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Engine and Transaxle Assembly

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General Information (Engine Mechanical System): Specifications Kia Sedona II facelift

Mechanical

SPECIFICATION

Description			Specifications	Limit
General
Type			V-type, DOHC
Number of cylinders			6
Bore			96mm (3.7795in)
Stroke			87.0mm (3.4252in)
Total displacement			3.778cc (230.55cu.in.)
Compression ratio			10.4
Firing order			1-2-3-4-5-6
Valve timing
Intake	Opens (ATDC)		10°
Intake	Closes (ABDC)		62°
Exhaust	Opens (BBDC)		42°
Exhaust	Closes (ATDC)		6°
Cylinder head
Flatness of gasket surface			Less than 0.05mm (0.0019in.) [Less than 0.02mm (0.0008in.)/150x150]
Flatness of manifold mounting	Intake		Less than 0.1mm (0.0039in.) [Less than 0.03mm (0.001in)/110x110]
Flatness of manifold mounting	Exhaust		Less than 0.1mm (0.0039in.) [Less than 0.03mm (0.001in)/110x110]
Camshaft
Cam height	LH Camshaft	Intake	46.8mm (1.8425in.)
	LH Camshaft	Exhaust	45.8mm (1.8031in.)
	RH Camshaft	Intake	46.8mm (1.8425in.)
	RH Camshaft	Exhaust	45.8mm (1.8031in.)
Journal outer diameter	LH, RH camshaft	Intake	No. 1: 27.964 ~ 27.980mm (1.1009 ~ 1.1016in.) No. 2,3,4: 23.954 ~ 23.970mm (0.9430 ~ 0.9437in.)
Journal outer diameter	LH, RH camshaft	Exhaust	No. 1: 27.964 ~ 27.980mm (1.1009 ~ 1.1016in.) No. 2,3,4: 23.954 ~ 23.970mm (0.9430 ~ 0.9437in.)
Bearing oil clearance	LH, RH camshaft	Intake	No. 1: 0.020 ~ 0.057mm (0.0008 ~ 0.0022in.) No. 2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)
Bearing oil clearance	LH, RH camshaft	Exhaust	No. 1: 0.020 ~ 0.057mm (0.0008 ~ 0.0022in.) No. 2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)
End play			0.02 ~ 0.18mm (0.0008 ~ 0.0071in.)
Valve
Valve length	Intake		105.27mm (4.1445in.)
Valve length	Exhaust		105.50mm (4.1535in.)
Stem outer diameter	Intake		5.465 ~ 5.480mm (0.2151 ~ 0.2157in.)
Stem outer diameter	Exhaust		5.458 ~ 5.470mm (0.2149 ~ 0.2153in.)
Face angle			45.25° ~ 45.75°
Thickness of valve head (margin)	Intake		1.56 ~ 1.86mm (0.06142 ~ 0.07323in.)
Thickness of valve head (margin)	Exhaust		1.73 ~ 2.03mm (0.06811 ~ 0.07992in.)
Valve stem to valve guide clearance	Intake		0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)	0.07mm (0.00275in.)
Valve stem to valve guide clearance	Exhaust		0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)	0.09mm (0.00354in.)
Valve guide
Inner diameter	Intake		5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)
Inner diameter	Exhaust		5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)
Length	Intake		41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)
Length	Exhaust		41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)
Valve seat
Width of seat contact	Intake		1.15 ~ 1.45mm (0.05118 ~ 0.05709in.)
Width of seat contact	Exhaust		1.35 ~ 1.65mm (0.05315 ~ 0.06496in.)
Seat angle	Intake		44.75° ~ 45.20°
Seat angle	Exhaust		44.75° ~ 45.20°
Valve spring
Free length			43.86mm (1.7267in.)
Load			19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in.)
Load			42.3±1.3kg/24.2mm (93.3±2.9 lb/0.9527in.)
Out of squareness			Less than 1.5°
MLA
MLA outer diameter	Intake		34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)
MLA outer diameter	Exhaust		34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)
Cylinder head tappet bore inner diameter	Intake		35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)
Cylinder head tappet bore inner diameter	Exhaust		35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)
MLA to tappet bore clearance	Intake		0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)	0.07mm (0.0027in.)
