Engine: Removal & Installation Land Rover Freelander L359

REMOVAL

Note. This procedure is the same as the timing chain and gears procedure.

1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
2. Remove the variable valve timing (VVT) unit. See «Timing Chain»(ref-531921-S00613693182013022000000) .

INSTALLATION

1. Install the VVT unit. See «Timing Chain»(ref-531921-S00613693182013022000000) .
2. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Note. The cylinder head and valve cover are machined as a pair, and cannot be serviced separately.

Scheme 5

Scheme 6

Scheme 7

Scheme 8

Scheme 9

Scheme 10

Scheme 11

Scheme 12

Scheme 13

Scheme 14

Scheme 15

1. Raise and support the vehicle.
2. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
3. Remove the timing component housing. See «Timing Components Housing»(ref-531921-S16863635662013022000000) .
4. Remove the crankcase vent oil separator. Refer to «Crankcase Vent Oil Separator»(ref-531971-S26179628722013022000000) .
5. Remove the engine RH mount. See «Engine Mount RH»(ref-531921-S13360276352013022000000) .
6. Remove the 6 ignition coil-on-plugs. Refer to «Ignition Coil-On-Plug»(ref-531972-S29676214472013022000000) .
7. Disconnect the engine ground cable.
8. Disconnect the RH front HO2S electrical connector.
9. Disconnect the 6 fuel injector electrical connectors.
10. Disconnect the 2 camshaft position (CMP) sensor electrical connectors.
11. Remove the 2 CMP sensors.
12. Disconnect the variable valve timing (VVT) solenoid.
13. Remove the VVT solenoid.
14. Disconnect the camshaft profile switching (CPS) solenoids.
15. Remove the CPS solenoids.
16. Release the cylinder head wiring harness.
17. Remove the 2 lifting brackets.
18. Remove the valve cover.
19. Remove and discard the 6 O-ring seals.
20. Remove the oil filler cap.
21. Remove the 2 clips.

Scheme 16

Scheme 17

Scheme 18

Scheme 19

Scheme 20

1. Install the clips.
2. Install the oil filler cap.
3. Clean the component mating faces.
4. Install new O-ring seals.
5. For sealant information, refer to the engine specification section. See «Specifications»(ref-531921-S08192111372013022000000) .
6. Apply the sealant as shown. Roller, Sealant (303-1285)
7. Position the camshafts, if required.
8. Using the sequence illustrated, tighten the valve cover to cylinder head bolts evenly and progressively a few turns at a time, until there is full contact.
9. Torque: 16 Nm.
10. Torque: 16 Nm
11. Install the lifting brackets. Torque: 48 Nm.
12. Secure the cylinder head wiring harness. Torque: 6 Nm.
13. Install the CPS solenoids. Torque: 10 Nm.
14. Connect the CPS solenoids.
15. Install the VVT solenoid. Torque: 10 Nm.
16. Connect the VVT solenoid.
17. Install the CMP sensors. Torque: 10 Nm.
18. Connect and secure the CMP sensor electrical connectors.
19. Connect the fuel injector electrical connectors.
20. Connect the ground cable. Torque: 6 Nm.
21. Install the engine mount. See «Engine Mount RH»(ref-531921-S13360276352013022000000) .
22. Install the ignition coil-on-plugs. Refer to «Ignition Coil-On-Plug»(ref-531972-S29676214472013022000000) .
23. Install the crankcase vent oil separator. Refer to «Crankcase Vent Oil Separator»(ref-531971-S26179628722013022000000) .
24. Install the timing component housing. See «Timing Components Housing»(ref-531921-S16863635662013022000000) .
25. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Scheme 21

1. Raise and support the vehicle.
2. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
3. Remove the camshaft bearing housing. See «Valve Cover»(ref-531921-S36309078212013022000000) .
4. Remove the intake camshaft.
5. Remove the exhaust camshaft.

1. Install the camshafts.
2. Check the valve clearances. See «Valve Clearance Check»(ref-531921-S29164982382013022000000) .
3. Install the camshaft bearing housing. See «Timing Components Housing»(ref-531921-S16863635662013022000000) .
4. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Note. Make sure the timing chain free length is on the tensioner run of the chain before releasing the tensioner locking device.

