Contents Wiring diagrams Section: Automatic HVAC System All sections

Air Conditioning Controller: Other Kia Carnival III

Automatic HVAC System 9 illustrations ~536 words

Connector Pin Function

PIN NO.FunctionPIN NO.Function
Connector A1BATTERYConnector B7
2IGN 28FET (G)-REAR
3TAIL LAMP (ILL+)9FET (D)-REAR
4REAR TEMP ACTUATOR (COOL)10
5REAR TEMP ACTUATOR (WARM)11SENSOR GROUND
6REAR TEMP ACTUATOR (F/B)12
7REAR TEMP SWITCH13
8REAR MODE ACTUATOR (VENT)14HAZARD SELECT (OUTPUT)
9REAR MODE ACTUATOR (FLOOR)15
10REAR MODE ACTUATOR (F/B)16
11BLOWER MOTOR (+)Connector C1DRIVE'S TEMP ACTUATOR (COOL)
12GROUND2DRIVE'S TEMP ACTUATOR (WARM)
13RHEOSTAT (ILL-)3DRIVE'S TEMP ACTUATOR (F/B)
14A/C SELECT SIGNAL4DRIVE'S MODE ACTUATOR (VENT)
15A/C OUTPUT5DRIVE'S MODE ACTUATOR (DEF)
16HTD6DRIVE'S MODE ACTUATOR (F/B)
17REAR DEFOGGER SWITCH7INTAKE ACTUATOR (FRE)
188INTAKE ACTUATOR (REC)
19REAR BLOWER SWITCH9INTAKE ACTUATOR (F/B)
20REAR MODE SWITCH (VENT)10PASSENGER'S TEMP ACTUATOR (COOL)
21REAR MODE SWITCH (B/L)11EVAPORATOR SENSOR (+)
22REAR MODE SWITCH (FLOOR)12SENSOR POWER (+5V)
23REAR MODE IND (VENT)13PASSENGER'S TEMP ACTUATOR (WARM)
24REAR MODE IND (B/L)14PASSENGER'S TEMP ACTUATOR (F/B)
25REAR MODE IND (FLOOR)15
2616
Connector B117
218
319POWER MOSFET (G) - FRONT
420POWER MOSFET (D)- FRONT
521SENSOR GND
622

CONNECTOR PINOUT REFERENCE

Scheme 70

Scheme 70: Replacement

Scheme 71

Scheme 71

Scheme 72

Scheme 72
  1. Disconnect the negative (-) battery terminal.
  2. Remove the center air vent. Refer to HEATER CONTROL UNIT REPLACEMENT .
  3. Remove the heater & A/C controller (A) after loosening 4 screws.
  4. Remove the heater & A/C controller (A).
  5. Installation is the reverse order of removal.

Scheme 73

Scheme 73: Component
PIN NO.FunctionPIN NO.Function
Connector A1BATTERYConnector B13K - LINE
2IGN 214HAZARD SELECT (OUTPUT)
3TAIL LAMP (ILL+)15IN CAR MOTO (-)
4REAR TEMP ACTUATOR (COOL)16GND
5REAR TEMP ACTUATOR (WARM)Connector C1
6REAR TEMP ACTUATOR (F/B)2
7REAR TEMP SWITCH3
8REAR MODE ACTUATOR (VENT)4
9REAR MODE ACTUATOR (FLOOR)5FET (G)-RR
10REAR MODE ACTUATOR (F/B)6FET (D)-RR
11BLOWER MOTOR (+)7
12GROUND8
13RHEOSTAT (ILL-)9
14A/C SELECT SIGNAL10
15A/C OUTPUT11
16HTD12
17REAR DEFOGGER SWITCHConnector D1DRIVE'S TEMP ACTUATOR (COOL)
182DRIVE'S TEMP ACTUATOR (WARM)
19REAR BLOWER SWITCH3DRIVE'S TEMP ACTUATOR (F/B)
20REAR MODE SWITCH (VENT)4DRIVE'S MODE ACTUATOR (VENT)
21REAR MODE SWITCH (B/L)5DRIVE'S MODE ACTUATOR (DEF)
22REAR MODE SWITCH (FLOOR)6DRIVE'S MODE ACTUATOR (F/B)
23REAR MODE IND (VENT)7INTAKE ACTUATOR (FRE)
24REAR MODE IND (B/L)8INTAKE ACTUATOR (REC)
25REAR MODE IND (FLOOR)9INTAKE ACTUATOR (F/B)
2610SENSOR REF (+5V)
Connector B1DR PHOTO SENSOR11EVAPORATOR SENSOR (+)
2PS PHOTO SENSOR12PASSENGER'S TEMP ACTUATOR (COOL)
3IN CAR SENSOR (+)13PASSENGER'S TEMP ACTUATOR (WARM)
4AMB SENSOR (+)14PASSENGER'S TEMP ACTUATOR (F/B)
515PASSENGER'S MODE ACTUATOR (VENT)
6HUMIDITY SENSOR INPUT16PASSENGER'S MODE ACTUATOR (DEF)
7IN CAR MOTO (+)17PASSENGER'S TEMP ACTUATOR (F/B)
8W/TEMP SIGNAL18
9IGN 219POWER MOSFET (G) - FRONT
10VEHICLE SPEED SENSOR20POWER MOSFET (D)- FRONT
11SENSOR GND21SENSOR GND
12SENSOR REF (+5V)22

