Contents Section: Mechanical All sections

Engine Block - 2.7L: Overview Kia Sportage II рестайлинг

Mechanical 10 illustrations ~334 words

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Scheme 310: COMPONENT

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Scheme 312

Scheme 312: DISASSEMBLY

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  1. A/T: remove drive plate.
  2. Install engine to engine stand for disassembly (A).
  3. Remove timing belt. (See «REMOVAL»(ref-355473-S07297151232010012500000) ).
  4. Remove cylinder head. (See «CYLINDER HEAD ASSEMBLY - 2.7L»(ref-355488) )
  5. Remove oil level gauge assembly.
  6. Remove the alternator. (See «ALTERNATOR»(ref-355470-S12129650632010012500000) ).
  7. Remove the air compressor. (See «HEATING, VENTILATION & AIR CONDITIONING»(ref-355471) )
  8. Remove the power steering pump bracket (A).
  9. Remove water pump. (See «COOLING SYSTEM»(ref-355477) )
  10. Remove knock sensors (A).
  11. Remove the lower oil pan (A).
  12. Remove oil screen. Remove the 2bolts (B), oil screen (A) and gasket.
  13. Remove the upper oil pan (A).
  14. Check the connecting rod end play. (See «INSPECTION»(ref-355492-S33932260582010012500000) )
  15. Remove the connecting rod caps and check oil clearance. (See «INSPECTION»(ref-355492-S33932260582010012500000) )
  16. Remove piston and connecting rod assemblies. Using a ridge reamer, remove all the carbon from the top of the cylinder. Push the piston, connecting rod assembly and upper bearing through the top of the cylinder block. NOTE: Keep the bearings, connecting rod and cap together. Arrange the piston and connecting rod assemblies in the correct order.
  17. Remove front case. (See «LUBRICATION SYSTEM - 2.7L»(ref-355493) )
  18. Remove oil seal case. Remove the 3 bolts (B) and oil seal case (A).
  19. Check the crankshaft end play. (See «CRANKSHAFT»(ref-355492-S16728172252010012500000) )
  20. Remove crankshaft bearing cap and check oil clearance. (See «CONNECTING ROD AND CRANKSHAFT»(ref-355492-S37192140872010012500000) )
  21. Lift the crankshaft (A) out of the engine, being careful not to damage journals. NOTE: Arrange the main bearings and trust washers in the correct order.
  22. Check fit between piston and piston pin. Try to move the piston back and forth on the piston pin. If any movement is felt, replace the piston and pin as a set.
  23. Remove piston rings. Using a piston ring expender, remove the 2 compression rings. Remove the 2side rails and oil ring by hand. NOTE: Arrange the piston rings in the correct order only.
  24. Disconnect connecting rod from piston.