Scheme 22

Scheme 23

Scheme 24

Scheme 25

Scheme 26

1. Raise and support the vehicle.
2. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
3. Remove the crankshaft front oil seal. See «Engine Front Seal»(ref-531921-S41385710222013022000000) .
4. Remove the RH engine mount. See «Engine Mount RH»(ref-531921-S13360276352013022000000) .
5. Remove the timing cover. See «Timing Cover»(ref-531921-S39283831702013022000000) .
6. Position and lock the crankshaft. Locking Tool, Crankshaft (303-1219)
7. To depress the chain tensioner piston and lock it in position with a 2mm, or less, diameter pin. Apply an even pressure in a counter clockwise direction. Lift the piston ratchet clip. Install a pin with 2mm, or less, diameter.
8. Remove the timing chain tensioner.
9. Remove and discard the camshaft bore plugs.
10. Install the camshaft alignment special tool. Locking Tool, Camshaft (303-1223)
11. Using the special tool, lock the camshaft drive sprockets. Locking Tool, Camshaft Tool (303-1225) Locking Tool, Camshaft Tool (303-1226)
12. Remove and discard the 2 camshaft sprockets bolts
13. Remove the sprockets and the chain.

1. Install the chain and the sprockets.
2. Install the sprocket retaining Torx bolts to the camshafts.
3. Install the timing chain tensioner. Torque: 10 Nm.
4. Release the chain tensioner
5. Using the special tool, lock the camshaft drive sprockets. Locking Tool, Camshaft Tool (303-1225) Locking Tool, Camshaft Tool (303-1226)
6. Tighten the exhaust camshaft drive sprocket.7590
7. Tighten the inlet camshaft drive sprocket. Torque: 110
8. Remove the camshaft alignment special tool.
9. Install new camshaft bore plugs.
10. Remove the crankshaft locking tool.
11. Install the crankshaft front oil seal. See «Engine Front Seal»(ref-531921-S41385710222013022000000) .
12. Install the timing cover. See «Timing Cover»(ref-531921-S39283831702013022000000) .
13. Install the RH engine mount. See «Engine Mount RH»(ref-531921-S13360276352013022000000) .
14. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Scheme 27

Scheme 28

Scheme 29

1. Raise and support the vehicle.
2. Remove the engine cover. Refer to «Engine Cover»(ref-531951-S06303498242013022000000) .
3. Remove the catalytic converters. Refer to «Catalytic Converter»(ref-531952-S29342089042013022000000) .
4. Remove the RH fender splash shield. Refer to «Fender Splash Shield»(ref-531949-S41580933832013022000000) .
5. Disconnect the heated oxygen sensors (HO2S) electrical connectors.
6. Remove the 2 HO2S. Wrench, H02S (310-121)
7. Remove the exhaust manifold heat shield.
8. Remove the 2 exhaust manifolds.
9. Remove and discard the 2 gaskets.

Scheme 30

1. Install new gaskets.
2. Evenly and progressively, tighten the bolts in the sequence shown. Torque: 24 Nm.
3. Install the exhaust manifold heat shield. Torque: 10 Nm.
4. Install the HO2S. Wrench, H02S (310-121) Torque: 45 Nm.
5. Connect the HO2S electrical connectors.
6. Install the fender splash shield. Refer to «Fender Splash Shield»(ref-531949-S41580933832013022000000) .
7. Remove the catalytic converters. Refer to «Catalytic Converter»(ref-531952-S29342089042013022000000) .
8. Install the engine cover. Refer to «Engine Cover»(ref-531951-S06303498242013022000000) .

Scheme 31

Scheme 32

Scheme 33

Scheme 34

Scheme 35

Scheme 36

Scheme 37

Scheme 38

Scheme 39

1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
2. Raise and support the vehicle.
3. Remove the fuel rail. Refer to «Fuel Rail»(ref-531973-S32012270592013022000000) .
4. Remove the generator. Refer to «Generator - 3.2L»(ref-531974-S37249120032013022000000) .
5. Remove both exhaust manifolds. See «Exhaust Manifold»(ref-531921-S07572783822013022000000) .
6. Remove the camshafts. See «Camshafts»(ref-531921-S31010056482013022000000) .
7. Release the fuel pipe.
8. Release the engine wiring harness clips.
9. Remove the spark plugs.
10. Remove the 12 two-stage hydraulic lash adjusters.
11. Remove the 12 tappets.
12. See figure.
13. Remove and discard the 14 cylinder head bolts.
14. Remove the cylinder head.
15. Remove and discard the cylinder head gasket.
16. Remove the dowels. Check that the cylinder block water jacket restrictors are installed.