CONNECTOR PINOUT REFERENCE

Scheme 74

Scheme 74: Self Diagnosis

Scheme 75

Scheme 75

Scheme 76

Scheme 76

Scheme 77

Scheme 77
  1. Self-diagnosis process
  2. How to read self-diagnostic code After the display panel flickers three times every 0.5 second, the corresponding fault code flickers on the setup temperature display panel every 0.5 second and will show two figures. Codes are displayed in numerical format. Fault code DTC REFERENCE NO. DTC Fail description 1 B1200 Humidity sensor open (High) 2 B1201 Humidity sensor short (Low) 3 B1202 Water temperature sensor open (High) 4 B1203 Water temperature sensor short (Low) 5 B1208 Intake potentiometer open (High) 6 B1209 Intake potentiometer short (Low) 7 B1233 In-car sensor short (Low) 8 B1234 In-car sensor open (High) 9 B1237 Ambient temperature sensor short (Low) 10 B1238 Ambient temperature sensor open (High) 11 B1241 Evaporator sensor short (Low) 12 B1242 Evaporator sensor open (High) 13 B1204 Temp control actuator feed back open (Passenger's) 14 B1205 Temp control actuator feed back short (Passenger's) 15 B1245 Temp control actuator feed back open (Drive's) 16 B1246 Temp control actuator feed back short (Drive's) 17 B1260 Temp control actuator feed back open (Rear) 18 B1261 Temp control actuator feed back short (Rear) 19 B1249 Mode control actuator open (Drive's) 20 B1250 Mode control actuator short (Drive's) 21 B1206 Mode control actuator open (Passenger's) 22 B1207 Mode control actuator short (Passenger's) 23 B1262 Mode control actuator open (Rear) 24 B1263 Mode control actuator short (Rear) 25 B2409 Intake potentiometer short 26 B2416 Direction control motor (Passenger's) 27 B2411 Direction control motor (Rear) 28 B2408 Intake potentiometer failure 29 B2405 Air mix motor (Rear) 30 B2406 Air mix motor (Drive's) 31 B2415 Air mix motor (Passenger's)
  3. Fault code display Continuance operation : DTC code is one. Continuance operation : DTC code is more two. STEP operation Normal or one fault code is same as a continuance operation. DTC code or more two.
  4. Diagnostic procedure. refer to AIR CONDITIONING SYSTEM DIAGNOSIS .
  5. Fail safe
  1. In-car temperature sensor: Control with the value of 25°C (77°F)
  2. Ambient temperature sensor: Control with the value of 20°C (67°F)
  3. Evaporator temperature sensor: Control with the value of -2°C (28.4°F)
  4. Humidity sensor: Control with the value of 10%
  5. Temperature sensor : Control with the value of -2°C (28.4°F)
  6. Temperature control actuator (Air mix potentiometer): If temperature setting 17°C-24.5°C, fix at maximum cooling position. If temperature setting 25°C-32°C, fix at maximum heating position.
  7. Mode control actuator (Direction potentiometer): Fix vent position, while selecting vent mode. Fix defrost position, while selecting all except vent mode.
  8. Intake control actuator

Fix fresh position, while selecting fresh mode.

Fix recirculation position, while selecting recirculation mode.

Scheme 78

Scheme 78
  1. Disconnect the negative (-) battery terminal.
  2. Remove the center air vent. Refer to HEATER CONTROL UNIT REPLACEMENT .
  3. Remove the heater & A/C controller (A) after loosening 4 screws.
  4. Remove the heater & A/C controller (A).
  5. Installation is the reverse order of removal.