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Engine Mechanical: Specifications Lexus ES XV30

Mechanical 1 illustration

Crankcase Capacity

Crankcase capacity with oil filter change is 5.0 qts. (4.7L).

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Camshaft Bearing Cap-To-Cylinder Head Fastener (1)12 (16)
Camshaft Timing Gear Assembly (VVT-I)-To-Camshaft Fastener111 (150)
Camshaft Timing Pulley-To-Camshaft Fastener92 (125)
Chain Tensioner Assembly No. 1-To-Oil Pump Assembly Fastener20 (27)
Compressor & Magnetic Clutch-To-Compressor Mounting Bracket No. 1
Bolt18 (25)
Nut19 (26)
Compressor Mounting Bracket No. 1-To-Cylinder Block Fastener18 (25)
Connecting Rod Cap-To-Connecting Rod Fastener
1st Pass18 (25)
2nd Pass90 Degrees
Crankshaft Pulley-To-Crankshaft Fastener159 (215)
Cylinder Block Water Drain Cock Sub-Assembly-To-Cylinder Block Fastener29 (39)
Cylinder Block W/Head Straight Screw No. 1 Plug-To-Cylinder Block Fastener22 (30)
Cylinder Block W/Head Straight Screw No. 2 Plug-To-Cylinder Block Fastener37 (50)
Cylinder Block W/Head Straight Screw No. 3 Plug-To-Cylinder Block Fastener22 (30)
Cylinder Head-To-Cylinder Block Fastener (2)
1st Pass (12 Pointed Head)40 (54)
2nd Pass (12 Pointed Head)Plus 90 Degrees
Recessed Head14 (19)
Drive Plate & Ring Gear Sub-Assembly-To-Crankshaft Fastener61 (83)
Drive Plate & Ring Gear-To-Torque Converter Fastener30 (41)
Drive Shaft Bearing Bracket-To-Cylinder Block Fastener47 (64)
Engine Hanger No. 1-To-Cylinder Head Fastener14 (20)
Engine Hanger No. 1-To-Intake Air Surge Tank Fastener14 (20)
Engine Hanger No. 2-To-Cylinder Head Fastener14 (20)
Engine Mounting Insulator FR-To-Automatic Transaxle Assembly Fastener64 (87)
Engine Mounting Insulator LH-To-Automatic Transaxle Assembly Fastener70 (95)
Engine Mounting Insulator RH-To-Engine Mounting Bracket Fastener70 (95)
Engine Mounting Stay No. 2 RH-To-Transverse Engine Mounting Bracket Fastener47 (64)
Engine Moving Control Rod
Bolt A47 (64)
Bolt B17 (23)
Exhaust Manifold Converter Sub-Assembly No. 2-To-Exhaust Pipe Assembly FR Fastener46 (62)
Exhaust Manifold LH-To-Cylinder Head Fastener36 (49)
Exhaust Manifold RH-To-Cylinder Head Fastener (3)36 (49)
Exhaust Pipe Support Bracket No. 1-To-Automatic Transaxle Assembly Fastener15 (21)
Frame Side Rail Plate Sub-Assembly-To-Front Frame Assembly
Bolt A63 (85)
Bolt B24 (32)
Nut24 (32)
Front Axle Hub-To-Front Drive Shaft Nut217 (294)
Front Stabilizer Link Assembly-To-Front Suspension Fastener55 (74)
Front Suspension Arm-To-Lower Ball Joint Fastener94 (127)
Front Suspension Member Brace Rear-To-Front Frame Assembly
Bolt C63 (85)
Bolt D24 (32)
Nut24 (32)
Front Suspension Upper Brace Center-To-Body Fastener59 (80)
Front Wheel76 (103)
Generator Belt Adjusting Bar-To-Cylinder Block
Bolt B13 (18)
Bolt C71 INCH Lbs. (8 N.m)
Nut A32 (43)
Generator Bracket No. 1-To-Cylinder Block Fastener43 (58)
Generator Bracket No. 2-To-Transverse Engine Mounting Bracket Fastener21 (28)
Generator-To-Adjusting Bar13 (18)
Generator-To-Generator Bracket Fastener43 (58)
Intake Air Surge Tank-To-Intake Manifold Fastener21 (28)
Intake Manifold-To-Cylinder Head Fastener11 (15)
Intermediate Shaft Sub-Assembly Fastener26 (35)
Knock Control Sensor-To-Cylinder Block Fastener29 (39)
Main Bearing Cap-To-Cylinder Block Fastener
1st Pass (12 Pointed Head)16 (22)
2nd Pass (12 Pointed Head)Plus 90 Degrees
6 Pointed Head20 (27)