Scheme 40

Scheme 41

1. Install the dowels.
2. Clean and inspect the cylinder head and cylinder block.
3. Check cylinder head face for distortion, across the center and from corner to corner. See «Specifications»(ref-531921-S08192111372013022000000) .
4. Install a new cylinder head gasket.
5. Install the cylinder head.
6. CAUTION: Make sure that new cylinder head bolts are installed. CAUTION: Take extra care not to damage the mating faces. NOTE: The cylinder head tightening process is carried out once to 45 Nm, then the bolts are loosened and the final torque and angle applied. NOTE: The cylinder head tightening process is carried out once to 45 Nm, then the bolts are loosened and the final torque and angle applied. Tighten the cylinder head bolts in the sequence shown. Torque: 45 Check the cylinder head bolt torque in the sequence shown. Torque: 45 Tighten the cylinder head bolts in the sequence shown. Torque: 90 Tighten the cylinder head bolts in the sequence shown. Torque: 180
7. Install the tappets.
8. Install the lash adjusters.
9. Install the engine wiring harness clips. Torque: 6
10. Install the spark plugs. Torque: 28
11. Secure the fuel line. Torque: 10
12. Install the camshafts. See «Camshafts»(ref-531921-S31010056482013022000000) .
13. Install the generator. Refer to «Generator - 3.2L»(ref-531974-S37249120032013022000000) .
14. Install the fuel rail. Refer to «Fuel Rail»(ref-531973-S32012270592013022000000) .
15. Install both exhaust manifolds. See «Exhaust Manifold»(ref-531921-S07572783822013022000000) .
16. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Scheme 42

Scheme 43

Scheme 44

Scheme 45

Scheme 46

Scheme 47

1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
2. Raise and support the vehicle.
3. Remove the starter motor. Refer to «Starter Motor - Petrol»(ref-531946-S29162102832013022000000) .
4. Remove the lubricant drain plug.
5. Disconnect the oil level sensor electrical connector.
6. Release the coolant rail.
7. Remove the dipstick tube.
8. Remove the intake manifold lower bolts.
9. Remove the 2 sump to gearbox bolts.
10. Remove the 3 oil pan bolts.
11. Remove the 31 oil pan bolts
12. Remove the oil pan gasket.
13. Remove the oil level sensor.

Scheme 48

1. Install the oil level sensor. Torque: 8 Nm.
2. For sealant information, refer to the engine specification section. See «Specifications»(ref-531921-S08192111372013022000000) .
3. Apply a bead of sealant, 2.5 mm diameter, to the area indicated.
4. Install the oil pan. Torque: - 17 Nm. Torque: - 45 Nm.
5. Secure the coolant rail. Torque: 10 Nm.
6. Install the intake manifold. Torque: 10 Nm.
7. Install the lubricant drain plug. Torque: 38 Nm.
8. Fill the engine with oil.
9. Install the starter motor. Refer to «Starter Motor - Petrol»(ref-531946-S29162102832013022000000) .
10. Check and top-up the engine oil.
11. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
12. Install the dipstick tube. Torque: 10 Nm.

Note. Always fit a new oil pump, as the pump gear is sprayed with a 'spacecoat' that allows accurate setting of the backlash..

Scheme 49

Scheme 50

1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
2. Raise and support the vehicle.
3. Remove the oil pan. See «Oil Pan»(ref-531921-S09833064352013022000000) .
4. Remove the oil strainer pick-up assembly.
5. Remove the oil pressure pipe.
6. Remove the oil pump pivot pin. Remover, Oil Pump Pin (303-1280)
7. Remove the oil pump.

Scheme 51

1. The oil pump drive has a coating in one place to set the gear clearance. Plastic pin is used to position the gear for installation. Do Not remove this pin until the oil pump is correctly installed.
2. Install the pin. Apply light pressure to the pump body. Torque: 17 Nm. Torque: 10 Nm. CAUTION: "Make sure that a new component is installed. "
3. Remove the oil pump locking pin.
4. Install the oil pressure pipe. Torque: 17 Nm.
5. Install the oil strainer pick-up assembly. Torque: 17 Nm.
6. Install the oil pan. See «Oil Pan»(ref-531921-S09833064352013022000000) .
7. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Scheme 52

