's estimated fuel injection volumes also affect the average fuel trim learning value, which is a combination of the average short-term fuel trim (fuel feedback compensation value) and the average long-term fuel trim (learning value of the air-fuel ratio). If the average fuel trim learning value exceeds the malfunction threshold, the ECM interprets this as a fault in the fuel system and sets a DTC.

1. Example: If the average fuel trim learning value is 35% or more or -35% or less, the ECM interprets this as a fuel system malfunction.

Scheme 166

The fuel pressure sensor is installed on the delivery pipe. The sensor changes fuel pressure to an electrical signal and sends the signal to the ECM. Then the ECM controls the feedback of the pump discharge to maintain the fuel's target pressure between 4 and 13 MPa (40.8 to 132.6 kgf/cm 2 , 580 to 1885 psi). If the sensor output stops, the ECM will stop the fuel pump for high pressure and supply fuel using the low pressure side fuel pump.

Scheme 167

The fuel pressure sensor is installed on a fuel delivery pipe and detects the fuel pressure. It controls feedback of the pump discharge in order to keep the fuel within the target pressure range between 4 and 13 MPa (40.8 and 132.6 kgf/cm 2 , 580 and 1885 psi) by the ECM.

HINT

After confirming DTC P0190, use the Techstream to confirm the fuel pressure in the delivery pipe by entering the following menus: Powertrain / Engine and ECT / Data List / Fuel Press.

These DTCs are set if the fuel pressure sensor output voltage is out of the standard range. The DTCs stand for an open or short malfunction of the sensor circuit.

If these DTCs are set, the ECM enters fail-safe mode and limits the engine power. Fail-safe mode continues until the power switch is turned off.

The D-4S system has two fuel injection methods. One is the in-cylinder direct injection method that directly injects pressurized fuel into the combustion chamber. The other is the intake port injection method. The ECM determines which fuel injection method to use in accordance with the engine conditions. For the in-cylinder direction injection method, the injector driver (EDU) in the engine room operates the fuel injectors (for direction injection) at high speeds. The EDU receives fuel injection request signals from the ECM and converts the signals to high voltage / high current injector operation signals to operate the fuel injectors (for direction injection).

The fuel injection sequence occurs in numerical order from No. 1 to No. 6.

The ECM monitors the EDU at all times. If drivers or fuel injectors are malfunctioning, the EDU sends fuel injector operation condition signals (fail signals IJF1 to IJF3) to the ECM. When the ECM receives the signals, the ECM stops the fuel injection control of the appropriate cylinders, cuts voltage to the appropriate injector relay, and illuminates the MIL.

IJF1 - IJF3 SIGNAL

Based on vehicle driving conditions, the ECM operates the fuel pump. The ECM receives an engine start request signal from the hybrid vehicle control ECU. When the engine is cranked, an NE signal is sent to the ECM. When the engine is started, the ECM connects the FC circuit to the body ground, operates the C/OPN (circuit opening) relay, and operates the fuel pump.

The fuel pump's has a high and low speed setting. When the engine is starting or operating with a heavy load, the ECM's Tr2 turns off, the F/PMP relay turns on, and the fuel pump operates at the high speed setting. When the engine is idling or operating with a light load, the Tr2 turns off, current flows through the fuel pump resistor to the fuel pump, and the fuel pump operates at the low speed setting.

When the ECM receives an engine stop request signal from the hybrid vehicle control ECU, or when fuel cut occurs as a result of vehicle deceleration, etc., the fuel pump is stopped.

Scheme 168

Scheme 169

This troubleshooting procedure is based on the premise that the engine is started. If the engine is not started, proceed to the problem symptoms table. Refer to PROBLEM SYMPTOMS TABLE .

Scheme 170

Scheme 171

1. PERFORM ACTIVE TEST USING TECHSTREAM Connect the Techstream to the DLC3. Turn the power switch on (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Active the Fuel Pump Speed Control. Check the operation of the relay while operating it using the Techstream. OK Operating noise can be heard from the relay. OK --> CHECK FOR INTERMITTENT PROBLEMS NG: Go to next step
2. INSPECT RELAY (Marking: F/PMP) Remove the F/PMP relay from the engine room No. 1 relay block. Measure the resistance of the F/PMP relay. Standard resistance Tester Connection Specified Condition 3 - 4 Below 1 ohms 3 - 4 10 kohms or more (when battery voltage is applied to terminals 1 and 2) NG --> REPLACE RELAY OK: Go to next step
3. CHECK HARNESS AND CONNECTOR (F/PMP RELAY - ECM) Remove the F/PMP relay from the engine room No. 1 relay block. Disconnect the A53 ECM connector. Measure the resistance. Standard resistance Tester Connection Specified Condition F/PMP relay (2) - FPR (A53-6) Below 1 ohms F/PMP relay (2) or FPR (A53-6) - Body ground 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> REPLACE ECM

