Starting System - 1.8L: Removal & Installation Kia Spectra II

Removal

1. Disconnect negative battery terminal.
2. Remove two upper intake manifold support bracket bolts.
3. Disconnect "S" terminal connector.
4. Disconnect "B" terminal connector.
5. Remove two upper starter bolts. see scheme 1
6. Raise vehicle and support with safety stands.
7. Remove the exhaust pipe. (Scheme 36)
8. Remove lower intake manifold support bracket bolt.
9. Remove intake manifold support bracket.
10. Remove lower starter bolt. (Scheme 37)
11. Remove starter.

Scheme 36

Scheme 37

Installation

1. Place starter in engine.
2. Insert lower starter bolt and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-175138-S03954560182005041500000). (Scheme 37)
3. Connect "B" terminal connector and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-175138-S03954560182005041500000).
4. Connect "S" terminal connector. (Scheme 38)
5. Position intake manifold support bracket.
6. Insert three intake manifold support bracket bolts and tighten lower intake manifold support bracket bolt to specification. See «TORQUE SPECIFICATIONS»(ref-175138-S03954560182005041500000).
7. Position exhaust pipe and tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-175138-S03954560182005041500000). (Scheme 36)
8. Lower vehicle.
9. Tighten two upper intake manifold support bracket bolts to specification. See «TORQUE SPECIFICATIONS»(ref-175138-S03954560182005041500000).
10. Install two starter bolts and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-175138-S03954560182005041500000). see scheme 1
11. Connect negative battery terminal.

Scheme 38

Scheme 39