Scheme 53

Scheme 54

Scheme 55

1. Raise and support the vehicle.
2. Drain the cooling system. Refer to «Cooling System Draining, Filling and Bleeding»(ref-531918-S31491615612013022000000) .
3. Remove the intake manifold assembly. See «Intake Manifold»(ref-531921-S34523514272013022000000) .
4. Remove the dipstick tube.
5. Loosen the element cover 4 complete turns to allow engine oil to drain from the filter cover.
6. Remove the oil filter assembly.
7. Remove and discard the gasket.
8. Remove the coolant hose.
9. Remove the hose and discard the seals.
10. Remove the oil cooler.
11. Remove and discard the 2 gaskets.

1. Install new gaskets.
2. Install the engine oil cooler. Torque: 10
3. Install the hose. Torque: 10 Nm.
4. Install and tighten the engine oil filter. Torque: 5 Nm.
5. Install the coolant hose.
6. Install the new gasket.
7. Install the dipstick tube. Torque: 10 Nm.
8. Install the intake manifold assembly. See «Intake Manifold»(ref-531921-S34523514272013022000000) .
9. Fill and bleed the cooling system. Refer to «Cooling System Draining, Filling and Bleeding»(ref-531918-S31491615612013022000000) .
10. Check and top-up the engine oil if required.

Scheme 56

Scheme 57

1. Release the PAS fluid reservoir from the bracket and tie aside.
2. Loosen the element cover 4 complete turns to allow engine oil to drain from the filter cover.
3. See figure.

1. Install the oil filter element.
2. Install the engine oil filter. Torque: 25
3. Secure the reservoir.
4. Check and top-up the engine oil.

Note. Removal steps in this procedure may contain installation details.

Scheme 58

Scheme 59

1. Torque: 10 Nm.
2. Torque: 110 Nm.

1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

All vehicles

1. Raise and support the vehicle.
2. Remove the engine undershield. Refer to «Engine Undershield»(ref-531949-S17696129762013022000000) .
3. Remove the lower support insulator. Torque: 110 Nm.

Vehicles with petrol engine

Scheme 60

1. Remove the heat shield. Torque: 10 Nm.

All vehicles

Scheme 61

1. Remove the engine mount link brackets. Torque: 110 Nm.

1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 62

Scheme 63

1. Raise and support the vehicle.
2. Remove the engine undershield. Refer to «Engine Undershield»(ref-531949-S17696129762013022000000) .
3. Support the transmission.
4. Remove the air cleaner assembly. Refer to «Air Cleaner»(ref-531922-S17101109672013022000000) .
5. Remove the battery tray. Refer to «Battery Tray»(ref-531940-S37654936752013022000000) .
6. Remove the bracket. M12 Torque: - 80 Nm. M8 Torque: - 25 Nm.
7. Remove the engine mount LH. Torque: 175 Nm.

1. To install, reverse the removal procedure.

Special Tool(s)

303-1254 Support, Engine

Scheme 64

Note. Removal steps in this procedure may contain installation details.

Scheme 65

Scheme 66

1. Raise and support the vehicle.
2. Remove the engine undershield. Refer to «Engine Undershield»(ref-531949-S17696129762013022000000) .
3. Remove the RH front wheel and tire. Refer to «Wheel and Tire»(ref-531913-S23644066902013022000000) .
4. Remove the fender splash shield extension panel.
5. Support the engine. Support, Engine (303-1254)
6. Remove the engine cover. Refer to «Engine Cover - 3.2L»(ref-531951-S06303498242013022000000) .
7. Remove the stabilizer bar. See «Engine Upper Support Insulator»(ref-531921-S10866649592013022000000) .
8. Torque: M10: - 45 Nm. M12: - 80 Nm.
9. Torque: 80 Nm.

1. To install, reverse the removal procedure.

Note. Take extra care when aligning and refitting the timing housing, as the seals can easily be damaged.

Scheme 67

Scheme 68

Scheme 69

Scheme 70

Scheme 71

Scheme 72

Scheme 73

Scheme 74

Scheme 75

1. Raise and support the vehicle.
2. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
3. Remove the timing chain and sprockets. See «Timing Chain»(ref-531921-S00613693182013022000000) .
4. Disconnect the front LH HO2S and release the clip.
5. Remove the power steering pump support bracket
6. Release the power steering pump.
7. See Figure CAUTION: Discard the seal.
8. Release the power steering gear line.
9. Release the coolant rail.
10. Disconnect the coolant rail hose from the coolant pump housing. CAUTION: The O-ring seal is to be reused unless damaged.
11. See figure.
12. See figure. CAUTION: Discard the seal. NOTE: Discard the gasket.
13. Remove the 2 timing chain slippers.
14. Remove the timing chain tensioner slipper.