MLA to tappet bore clearance	Exhaust		0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)	0.07mm (0.0027in.)
Valve clearance
Intake			0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)	0.10 ~ 0.30mm (0.0039 ~ 0.0118in.)
Exhaust			0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)	0.20 ~ 0.40mm (0.0078 ~ 0.0157in.)
Cylinder block
Cylinder bore			96.00 ~ 96.03mm (3.7795 ~ 3.7807in.)
Flatness of gasket surface			Less than 0.05mm (0.0019in.) [Less than 0.02mm (0.0008in.)/150x150]
Piston
Piston outer diameter			95.96 ~ 95.99mm (3.7779 ~ 3.7791in.)
Piston to cylinder clearance			0.03 ~ 0.05mm (0.0012 ~ 0.0020in.)
Ring groove width	No. 1 ring groove		1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)	1.26mm (0.0496in.)
	No. 2 ring groove		1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)	1.26mm (0.0496in.)
	Oil ring groove		2.01 ~ 2.03mm (0.0791 ~ 0.0799in.)	2.05mm (0.0807in.)
Piston ring
Side clearance	No. 1 ring		0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)	0.1mm (0.004in.)
	No. 2 ring		0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)	0.1mm (0.004in.)
	Oil ring		0.06 ~ 0.15mm (0.0024 ~ 0.0059in.)	0.2mm (0.008in.)
End gap	No. 1 ring		0.17 ~ 0.32mm (0.0067 ~ 0.0126in.)	0.6mm (0.0236in.)
	No. 2 ring		0.32 ~ 0.47mm (0.0126 ~ 0.0185in.)	0.7mm (0.0275in.)
	Oil ring		0.20 ~ 0.70mm (0.0078 ~ 0.0275in.)	0.8mm (0.0315in.)
Piston pin
Piston pin outer diameter			23.001 ~ 23.006mm (0.9055 ~ 0.9057in.)
Piston pin hole inner diameter			23.016 ~ 23.021mm (0.9061 ~ 0.9063in.)
Piston pin hole clearance			0.01 ~ 0.02mm (0.0039 ~ 0.0078in.)
Connecting rod small end inner diameter			22.974 ~ 22.985mm (0.9045 ~ 0.9049in.)
Connecting rod small end hole clearance			0.032 ~ -0.016mm (-0.0012 ~ 0.0006in.)
Connecting rod
Connecting rod big end inner diameter			58.000 ~ 58.018mm (2.2834 ~2.2842in.)
Connecting rod bearing oil clearance			0.038 ~ 0.056mm (0.0015 ~ 0.0022in.)
Side clearance			0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)
Crankshaft
Main journal outer diameter			68.942 ~ 68.960mm (2.7142 ~ 2.7149in.)
Pin journal outer diameter			54.954 ~ 54.972mm (2.1635 ~ 2.1642in.)
Main bearing oil clearance			0.022 ~ 0.040mm (0.0008 ~ 0.0016in.)
End play			0.10 ~ 0.28mm (0.0039 ~ 0.0110in.)
Oil pump
Relief valve opening pressure			450 ~ 550kPa (4.59 ~ 5.61kgf/cm 2 , 65.28 ~ 79.79psi)
Engine oil
Oil quantity	Total		6.0 L (6.34 US qt, 5.27 lmp qt)	When replacing a short engine or a block assembly
	Oil pan		5.5 L (5.81 US qt, 4.83 lmp qt)
	Drain and refill		5.2 L (5.49 US qt, 4.57 lmp qt)	Including oil filter
Oil grade	Recommendation		5W-20/GF4 & SM	If not available, refer to the recommended API or ILSAC classification and SAE viscosity number.
	Classification		API SL, SM or above ILSAC GF3, GF4 or above	Satisfy the requirement of the API or ILSAC classification.
	SAE viscosity grade		Recommended SAE viscosity number	Refer to " LUBRICATION SYSTEM "
Oil pressure (at 1000rpm)			130kPa (1.32kg/cm 2 , 18.77psi) or above	Oil temperature in oil pan : 110±2°C (230± 36° F)
Cooling system
Cooling method			Forced circulation with electrical fan
Coolant quantity			8.6L (9.09U.S.qts, 7.57lmp.qts)
Thermostat	Type		Wax pellet type
	Opening temperature		82±2°C (179.6±35.6°F)
	Fully opened temperature		95°C (203°F)
	Full lift		10mm (0.3937in.)
Radiator cap	Main valve opening pressure		93.16 ~ 122.58kpa (0.95 ~ 1.25kg/cm 2 , 13.51 ~ 17.78psi)
Radiator cap	Vacuum valve opening pressure		0.98 ~ 4.90 kpa (0.01 ~ 0.05kg/cm 2 , 0.14 ~ 0.71 psi)
Water temperature sensor
Type			Thermistor type
Resistance	20°C (68°F)		2.31 ~ 2.59Kohms
Resistance	80°C (176°F)		0.3222 Kohms

