- Clean camshaft bearings in block.
- Clean camshaft.
- Wipe camshaft bearing faces and lobes.
- Clean thrust plate and mating face.
- Lubricate camshaft bearings with clean engine oil.
- Fit camshaft, take care not to damage camshaft bearings.
- Lubricate thrust plate and mating face with clean engine oil.
- Position thrust plate, fit and tighten bolts to 22 N.m (17 ft. lbs).
- Fit timing chain and gears. See «TIMING CHAIN & GEARS»(ref-158799-S34290712122005013100000) .
- Immerse tappets in engine oil. Before fitting, pump the inner sleeve of tappet several times using a push rod to prime the tappets.
- Clean tappet bores.
- Lubricate tappets and tappet bores with clean engine oil.
- Fit tappets.
- Clean push rods.
- Lubricate tappet end of push rods with clean engine oil.
- Fit push rods.
- Clean bases of rocker pillars and mating faces.
- Clean contact surfaces on rockers and valves.
- Lubricate contact surfaces on rockers and valves with clean engine oil.
- Fit rocker shafts and engage push rods. Ensure rockers shafts are fitted to the correct cylinder head.
- Fit and progressively tighten rocker shaft bolts to 40 N.m (30 ft. lbs).
- Fit inlet manifold gasket. See «GASKET - INLET MANIFOLD»(ref-158799-S11640340422005013100000) .
Contents
Wiring diagrams Section: Mechanical- General
- Cylinder Heads
- Cylinder Block & Camshaft
- Crankshaft & Main Bearings
- Timing Cover
- Oil Sump
- Pistons & Connecting Rods
- Lubrication
- Oil Pressure Switch
- Hydraulic Tappets
- Crankcase Ventilation
- Adjust
- Reassembly
- Torque Specifications
- A/c Compressor
- Abbreviations
- Accessories Control Systems
- Accessory Drive Belts
- Airbag
- Anti-Lock/traction Control
- Automatic HVAC System
- Automatic Trans
- Axle Shafts
- Basic Trouble Shooting
- Body Electrical
- Body, Cab Control Systems
- Brakes
- Charging System
- Check Lists
- Collision/avoidance
- Computer Relearn
- Cooling Fan
- Cruise Control Systems
- Diagnostic Connector Locations
- Differentials & Drive Axles
- Door Locks & Anti-Theft Systems
- Drive Cycles
- Driveline/axles
- Driveshaft & Universal Joints
- DTC Index
- Electrical
- Electrical Component Locations
- Electronic Suspension
- Emission Applications
- Engine
- Engine Performance
- Entertainment Systems
- Exterior Body Panels
- Exterior Lights
- Exterior/interior Trim
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- General Servicing - All Makes
- Heated Glass/defoggers
- Heater
- Horns
- Identification
- Interior/illumination Lights
- Manual & Power Steering
- MAP Guidelines
- Mechanical
- Memory Modules
- Metric Conversions
- Mirrors
- Mode 6
- Navigation System
- Oem General Information
- Procedures
- Reset Procedures
- Restraints
- Seats
- Specifications
- Starter
- Steering
- Sun Roof/t-Top/convertible Top
- Suspension Front
- Suspension Rear
- Testing & Diagnostics
- Traction Control Disable
- Transfer Case
- Transmission
- Warning System
- Wheel Alignment
- Windows
- Wiper/washer Systems
- Wiring System (data Link Connectors, Pwr Dist., Grnd Dist.)