Scheme 76

1. Install the timing chain slippers.
2. Install the timing chain tensioner slipper.
3. Install 2 guide pins to aid installation. Guide Pins (303-1232)
4. Install the gasket and new seals.
5. Install the timing component housing.
6. Remove the guide pins. Guide Pins (303-1232)
7. Install the timing component housing. Torque: 16 Nm. Check the timing component housing alignment. Correct alignment is when the adjusters are in contact with the cylinder block gear housing. Set adjusters if required, there should be no requirement of adjustment if the housing has not been replaced. Torque: 1 Nm.
8. Connect the coolant rail. Torque: 17 Nm.
9. Install the coolant rail. Torque: 17 Nm.
10. Install the power steering line. Torque: 17 Nm.
11. Install the coolant pump. Torque: 17 Nm.
12. Install the power steering pump. Torque: 25 Nm.
13. Connect and secure the HO2S electrical connectors.
14. Install the power steering pump support bracket. Torque: 25 Nm.
15. Install the timing chain and sprockets. See «Timing Chain»(ref-531921-S00613693182013022000000) .
16. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Scheme 77

1. Raise and support the vehicle.
2. Remove the front wheel. Refer to «Wheel and Tire»(ref-531913-S23644066902013022000000) .
3. Remove the fender splash shield extension panel.
4. Remove the crankshaft front oil seal.

1. Install the crankshaft front oil seal.
2. Install the fender splash shield extension panel.
3. Install the front wheel. Refer to «Wheel and Tire»(ref-531913-S23644066902013022000000) .
4. Check and top-up the engine oil.

1. Remove the cover and disconnect the battery ground cable. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
2. Raise and support the vehicle.
3. Remove the transmission and converter. Refer to «Transmission - 3.2L»(ref-531923) .
4. Remove the flexplate.

Scheme 78

1. Install the flexplate and tighten the bolts as illustrated. Torque: Stage 1: 45 Nm Stage 2: 50°
2. Install the transmission and converter. Refer to «Transmission - 3.2L»(ref-531923) .
3. Connect the battery ground cable and install the cover. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Note. Removal steps in this procedure may contain installation details.

Note. Some variation in the illustrations may occur, but the essential information is always correct.

Scheme 79

Scheme 80

Scheme 81

Scheme 82

Scheme 83

Scheme 84

Scheme 85

Scheme 86

Scheme 87

Scheme 88

Scheme 89

Scheme 90

Scheme 91

Scheme 92

Scheme 93

Scheme 94

Scheme 95

Scheme 96

Scheme 97

1. Raise and support the vehicle.
2. Torque: 38 Nm. Remove and discard the sealing washer. WARNING: Avoid skin contact with the specified material. CAUTION: Hot fluid. CAUTION: Be prepared to collect escaping fluids.
3. Refer to: «Removal»(ref-531921-S09120188352013041200000)
4. See figure.
5. Torx Socket, Accessory Drive Pulley (303-1284) Aligner, Timing Cover (303-1278) Torque: 60 Nm.
6. Torque: 65 Nm.
7. Torque: 65 Nm.
8. If the locking pin on the special tool is disengaged, the crankshaft can be rotated. Locking Tool, Crankshaft (303-1219) NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
9. Torque: 10 Nm.
10. Torque: 47 Nm.
11. Torque: 10 Nm.
12. Torque: 47 Nm.
13. Mount the engine to an engine stand.
14. Torque: 10 Nm.
15. Torque: 10 Nm.
16. Torque: 48 Nm.
17. See figure.
18. Torque: 10 Nm.
19. Torque: 10 Nm.
20. See figure. NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
21. Torque: M7: 17 Nm M10: 45 Nm
22. Torque: 17 Nm.
23. Torque: 17 Nm.
24. Torque: 17 Nm.
25. Remove the oil pump pivot pin. Remover, Oil Pump Pin (303-1280)
26. See figure.
27. See figure.
28. See figure.

