Engine Overhaul: Overview — Kia Rio II (2005-2009)

Engine Overhaul: Overview Kia Rio II

Mechanical 5 illustrations ~106 words

IDENTIFICATION OF CONNECTING ROD

Mark	Connecting rod big-end inner diameter
^	48.000~48.006mm (1.8898~1.8900in)
B	48.006~48.012mm (1.8900~1.8902in)
C	48.012~48.018mm (1.8902~1.8905in)

CONNECTING ROD SPECIFICATIONS

Scheme 1

Scheme 1: CRANKSHAFT PIN JOURNAL MARK LOCATION

IDENTIFICATION OF CRANKSHAFT PIN JOURNAL

Mark	Crankshaft pin journal outer diameter
^	44.966~44.972mm (1.7703~1.7705in)
B	44.960~44.966mm (1.7701~1.7703in)
C	44.954~44.960mm (1.7698~1.7701 in)

CRANKSHAFT PIN JOURNAL SPECIFICATIONS

Scheme 2

Scheme 2: CONNECTING ROD BEARING MARK LOCATION

IDENTIFICATION OF CONNECTING ROD BEARING

Mark	Color	Connecting rod bearing thickness
AA	Blue	1.514~1.517mm (0.0596~0.0597in)
A	Black	1.511~1.514mm (0.0595~0.0596in)
B	None	1.508~1.511mm (0.0594~0.0595in)
C	Green	1.505~1.508mm (0.0593~0.0594in)
D	Yellow	1.502~1.505mm (0.0591~0.0593in)

CONNECTING ROD BEARING SPECIFICATIONS

11) Select the bearing by using selection table.

IDENTIFICATION OF CYLINDER BLOCK CRANKSHAFT JOURNAL BORE

Mark	Cylinder block crankshaft journal bore inner diameter
^	54.000~54.006mm (2.1260~2.1262in)
B	54.006~54.012mm (2.1262~2.1265in)
C	54.012~54.018mm (2.1265~2.1267in)

CYLINDER BLOCK CRANKSHAFT JOURNAL BORE SPECIFICATIONS

Scheme 3

Scheme 3: CRANKSHAFT MAIN JOURNAL MARK LOCATION

IDENTIFICATION OF CRANKSHAFT MAIN JOURNAL

Mark	Crankshaft main journal outer diameter
^	49.962~49.968mm (1.9670~1.9672in)
B	49.956~49.962mm (1.9668~1.9670in)
C	49.950~49.956mm (1.9665~1.9668in)

CRANKSHAFT MAIN JOURNAL SPECIFICATIONS

Scheme 4

Scheme 4: CRANKSHAFT MAIN BEARING MARK LOCATION

IDENTIFICATION OF CRANKSHAFT MAIN BEARING

Mark	Color	Crankshaft main bearing thickness
Mark	Color	No.1, 2, 4, 5	No. 3
AA	Blue	2.014~2.017 (0.0793~0.0794)	2.011~2.014 (0.0792-0.0793)
A	Black	2.011~2.014 (0.0792~0.0793)	2.008~2.011 (0.0791~0.0792)
B	None	2.008~2.011 (0.0791~0.0792)	2.005~2.008 (0.0789~0.0791)
C	Green	2.005~2.008 (0.0789~0.0791)	2.002~2.005 (0.0788~0.0789)
D	Yellow	2.002~2.005 (0.0788~0.0789)	1.999~2.002 (0.0787~0.0788)

CRANKSHAFT MAIN BEARING SPECIFICATIONS

8) Select the bearing by using selection table.

IDENTIFICATION OF CYLINDER BORE SIZE

Mark	Cylinder bore inner diameter
A	76.50~76.51mm (3.0118~3.0122in)
B	76.51~76.52mm (3.0122~3.0126in)
C	76.52~76.53mm (3.0126~3.0130in)

CYLINDER BORE SIZE SPECIFICATIONS

Scheme 5

7. Check the piston size mark (A) on the piston top face.