Manifold Stay No. 2-To-Automatic Transaxle Assembly Fastener25 (34)
Manifold Stay No. 2-To-Exhaust Manifold LH Fastener25 (34)
Oil Control Valve Filter-To-Cylinder Head Fastener33 (45)
Oil Filter Union-To-Cylinder Block Fastener22 (30)
Oil Pan Drain Plug-To-Oil Pan Sub-Assembly No. 2 Fastener33 (45)
Oil Pan Sub-Assembly-To-Cylinder Block Fastener
10 mm Head71 INCH Lbs. (8 N.m)
12 mm Head14 (20)
Oil Pressure Switch Assembly-To-Cylinder Block Fastener11 (15)
Oil Pump Assembly-To-Cylinder Block Fastener
10 mm Head71 INCH Lbs. (8 N.m)
12 mm Head14 (20)
14 mm Head32 (43)
Pump Bracket-To-Cylinder Head Fastener24 (32)
Spark Plug-To-Cylinder Head Fastener13 (18)
Surge Tank Stay No. 1-To-Cylinder Head Fastener14 (20)
Surge Tank Stay No. 1-To-Intake Air Surge Tank Fastener14 (20)
Surge Tank Stay No. 2-To-Throttle Body Assembly Fastener14 (20)
Tie Rod End-To-Steering Knuckle Fastener36 (49)
Timing Belt Idler Bracket-To-Cylinder Block Fastener21 (28)
Timing Belt Idler Sub-Assembly No. 1-To-Cylinder Block Fastener25 (34)
Timing Belt Idler Sub-Assembly No. 2-To-Timing Belt Idler Bracket Fastener32 (43)
Transverse Engine Mounting Bracket-To-Cylinder Block Fastener21 (28)
Water Outlet-To-Cylinder Head Fastener11 (15)
Water Seal Plate-To-Cylinder Block Fastener13 (18)
W/Head Straight Screw Plug No. 1-To-Cylinder Head Fastener32 (44)
W/Head Straight Screw Plug No. 2-To-Cylinder Head Fastener32 (44)
Vane Pump Assembly-To-Adjusting Strut Fastener32 (43)
Vane Pump Assembly-To-Engine Mounting Bracket Fastener32 (43)
Vane Pump Assenmbly-To-Pump Bracket Fastener32 (43)
INCH Lbs. (N.m)
Camshaft Sub-Gear-To-Main Gear Fastener48 (5.4)
Camshaft Timing Oil Control Valve Assembly-To-Cylinder Head Fastener71 (8)
Crank Position Sensor No. 1-To-Cylinder Head Fastener71 (8)
Crank Position Sensor-To-Oil Pump Assembly Fastener71 (8)
Cylinder Block Side Cover Drain Cock Plug-To-Cylinder Block Side Cover Fastener62 (7)
Cylinder Block Side Cover-To-Cylinder Block Fastener80 (9)
Cylinder Head Cover Rear-To-Cylinder Head Fastener89 (10)
Cylinder Head Cover-To-Cylinder Head Fastener71 (8)
Emission Control Valve Set-To-Emission Control Valve Bracket Fastener71 (8)
Engine Rear Oil Seal-To-Cylinder Block Retainer71 (8)
Exhaust Manifold Heat Insulator No. 2-To-Exhaust Manifold LH Fastener55 (8.5)
Flywheel Housing Under Cover-To-Automatic Transaxle Assembly Fastener69 (7.8)
Ignition Coil Assembly-To-Cylinder Head Cover Fasteners71 (8)
Oil Level Gauge Guide-To-Cylinder Block Fastener71 (8)
Oil Pan Baffle Plate-To-Oil Pan Sub-Assembly Fastener71 (8)
Oil Pan Sub-Assembly No. 2-To-Oil Pan Sub-Assembly Fastener71 (8)
Oil Strainer Sub-Assembly-To-Oil Pan Sub-Assembly Fastener71 (8)
Timing Belt No. 1 Cover-To-Oil Pump Assembly Fastener76 (8.5)
Timing Belt No. 2 Cover-To-Timing Belt No. 3 Cover Fastener76 (8.5)
Timing Belt No. 3 Cover-To-Cylinder Head Fastener76 (8.5)
Timing Belt Plate-To-Oil Pump Assembly Fastener71 (8)
V-Bank Cover-To Cylinder Head Cover Fastener71 (8)
Water Inlet Housing-To-Cylinder Block Fastener71 (8)
Water Pump Assembly-To-Cylinder Block Fastener71 (8)
(1) Tighten bolts following sequence as shown. see scheme 39 (2) Tighten bolts following sequence as shown. see scheme 40 (3) Tighten bolts following sequence as shown. (Scheme 1)
(1)Tighten bolts following sequence as shown. see scheme 39
(2)Tighten bolts following sequence as shown. see scheme 40
(3)Tighten bolts following sequence as shown. (Scheme 1)