Scheme 98

Scheme 99

Scheme 100

Scheme 101

Scheme 102

Scheme 103

1. See figure.
2. Apply a 2.5mm bead of sealant STC50550 (Loctite 5900) to the areas shown. CAUTION: Make sure that the mating faces are clean and free of foreign material.
3. Torque: Stage 1: 5 Nm Stage 2: 30 Nm
4. Torque: Stage 1: 5 Nm Stage 2: 25 Nm
5. Torque: 105°
6. Torque: 25 Nm.
7. Torque: 10 Nm.
8. Torque: 10 Nm.
9. Install the pin. Apply light pressure to the pump body. Torque: 17 Nm.
10. Apply light pressure to the pump body. Torque: 10 Nm. Measure the backlash See «Specifications»(ref-531921-S08192111372013022000000) . If necessary, repeat the above procedure.
11. Apply a 2.5mm bead of sealant STC50550 (Loctite 5900) to the areas shown. CAUTION: Make sure that the mating faces are clean and free of foreign material.
12. Fill the engine with the recommended oil to the correct level. See «Specifications»(ref-531921-S08192111372013022000000) . CAUTION: Make sure that new sealing washers are installed.

Note. Removal steps in this procedure may contain installation details.

Scheme 104

Scheme 105

1. Refer to «Specifications»(ref-531959-S27829531522013022000000) .
2. Raise and support the vehicle.
3. Refer to «Rear End Accessory Drive (READ)»(ref-531919-S05213871612013022000000) .
4. Install a suitable screw into the locking pin. Install with the special tool. Rear End Accessory Drive (READ) Idler Shaft Assembly Extractor (303-1488) Tighten the nut to remove the READ idler shaft assembly and the locking pin.
5. See figure. CAUTION: Inspect the locking pin for damage. If the locking pin is broken in the engine block, the engine block must be replaced. Failure to follow this instruction may result in damage to the vehicle.

Scheme 106

Scheme 107

Scheme 108

1. Apply a 2.5mm bead of sealant STC50550 (Loctite 5900) to the areas shown.
2. Install the sealing washer to the READ idler shaft assembly. Using a suitable tool, deform the sealing washer to secure it to the READ idler assembly.
3. Mandrel (303-1486)
4. Refer to «Rear End Accessory Drive (READ)»(ref-531919-S05213871612013022000000) .
5. Lower the vehicle.
6. Refer to «Specifications»(ref-531959-S27829531522013022000000) .

Special Tool(s)

205-857 Remover, Halfshaft

Scheme 109

Scheme 110

Scheme 111

Scheme 112

Scheme 113

Scheme 114

Scheme 115

Scheme 116

Scheme 117

Scheme 118

Scheme 119

Scheme 120

Scheme 121

Scheme 122

Scheme 123

Scheme 124

Scheme 125

Scheme 126

Scheme 127

Scheme 128

Scheme 129

Scheme 130

Scheme 131

Scheme 132

Scheme 133

Scheme 134

Scheme 135

1. Raise and support the vehicle.
2. Remove the cover and disconnect the battery ground cable. Refer to: «Specifications»(ref-531959-S27829531522013022000000) .
3. Remove the engine cover. Refer to: «Engine Cover - 3.2L»(ref-531951-S06303498242013022000000) .
4. Remove the plenum box access panel. Refer to: «Plenum Chamber»(ref-531912-S40693108652013022000000) .
5. Remove the battery tray. Refer to: «Battery Tray»(ref-531940-S37654936752013022000000) .
6. Remove the air cleaner assembly. Refer to: «Air Cleaner»(ref-531922-S17101109672013022000000) .
7. Drain the coolant. Refer to: «Cooling System Draining, Filling and Bleeding»(ref-531918-S31491615612013022000000) .
8. Remove the starter motor. Refer to: «Starter Motor - Petrol»(ref-531946-S29162102832013022000000) .
9. Remove the catalytic converters. Refer to: «Catalytic Converter»(ref-531952-S29342089042013022000000) .
10. Remove the lower engine stabilizer bar. Refer to: «Engine Lower Support Insulator»(ref-531921-S02708867622013022000000) .
11. Remove the front subframe assembly. Refer to: «Front Subframe»(ref-531948-S21760100432013022000000) .
12. Siphon the fluid from the power steering reservoir.
13. Disconnect the engine control module (ECM).
14. Disconnect the brake booster vacuum hose.
15. Remove the A/C compressor, upper support bracket.
16. Remove the A/C compressor, lower support bracket.
17. Using suitable tools, release the accessory drive belt tension.
18. Release the A/C and PAS lines from the clip.
19. Release the A/C compressor and tie aside.
20. Disconnect the power steering fluid line.
21. Release the selector lever cable.
22. Release the LH and RH halfshafts. Special Tool(s): 205-857
23. Remove the LH halfshaft.
24. Remove the RH halfshaft.
25. Tie the suspension arms aside for access.
26. Disconnect the cooling fan control electrical connector.
27. Remove the top hose.
28. Disconnect the bottom hose.
29. Release the transmission fluid cooler.
30. Disconnect the starter motor electrical connections.
31. Disconnect the fuel line.
32. Release the RH ground cable.
33. Disconnect the engine wiring harness.
34. LH side: Release 4 engine compartment ground cables.
35. Release the clip and disconnect the purge line.
36. Remove the coolant expansion tank.
37. Release the driveshaft from the transmission drive flange.
38. Disconnect 2 heater hoses from the bulkhead.
39. Support the engine. General Equipment: Powertrain Jack
40. Remove the LH engine mount bracket.
41. Remove the LH engine mount.
42. RH side: Release the engine mount.
43. With assistance, carefully remove the engine and transmission.

