REMOVAL
Note. Removal steps in this procedure may contain installation details.
Scheme 1
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Scheme 3
- Raise and support the vehicle.
- Remove the intake manifold assembly. Refer to «INTAKE MANIFOLD»(ref-531921-S34523514272013022000000) .
- Drain the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-531918-S31491615612013022000000) .
- Torque: 10 Nm
- Remove the thermostat.
- Remove and discard the gasket.
- Remove the ECT sensor.
INSTALLATION
- To install, reverse the removal procedure.
- If required, carry out a long drive cycle. Refer to «POWERTRAIN CONTROL MODULE (PCM) LONG DRIVE CYCLE SELF-TEST»(ref-531942-S33376475422013022000000) .
Scheme 4
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Scheme 7
Scheme 8
- Remove the cover and disconnect the battery ground cable. Refer to «SPECIFICATIONS»(ref-531959-S27829531522013022000000) .
- Remove the engine cover. Refer to «ENGINE COVER - 3.2L»(ref-531951-S06303498242013022000000) .
- Remove the battery tray. Refer to «BATTERY TRAY»(ref-531940-S37654936752013022000000) .
- Remove the air cleaner assembly. Refer to «AIR CLEANER»(ref-531922-S17101109672013022000000) .
- Drain the coolant. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-531918-S31491615612013022000000) .
- Remove the A/C compressor, lower support bracket.
- Using suitable tools, release the accessory drive belt tension.
- Remove the power steering pump support bracket
- Release the power steering pump.
- Remove the coolant pump.
- Install the coolant pump. Torque: 17 Nm
- Install the power steering pump. Torque: 25 Nm
- Install the power steering pump support bracket. Torque: 25 Nm
- Install the accessory drive belt.
- Install the A/C compressor, lower support bracket. Torque: 25 Nm
- Install the air cleaner assembly. Refer to «AIR CLEANER»(ref-531922-S17101109672013022000000) .
- Install the battery tray. Refer to «BATTERY TRAY»(ref-531940-S37654936752013022000000) .
- Install the engine cover. Refer to «ENGINE COVER - 3.2L»(ref-531951-S06303498242013022000000) .
- Connect the battery ground cable and install the cover. Refer to «SPECIFICATIONS»(ref-531959-S27829531522013022000000) .
- Fill and bleed the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-531918-S31491615612013022000000) .
Scheme 9
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Scheme 11
Scheme 12
Scheme 13
- Raise and support the vehicle.
- Remove the bumper armature. Refer to «FRONT BUMPER»(ref-531966) .
- Drain the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-531918-S31491615612013022000000) .
- Release power steering cooler and secure aside.
- Release the A/C condenser and position aside.
- Release the automatic transmission fluid cooler and tie aside.
- See figure CAUTION: Protect the radiator during this operation.
- See figure NOTE: Do not disassemble further if the component is removed for access only.
- Install the rubber mounts.
- Install the cooling fan assembly.
- Carefully install the radiator.
- Install the A/C condenser, and tighten the bolt. Torque: 10 Nm
- Install the mountings and tighten the bolts. Torque: 6 Nm
- Connect and secure the electrical connector.
- Install the automatic transmission fluid cooler.
- Connect the coolant top hose.
- Connect the coolant lower hose.
- Install the PAS cooler and tighten the bolts. Torque: 10 Nm
- Install the air deflector.
- Fill and bleed the cooling system. See «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-531918-S31491615612013022000000) .
- Install the bumper. Refer to «FRONT BUMPER»(ref-531966) .
Scheme 14
Scheme 15
Scheme 16
- Raise and support the vehicle.
- Disconnect the battery ground cable. Refer to «SPECIFICATIONS»(ref-531959-S27829531522013022000000) .
- Remove the intake manifold. Refer to «INTAKE MANIFOLD»(ref-531921-S34523514272013022000000) .
- Release the A/C and power steering pipes.
- Remove the A/C line support bracket.
- Remove the A/C compressor, lower support bracket.
- Remove the A/C compressor, upper support bracket.
- Using suitable tools, release the accessory drive belt tension.
- Release the A/C compressor and position aside.
- Disconnect the cooling fan control electrical connector.
- Release the cooling fan wiring harness.
- Remove the cooling fan assembly.
- Install the cooling fan assembly.
- Install the A/C compressor. Torque: 25 Nm
- Install the A/C compressor, upper support bracket. Torques: M10: 45 Nm M8: 25 Nm M6: 10 Nm
- Install the accessory drive belt.
- Install the A/C compressor, lower support bracket. Torque: 25 Nm
- Install the A/C line support bracket. Torque: 10 Nm
- Secure the A/C pipes.
- Secure the cooling fan harness.
- Connect the cooling fan electrical connector.
- Install the intake manifold. Refer to «INTAKE MANIFOLD»(ref-531921-S34523514272013022000000) .
- Connect the battery ground cable. Refer to «SPECIFICATIONS»(ref-531959-S27829531522013022000000) .
Note. Petrol illustration shown, diesel similar.
- Remove the cover and disconnect the battery ground cable. Refer to «SPECIFICATIONS»(ref-531959-S27829531522013022000000) .
- Remove the cooling fan module. Torque: 6 Nm
- To install, reverse the removal procedure.
| WARNING | When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth. |
Scheme 17
Scheme 18
- Torque: 10 Nm
- Clamp the relevant hose, to minimize coolant loss. CAUTION: Be prepared to collect escaping coolant.
- See figure NOTE: Do not disassemble further if the component is removed for access only.
- To install, reverse the removal procedure.
- Top-up the coolant.
Note. Removal steps in this procedure may contain installation details.
Scheme 19
- Torque: 10 Nm
- To install, reverse the removal procedure.