TORQUE SPECIFICATIONS

Scheme 1

Scheme 1
Scheme 1

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement183 Cu. In. (3.0L)
Bore3.44" (87.4 mm)
Stroke3.27" (83.0 mm)
Compression Ratio10.5:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play
Standard.0016-.0095 (.040-.241)
Wear Limit.0118 (.300)
Runout.0024 (.061)
Main Bearings
Journal Diameter (1)
Size Mark "00"2.40157 (61.0000)
Size Mark "01"2.40153 (60.9990)
Size Mark "02"2.40149 (60.9980)
Size Mark "03"2.40145 (60.9970)
Size Mark "04"2.40141 (60.9960)
Size Mark "05"2.40137 (60.9950)
Size Mark "06"2.40133 (60.9940)
Size Mark "07"2.40129 (60.9930)
Size Mark "08"2.40125 (60.9918)
Size Mark "09"2.40121 (60.9907)
Size Mark "10"2.40117 (60.9897)
Size Mark "11"2.40114 (60.9890)
Size Mark "12"2.40109 (60.9876)
Journal Out-Of-Round.0008 (.020)
Journal Taper.0008 (.020)
Oil Clearance
Standard
Journals No. 1 & 4.0006-.0013 (.015-.033)
Journals No. 2 & 3.0010-.0018 (.025-.046)
Wear Limit
Journals No. 1 & 4.0020 (.050)
Journals No. 2 & 3.0024 (.061)
Crankpin Journals
Crankpin Journal Diameter2.0862-2.0866 (52.989-53.000)
Journal Out-Of-Round.0008 (.020)
Journal Taper.0008 (.020)
Oil Clearance
Standard.0015-.0025 (.038-.064)
Wear Limit.0031 (.080)
(1) Main bearing journal diameter is determined by size mark on the crankshaft. see scheme 35
(1)Main bearing journal diameter is determined by size mark on the crankshaft. see scheme 35

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter
Pin Bushing Bore.8663-.8667 (22.004-22.014)
Connecting Rod Bearing Thickness (1)
Size Mark "1"2.2047-2.2050 (56.000-56.007)
Size Mark "2"2.2050-2.2052 (56.007-56.012)
Size Mark "3"2.2052-2.2054 (56.012-56.017)
Size Mark "4"2.2054-2.2057 (56.017-56.024)
Maximum Bend.0020 Per 3.940 (.050 Per 100.00)
Maximum Twist.0059 Per 3.940 (.150 Per 100.00)
Side Play
Standard.0059-.0118 (.150-.300)
Wear Limit.0138 (.350)
(1) There are 4 sizes of standard bearings. Replacement bearings should have the same number as marked on connecting rod. see scheme 33
(1)There are 4 sizes of standard bearings. Replacement bearings should have the same number as marked on connecting rod. see scheme 33

CONNECTING RODS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance
Standard.0033-.0042 (.084-.106)
Wear Limit.0051 (.130)
Diameter3.4412-3.4416 (87.406-87.416)
Pins
Diameter.8660-.8664 (21.996-22.006)
Piston Fit(1)
Rod Fit (Oil Clearance)
Standard.0002-.0004 (.005-.010)
Wear Limit.0020 (.050)
Rings
No. 1
End Gap
Standard.0098-.0138 (.250-.350)
Maximum.0374 (.950)
Side Clearance.0008-.0028 (.020-.071)
No. 2
End Gap
Standard.0138-.0177 (.350-.450)
Maximum.0413 (1.050)
Side Clearance.0008-.0024 (.020-.061)
No. 3 (Oil)
End Gap
Standard.0059-.0157 (.150-.400)
Maximum.0394 (1.00)
(1) Piston pin should slide in piston using thumb pressure with piston heated to 140°F (60°C).
(1)Piston pin should slide in piston using thumb pressure with piston heated to 140°F (60°C).