When the engine misfires, high concentrations of hydrocarbons (HC) enter the exhaust gas. Extremely high HC concentration levels can cause an increase in exhaust emission levels. High concentrations of HC can also cause increases in the Three-Way Catalytic Converter (TWC) temperature, which may cause damage to the TWC. To prevent this increase in emissions and to limit the possibility of thermal damage, the ECM monitors the misfire rate. When the temperature of the TWC reaches the point of thermal degradation, the ECM blinks the MIL. To monitor misfires, the ECM uses both the VVT sensor and the Crankshaft Position (CKP) sensor. The VVT sensor is used to identify any misfiring cylinders and the CKP sensor is used to measure variations in the crankshaft rotation speed. Misfires are counted when the crankshaft rotation speed variations exceed predetermined thresholds.

If the misfire exceeds the threshold levels and may cause emission deterioration, the ECM illuminates the MIL and sets a DTC.

If DTCs that indicate misfires are set for different cylinders, but DTC P0300 is not set, it indicates that misfires have been detected in different cylinders at different times. DTC P0300 is only set when several misfiring cylinders are detected at the same time.

Scheme 172

The ECM illuminates the MIL and sets a DTC when either one of the following conditions, which could cause emission deterioration, is detected (2 trip detection logic)

1. Within the first 1000 crankshaft revolutions of the engine starting, an excessive misfiring rate (approximately 20 to 60 misfires per 1000 crankshaft revolutions) occurs once.
2. After the first 1000 crankshaft revolutions, an excessive misfiring rate (approximately 20 to 60 misfires per 1000 crankshaft revolutions) occurs 4 times in sequential crankshaft revolutions.

The ECM flashes the MIL and sets a DTC when either one of the following conditions, which could cause the Three-Way Catalytic Converter (TWC) damage, is detected (2 trip detection logic)

1. In every 200 crankshaft revolutions at a high engine rpm, the threshold misfiring percentage is recorded once.
2. In every 200 crankshaft revolutions at a normal engine rpm, the threshold misfiring percentage is recorded 3 times.

A flat type knock sensor (non-resonant type) has a structure that can detect vibrations between approximately 6 kHz and 15 kHz.

Knock sensors are fitted onto the engine block to detect engine knocking.

The knock sensor contains a piezoelectric element which generates a voltage when it becomes deformed.

The voltage is generated when the engine block vibrates due to knocking. Any occurrence of engine knocking can be suppressed by delaying the ignition timing.

HINT

When any of DTCs P0327, P0328, P0332 and P0333 are set, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is delayed to its maximum retardation. Fail-safe mode continues until the power switch is turned off.

Reference: Inspection using an oscilloscope

Scheme 173

The correct waveform is as shown.

The knock sensor, located on the cylinder block, detects spark knock. When spark knock occurs, the piezoelectric element of the sensor vibrates. When the ECM detects a voltage in this frequency range, it retards the ignition timing to suppress the spark knock.

The ECM also senses background engine noise with the knock sensor and uses this noise to check for faults in the sensor. If the knock sensor signal level is too low for more than 10 seconds, or if the knock sensor output voltage is outside the normal range, the ECM interprets this as a fault in the knock sensor and sets a DTC.

The Crankshaft Position (CKP) sensor system consists of a CKP sensor plate and a pickup coil.

The sensor plate has 34 teeth and is installed on the crankshaft. The pickup coil is made of wound copper wire, an iron core and magnet. The sensor plate rotates and, as each tooth passes through the pickup coil, a pulse signal is created. The pickup coil generates 34 signals per engine revolution. Based on these signals, the ECM calculates the crankshaft position and engine RPM. Using these calculations, the fuel injection time and ignition timing are controlled.

Scheme 174

1. Reference: Inspection using an oscilloscope. HINT: The correct waveform is as shown. VV1+ and VV2+ stands for the VVT sensor signal, and NE+ stands for the CKP sensor signal. A failure in the grounding of the shielded wire may causes noise in the waveforms. Item Content Terminal VV1+ - VV1- VV2+ - VV2- NE+ - NE- Equipment Setting 5 V/DIV. 20 msec./DIV. Condition Cranking or idling

If there is no signal from the CKP sensor despite the engine revolving, the ECM interprets this as a malfunction of the sensor.

If the malfunction is not repaired successfully, a DTC is set 10 seconds after the engine is next started.