SPECIFICATION

TIGHTENING TORQUES

Item	Quantity	Nm	Kgf.m
Crankshaft pulley bolt	1	284.2 ~ 303.8	29.0 ~ 31.0
Timing chain cover bolt B	17	18.62 ~ 21.56	1.9 ~ 2.2
Timing chain cover bolt C	4	9.80 ~ 11.76	1.0 ~ 1.2
Timing chain cover bolt D	1	58.80 ~ 68.80	6.0 ~ 7.0
Timing chain cover bolt E	1	58.80 ~ 68.80	6.0 ~ 7.0
Timing chain cover bolt F	2	24.50 ~ 26.46	2.5 ~ 2.7
Timing chain cover bolt G	4	21.56 ~ 23.52	2.2 ~ 2.4
Timing chain cover bolt H	1	9.80 ~ 11.76	1.0 ~ 1.2
Timing chain cover bolt I	1	9.80 ~ 11.76	1.0 ~ 1.2
Timing chain cover bolt J	1	9.80 ~ 11.76	1.0 ~ 1.2
Cam to cam guide bolt	4	9.80 ~ 11.76	1.0 ~ 1.2
Timing chain auto tensioner bolt	2	9.80 ~ 11.76	1.0 ~ 1.2
Timing chain auto tensioner nut	2	9.80 ~ 11.76	1.0 ~ 1.2
Timing chain guide bolt	4	19.60 ~ 24.50	2.0 ~ 2.5
Oil pump chain cover bolt	3	9.80 ~ 11.76	1.0 ~ 1.2
Oil pump chain tensioner bolt	1	9.80 ~ 11.76	1.0 ~ 1.2
Oil pump chain guide bolt	2	9.80 ~ 11.76	1.0 ~ 1.2
Oil pump chain sprocket bolt	1	18.62 ~ 21.56	1.9 ~ 2.2
Lower oil pan bolt	13	9.80 ~ 11.76	1.0 ~ 1.2
Drive belt auto tensioner bolt (M12)	1	96.04 ~ 99.96	9.8 ~ 10.2
Drive belt auto tensioner bolt (M8)	1	17.64 ~ 21.56	1.8 ~ 2.2
Drive belt idler bolt	1	53.90 ~ 57.82	5.5 ~ 5.9
OCV (oil control valve) bolt	2	9.80 ~ 11.76	1.0 ~ 1.2
Cylinder head bolt	16	(37.3~41.2) + (118~122°) + (88~92°)	(3.8~4.2) + (118~122°) + (88~92°)
Cylinder head bolt	1	18.62 ~ 23.52	1.9 ~ 2.4
CVVT & exhaust cam sprocket bolt	4	64.68 ~ 76.44	6.6 ~ 7.8
Camshaft bearing cap bolt	32	9.80 ~ 11.76	1.0 ~ 1.2
Cylinder head cover bolt	38	9.80 ~ 11.76	1.0 ~ 1.2
Connecting rod bearing bolt	12	(17.7~21.6) + (88~92°)	(1.8~2.2) + (88~92°)