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.4449-3.4453 (87.500-87.511)
Maximum Diameter3.4457 (87.520)
Main Bearing Bore Inside Diameter (1)
Size Mark "00"2.59842 (66.0000)
Size Mark "01"2.59846 (66.0010)
Size Mark "02"2.59850 (66.0020)
Size Mark "03"2.59854 (66.0030)
Size Mark "04"2.59858 (66.0040)
Size Mark "05"2.59862 (66.0050)
Size Mark "06"2.59866 (66.0060)
Size Mark "07"2.59870 (66.0070)
Size Mark "08"2.59873 (66.0080)
Size Mark "09"2.59877 (66.0090)
Size Mark "10"2.59881 (66.0100)
Size Mark "11"2.59885 (66.0110)
Size Mark "12"2.59889 (66.0120)
Size Mark "13"2.59893 (66.0130)
Size Mark "14"2.59897 (66.0140)
Size Mark "15"2.59901 (66.0150)
Size Mark "16"2.59904 (66.0160)
Maximum Deck Warpage.0028 (.071)
(1) Main bearing bore inside diameter is determined by size mark on cylinder block. see scheme 35
(1)Main bearing bore inside diameter is determined by size mark on cylinder block. see scheme 35

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle44.5 degrees
Minimum Margin.020 in. (.50 mm)
Minimum Refinish Length3.7382 in. (94.950 mm)
Stem Diameter.2154-.2159 in. (5.470-5.484 mm)
Exhaust Valves
Face Angle44.5 degrees
Minimum Margin.020 in. (.50 mm)
Minimum Refinish Length3.7362 in. (94.900 mm)
Stem Diameter.2152-.2157 in. (5.465-5.480 mm)
Valve Springs
Free Length1.7913 in. (45.500 mm)
Out-Of-Square.079 in. (2.01 mm)
Lbs. @ In. (kg @ mm)
Pressure
Valve Closed42-46 @ 1.331 (19-21 @ 33.80)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage
Cylinder Block Surface.0039 in. (.100 mm)
Manifold Surface.0039 in. (.100 mm)
Valve Seats
Intake Valve
Seat Angle45°
Seat Width.039-.055 in. (1.00-1.40 mm)
Exhaust Valve
Seat Angle45°
Seat Width.039-.055 in. (1.00-1.40 mm)
Valve Guides
Intake Valve
Valve Guide Cylinder Head Bore I.D.
Standard Valve Guide.4053-.4060 in. (10.295-10.312 mm)
Oversize Valve Guide.4073-.4080 in. (10.345-10.363 mm)
Valve Guide I.D..2169-.2177 in. (5.510-5.530 mm)
Valve Guide Installed Height.437-.453 in. (11.10-11.50 mm)
Valve Stem-To-Guide Oil Clearance
Standard.0010-.0024 in. (.025-.061 mm)
Wear Limit.0031 in. (.080 mm)
Exhaust Valve
Valve Guide Cylinder Head Bore I.D.
Standard Valve Guide.4053-.4060 in. (10.295-10.312 mm)
Oversize Valve Guide.4073-.4080 in. (10.345-10.363 mm)
Valve Guide I.D..2169-.2177 in. (5.510-5.530 mm)
Valve Guide Installed Height
Exhaust.350-.366 in. (8.90-9.30 mm)
Intake.437-.453 in. (11.10-11.50 mm)
Valve Stem-To-Guide Oil Clearance
Standard.0012-.0026 in. (.030-.066 mm)
Wear Limit.0039 in. (.100 mm)

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
End Play
Standard.0016-.0035 (.040-.090)
Wear Limit.0047 (.120)
Journal Diameter1.0613-1.0620 (26.957-26.975)
Journal Runout.0024 (.061)
Oil Clearance
Intake
Standard.0014-.0028 (.035-.071)
Wear Limit.0039 (.100)
Exhaust
Standard.0010-.0024 (.025-.060)
Wear Limit.0035 (.090)
Lobe Height
Intake
Standard1.6902-1.6942 (42.931-43.032)
Wear Limit1.6776 (41.961)
Exhaust
Standard1.6836-1.6876 (42.763-42.865)
Wear Limit1.6776 (41.961)
Gear Backlash
Standard.0008-.0079 (.020-.201)
Wear Limit.0188 (.300)

CAMSHAFT

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter1.2205-1.2212 (31.000-31.018)
Lifter Diameter1.2191-1.2195 (30.965-30.975)
Oil Clearance
Standard.0009-.0020 (.023-.050)
Wear Limit.0028 (.071)

VALVE LIFTERS

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