Contents Wiring diagrams Section: Accessory Drive Belts All sections

Accessory Drive (4.4l) Land Rover Range Rover L322

Accessory Drive Belts 13 illustrations ~751 words

SPECIFICATIONS

DescriptionNm
Cooling fan drive belt tensioner pulley bolt25
Cooling fan drive belt tensioner bolt40
Cooling fan drive pulley bolts25
Cooling fan drive pulley hub bearing assembly bolts10
Accessory drive belt tensioner bolt40
Accessory drive belt idler pulley25

TORQUE SPECIFICATIONS

Scheme 14

Scheme 14: ACCESSORY DRIVE
ItemDescription
APrimary accessory drive
BSecondary accessory drive
1Dynamic Response pump pulley (if fitted)
2Deflection pulley
3Coolant pump
4Primary accessory drive belt
5Primary tensioner assembly
6A/C compressor
7Power steering pump
8Crankshaft pulley
9Generator
10Engine cooling fan pulley
11Secondary accessory drive belt
12Secondary tensioner assembly

GENERAL

A single six-ribbed belt drives all the primary engine mounted accessories and a secondary double-sided single eight-ribbed belt drives the engine driven cooling fan.

Both the primary and secondary belts are crankshaft driven via the torsional vibration damper. An automatic tensioner, located on the LH accessory-mounting bracket, keeps the belt at the correct tension. A deflection pulley on the RH accessory-mounting bracket increases the wrap angle around the generator pulley.

The torsional vibration damper incorporates compressed rubber between its inner and outer diameters to absorb vibration and shock loads.

The automatic tensioner consists of a deflection pulley on the end of a spring loaded pivot arm. The pivot arm can be turned counter-clockwise (viewed from the front of the engine) for removal and installation of the belt.

COOLING FAN BELT

SPECIAL TOOLS Tool Illustration Tool Name Tool Number Viscous coupling spanner 303-1142 Viscous coupling pulley retaining tool 303-1143

Scheme 15

Scheme 15: COOLING FAN BELT

Scheme 16

Scheme 16

Scheme 17

Scheme 17: REMOVAL
  1. Disconnect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .
  2. Remove the engine cover. Refer to «Engine Cover - 4.4L»(/land-rover/range-rover/l322-2005-2009/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  3. Using the special tools, release the cooling fan.
  4. Raise and support the vehicle.
  5. Remove the cooling fan belt tensioner. See «COOLING FAN BELT TENSIONER»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l) .
  6. Remove the cooling fan belt.

INSTALLATION

  1. Install the cooling fan belt.
  2. Install the cooling fan drive belt tensioner. See «COOLING FAN BELT TENSIONER»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l) .
  3. Using the special tools, secure the cooling fan. Tighten the cooling fan to 65 Nm (48 lb.ft).
  4. Install the engine cover. Refer to «Engine Cover - 4.4L»(/land-rover/range-rover/l322-2005-2009/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  5. Connect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .

Scheme 18

Scheme 18: REMOVAL

Scheme 19

Scheme 19

Scheme 20

Scheme 20
  1. Disconnect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .
  2. Raise and support the vehicle.
  3. Remove the radiator splash shield. Refer to «Radiator Splash Shield»(/land-rover/range-rover/l322-2005-2009/remont/exterior-body-panels/#front-end-body-panels) .
  4. Release the cooling fan belt. Rotate the cooling fan belt tensioner clockwise.
  5. Remove the cooling fan belt tensioner.
  6. Remove the cooling fan belt tensioner pulley. Remove the bolt.
  1. Install the cooling fan belt tensioner pulley. Tighten the bolt to 25 Nm (18 lb.ft).
  2. Install the cooling fan belt tensioner. Tighten the bolt to 40 Nm (30 lb.ft).
  3. Secure the cooling fan belt. Rotate the cooling fan belt tensioner clockwise.
  4. Install the radiator splash shield. Refer to «Radiator Splash Shield»(/land-rover/range-rover/l322-2005-2009/remont/exterior-body-panels/#front-end-body-panels) .
  5. Connect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .

Scheme 21

Scheme 21: REMOVAL

Scheme 22

Scheme 22
  1. Disconnect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .
  2. Raise and support the vehicle.
  3. Loosen the 3 cooling fan pulley bolts.
  4. Remove the cooling fan drive belt. See «COOLING FAN BELT»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l__cooling-fan-belt) .
  5. Remove the accessory drive belt tensioner. See «ACCESSORY DRIVE BELT TENSIONER»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l) .
  6. Remove the cooling fan pulley. Remove the 3 bolts.
  7. Remove the cooling fan drive hub bearing. Remove the 5 bolts.
  8. Remove the accessory drive belt.

Scheme 23

Scheme 23: INSTALLATION
  1. Install the accessory drive belt.
  2. Install the cooling fan drive hub bearing. Tighten the bolts to 10 Nm (7 lb.ft).
  3. Install the cooling fan pulley. Install the bolts, but do not tighten fully at this stage.
  4. Install the accessory drive belt tensioner. See «ACCESSORY DRIVE BELT TENSIONER»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l) .
  5. Install the cooling fan drive belt. See «COOLING FAN BELT»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l__cooling-fan-belt) .
  6. Tighten the cooling fan pulley bolts to 25 Nm (18 Ib.ft).
  7. Connect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .

Scheme 24

Scheme 24: REMOVAL

Scheme 25

Scheme 25
  1. Disconnect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .
  2. Raise and support the vehicle.
  3. Remove the radiator splash shield. Refer to «Radiator Splash Shield»(/land-rover/range-rover/l322-2005-2009/remont/exterior-body-panels/#front-end-body-panels) .
  4. Release the accessory drive belt. Rotate the accessory drive belt tensioner counter-clockwise.
  5. Remove the accessory drive belt tensioner. Remove the bolt.
  6. Remove the accessory drive belt tensioner pulley. Remove the bolt.
  1. Install the accessory drive belt tensioner pulley. Tighten the bolt to 25 Nm (18 lb.ft).
  2. Install the accessory drive belt tensioner. Tighten the bolt to 40 Nm (30 lb.ft).
  3. Secure the accessory drive belt. Rotate the accessory drive belt tensioner counter-clockwise.
  4. Install the radiator splash shield. Refer to «Radiator Splash Shield»(/land-rover/range-rover/l322-2005-2009/remont/exterior-body-panels/#front-end-body-panels) .
  5. Connect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .

Scheme 26

Scheme 26: REMOVAL
  1. Disconnect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .
  2. Remove the accessory drive belt. See «ACCESSORY DRIVE BELT»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l) .
  3. Remove the accessory drive belt idler pulley. Remove the bolt.
  1. Install the accessory drive belt idler pulley. Tighten the bolt to 25 Nm (18 lb.ft).
  2. Install the accessory drive belt. See «ACCESSORY DRIVE BELT»(/land-rover/range-rover/l322-2005-2009/remont/accessory-drive-belts/#accessory-drive-44l) .
  3. Connect the battery ground cable. Refer to «Specifications»(/land-rover/range-rover/l322-2005-2009/remont/charging-system/#charging-system-general-information__specifications) .