1. With assistance, carefully install the engine and transmission. General Equipment: Powertrain Jack
2. RH side: Install the engine mount. Torque: 80 Nm
3. Install the LH engine mount. Torque: 175 Nm
4. Install the bracket. Torque: M12 80 Nm M8 25 Nm
5. Remove the engine support.
6. Connect the bulkhead heater hoses.
7. Install the driveshaft. Torque: 40 Nm
8. Install the coolant expansion tank. Torque: 10 Nm
9. Connect the purge line.
10. Connect the engine compartment ground cables. Torque: M8 25 Nm M6 10 Nm
11. Secure the engine wiring harness. Torque: 10 Nm
12. Install the RH ground cable. Torque: 10 Nm
13. Connect the fuel line.
14. Install the transmission fluid cooler.
15. Connect the coolant top hose.
16. Connect the coolant bottom hose.
17. Connect the cooling fan electrical connector.
18. Install the RH halfshaft support. Torque: 25 Nm
19. Install the LH halfshaft.
20. With assistance, install the halfshaft to the hub.
21. Install the halfshafts. Torque: Stage 1: 45 Nm Stage 2: 60°
22. Connect the selector cable to the transmission.
23. Connect the low pressure line to the power steering pump.
24. Secure the A/C and power steering lines.
25. Install the A/C compressor. Torque: 25 Nm
26. Install the A/C compressor, upper support bracket. Torque: M10 45 Nm M8 25 Nm M6 10 Nm
27. Install the A/C compressor, lower support bracket. Torque: 25 Nm
28. Connect the brake booster vacuum hose.
29. Connect the ECM electrical connectors.
30. Install the starter motor. Refer to: «Starter Motor - Petrol»(ref-531946-S29162102832013022000000) .
31. Remove the front subframe assembly. Refer to: «Front Subframe»(ref-531948-S21760100432013022000000) .
32. Install the lower engine stabilizer bar. Refer to: «Engine Lower Support Insulator»(ref-531921-S02708867622013022000000) .
33. Remove the catalytic converters. Refer to: «Catalytic Converter»(ref-531952-S29342089042013022000000) .
34. Refill and bleed the cooling system. Refer to: «Cooling System Draining, Filling and Bleeding»(ref-531918-S31491615612013022000000) .
35. Install the air cleaner assembly. Refer to: «Air Cleaner»(ref-531922-S17101109672013022000000) .
36. Remove the battery tray. Refer to: «Battery Tray»(ref-531940-S37654936752013022000000) .
37. Remove the plenum box access panel. Refer to: «Plenum Chamber»(ref-531912-S40693108652013022000000) .
38. Remove the engine cover. Refer to: «Engine Cover - 3.2L»(ref-531951-S06303498242013022000000) .
39. Connect the battery ground cable and install the cover. Refer to: «Specifications»(ref-531959-S27829531522013022000000) .
40. Refill and bleed the power steering. Refer to: «Power Steering System Filling and Bleeding»(ref-533397-S18962961872013022700000) .
41. Carry out the final halfshaft and suspension tightening with the vehicle on its wheels.