Main bearing cap inner bolt (M11)	8	49.00 + 90°	5.0 + 90°
Main bearing cap outer bolt (M8)	8	19.60 + 120°	2.0 + 120°
Main bearing cap side bolt (M8)	6	29.40 ~ 31.36	3.0 ~ 3.2
Oil drain cover bolt	6	9.80 ~ 11.76	1.0 ~ 1.2
Rear oil seal case bolt	6	9.80 ~ 11.76	1.0 ~ 1.2
Baffle plate bolt	12	9.80 ~ 11.76	1.0 ~ 1.2
Upper oil pan bolt	16	9.80 ~ 11.76	1.0 ~ 1.2
Knock sensor bolt	2	15.68 ~ 23.52	1.6 ~ 2.4
Drive plate bolt cap	8	71.54 ~ 75.46	7.3 ~ 7.7
Oil filter cap		24.50	2.5
Oil drain bolt cap	1	34.30 ~ 44.10	3.5 ~ 4.5
Oil pump bolt	3	19.6 ~ 23.5	2.0 ~ 2.4
Oil filter body bolt	10	9.80 ~ 11.76	1.0 ~ 1.2
Oil filter body cover bolt	11	9.80 ~ 11.76	1.0 ~ 1.2
Water vent hose bolt (Timing chain cover bolt L)	2	9.80 ~ 11.76	1.0 ~ 1.2
Water pump bolt (Timing chain cover bolt K)	1	21.56 ~ 26.46	2.2 ~ 2.7
Water pump bolt	4	9.80 ~ 11.76	1.0 ~ 1.2
Water pump pulley bolt	4	7.84 ~ 9.80	0.8 ~ 1.0
Water temp. control nut	4	18.62 ~ 23.52	1.9 ~ 2.4
Water temp. control bolt	2	18.62 ~ 23.52	1.9 ~2.4
Water inlet pipe bolt	3	16.66 ~ 19.60	1.7 ~ 2.0
Air vent pipe bolt	2	9.80 ~ 11.76	1.0 ~ 1.2
Intake manifold bolt	6	18.62 ~ 23.52	1.9 ~ 2.4
Intake manifold nut	2	18.62 ~ 23.52	1.9 ~ 2.4
Surge tank bolt (M8 x 25)	3	18.62 ~ 23.52	1.9 ~ 2.4
Surge tank bolt (M6 x 106)	2	9.80 ~ 11.76	1.0 ~ 1.2
Surge tank nut	1	18.62 ~ 23.52	1.9 ~ 2.4
Breather pipe bolt	2	9.80 ~ 11.76	1.0 ~ 1.2
Surge tank bracket bolt rear (M10 x 18)	2	27.44 ~ 31.36	2.8 ~ 3.2
Surge tank bracket bolt front (M8 x 16)	2	18.62 ~ 23.52	1.9 ~ 2.4
ETC bracket bolt	2	15.68 ~ 25.48	1.6 ~ 2.6
Exhaust manifold nut	16	39.20 ~ 44.10	4.0 ~ 4.5
Heat proctor bolt	8	3.9 ~ 5.9	0.4 ~ 0.6
Front muffler	2	39.20 ~ 58.80	4.0 ~ 6.0

TIGHTENING TORQUES SPECIFICATION