The intake camshaft's Variable Valve Timing (VVT) sensor (VV1, 2 signal) consists of a magnet and MRE (Magnet Resistance Element).

The VVT camshaft drive gear has a sensor plate with 3 teeth on its outer circumference. When the gear rotates, changes occur in the air gaps between the sensor plate and MRE, which affects the magnetic field. As a result, the resistance of the MRE material fluctuates. The VVT sensor converts the gear rotation data to pulse signals, uses the pulse signals to determine the camshaft angle, and sends it to the ECM.

The crankshaft angle sensor plate has 34 teeth. The pickup coil generates 34 signals for each engine revolution. Based on the combination of the VV signal and NE signal, the ECM detects the crankshaft angle. Then the ECM uses this data to control fuel injection time and injection timing. Also, based on the NE signal, the ECM detects the engine speed.

1. Reference: Inspection using an oscilloscope HINT: The correct waveform is as shown. VV1+ and VV2+ stand for the VVT sensor signal, and NE+ stands for the CKP sensor signal. Item Content Terminal NE+ - NE- VV1+ - VV1- VV2+ - VV2- Equipment Setting 5 V/DIV. 20 msec./DIV. Condition Cranking or idling

If no signal is transmitted by the VVT sensor despite the engine revolving, or the rotations of the camshaft and the crankshaft are not synchronized, the ECM interprets this as a malfunction of the sensor.

HINT

1. These DTCs indicate malfunctions relating to the primary circuit.
2. IF DTC P0351 is set, check the No. 1 ignition coil circuit.
3. IF DTC P0352 is set, check the No. 2 ignition coil circuit.
4. IF DTC P0353 is set, check the No. 3 ignition coil circuit.
5. IF DTC P0354 is set, check the No. 4 ignition coil circuit.
6. IF DTC P0355 is set, check the No. 5 ignition coil circuit.
7. IF DTC P0356 is set, check the No. 6 ignition coil circuit.

A Direct Ignition System (DIS) is used on this vehicle.

The DIS is a 1-cylinder ignition system in which each cylinder is ignited by one ignition coil and spark plug is connected to the end of each secondary wiring. A powerful voltage, generated in the secondary wiring, is applied directly to each spark plug. The sparks of the spark plugs pass from the center electrode to the ground electrodes.

The ECM determines the ignition timing and transmits the ignition signals (IGT) to each cylinder. Using the IGT signal, the ECM turns the power transistor inside the igniter on and off. The power transistor, in turn, switches on and off the current to the primary coil. When the current to the primary coil is cut off, a powerful voltage is generated in the secondary coil. This voltage is applied to the spark plugs, causing them to spark inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back an ignition confirmation signal (IGF) to the ECM, for each cylinder ignition.

Scheme 175

Scheme 176

1. Reference: Inspection using an oscilloscope.
2. While cranking or idling the engine, check the waveform between terminals IGT (1 to 6) and E1, and IGF1, IGF2 and E1 of the ECM connector. Item Content Terminal CH1: IGT1, IGT2, IGT3, IGT4, IGT5, IGT6 - E1 CH2: IGF1, IGF2 - E1 Equipment Setting 2 V/DIV. 20 msec./DIV. Condition Cranking or idling

Scheme 177

If the ECM does not receive any IGF signals despite transmitting the IGT signal, it interprets this as a fault in the igniter and sets a DTC.

If the malfunction is not repaired successfully, a DTC is set 1 second after the engine is next started.

The exhaust camshaft's Variable Valve Timing (VVT) sensor (EV1, 2 signal) consists of a magnet and MRE (Magnet Resistance Element).

The exhaust camshaft has a sensor plate with 3 teeth on its outer circumference.

When the exhaust camshaft rotates, changes occur in the air gaps between the 3 teeth and MRE, which affects the magnet. As a result, the resistance of the MRE material fluctuates. The VVT sensor converts the exhaust camshaft rotation data to pulse signals, uses the pulse signals to determine the camshaft angle, and sends it to the ECM.

Scheme 178

1. Reference: Inspection using an oscilloscope HINT: The correct waveform is as shown. EV1+ and EV2+ stand for the VVT sensor signal, and NE+ stands for the CKP sensor signal. Item Content Terminal NE+ - NE- EV1+ - EV1- EV2+ - EV2- Equipment Setting 5 V/DIV. 20 msec./DIV. Condition Cranking or idling

If no signal is transmitted by the VVT sensor despite the engine revolving, or the rotations of the camshaft and the crankshaft are not synchronized, the ECM interprets this as a malfunction of the sensor.

See also:
• ON-VEHICLE INSPECTION - Step 2