Connector Pin Function
| PIN NO. | Function | PIN NO. | Function | ||
|---|---|---|---|---|---|
| Connector A | 1 | BATTERY | Connector B | 7 | |
| 2 | IGN 2 | 8 | FET (G)-REAR | ||
| 3 | TAIL LAMP (ILL+) | 9 | FET (D)-REAR | ||
| 4 | REAR TEMP ACTUATOR (COOL) | 10 | |||
| 5 | REAR TEMP ACTUATOR (WARM) | 11 | SENSOR GROUND | ||
| 6 | REAR TEMP ACTUATOR (F/B) | 12 | |||
| 7 | REAR TEMP SWITCH | 13 | |||
| 8 | REAR MODE ACTUATOR (VENT) | 14 | HAZARD SELECT (OUTPUT) | ||
| 9 | REAR MODE ACTUATOR (FLOOR) | 15 | |||
| 10 | REAR MODE ACTUATOR (F/B) | 16 | |||
| 11 | BLOWER MOTOR (+) | Connector C | 1 | DRIVE'S TEMP ACTUATOR (COOL) | |
| 12 | GROUND | 2 | DRIVE'S TEMP ACTUATOR (WARM) | ||
| 13 | RHEOSTAT (ILL-) | 3 | DRIVE'S TEMP ACTUATOR (F/B) | ||
| 14 | A/C SELECT SIGNAL | 4 | DRIVE'S MODE ACTUATOR (VENT) | ||
| 15 | A/C OUTPUT | 5 | DRIVE'S MODE ACTUATOR (DEF) | ||
| 16 | HTD | 6 | DRIVE'S MODE ACTUATOR (F/B) | ||
| 17 | REAR DEFOGGER SWITCH | 7 | INTAKE ACTUATOR (FRE) | ||
| 18 | 8 | INTAKE ACTUATOR (REC) | |||
| 19 | REAR BLOWER SWITCH | 9 | INTAKE ACTUATOR (F/B) | ||
| 20 | REAR MODE SWITCH (VENT) | 10 | PASSENGER'S TEMP ACTUATOR (COOL) | ||
| 21 | REAR MODE SWITCH (B/L) | 11 | EVAPORATOR SENSOR (+) | ||
| 22 | REAR MODE SWITCH (FLOOR) | 12 | SENSOR POWER (+5V) | ||
| 23 | REAR MODE IND (VENT) | 13 | PASSENGER'S TEMP ACTUATOR (WARM) | ||
| 24 | REAR MODE IND (B/L) | 14 | PASSENGER'S TEMP ACTUATOR (F/B) | ||
| 25 | REAR MODE IND (FLOOR) | 15 | |||
| 26 | 16 | ||||
| Connector B | 1 | 17 | |||
| 2 | 18 | ||||
| 3 | 19 | POWER MOSFET (G) - FRONT | |||
| 4 | 20 | POWER MOSFET (D)- FRONT | |||
| 5 | 21 | SENSOR GND | |||
| 6 | 22 | ||||
CONNECTOR PINOUT REFERENCE
Scheme 70
Scheme 71
Scheme 72
- Disconnect the negative (-) battery terminal.
- Remove the center air vent. Refer to HEATER CONTROL UNIT REPLACEMENT .
- Remove the heater & A/C controller (A) after loosening 4 screws.
- Remove the heater & A/C controller (A).
- Installation is the reverse order of removal.
Scheme 73
| PIN NO. | Function | PIN NO. | Function | ||
|---|---|---|---|---|---|
| Connector A | 1 | BATTERY | Connector B | 13 | K - LINE |
| 2 | IGN 2 | 14 | HAZARD SELECT (OUTPUT) | ||
| 3 | TAIL LAMP (ILL+) | 15 | IN CAR MOTO (-) | ||
| 4 | REAR TEMP ACTUATOR (COOL) | 16 | GND | ||
| 5 | REAR TEMP ACTUATOR (WARM) | Connector C | 1 | ||
| 6 | REAR TEMP ACTUATOR (F/B) | 2 | |||
| 7 | REAR TEMP SWITCH | 3 | |||
| 8 | REAR MODE ACTUATOR (VENT) | 4 | |||
| 9 | REAR MODE ACTUATOR (FLOOR) | 5 | FET (G)-RR | ||
| 10 | REAR MODE ACTUATOR (F/B) | 6 | FET (D)-RR | ||
| 11 | BLOWER MOTOR (+) | 7 | |||
| 12 | GROUND | 8 | |||
| 13 | RHEOSTAT (ILL-) | 9 | |||
| 14 | A/C SELECT SIGNAL | 10 | |||
| 15 | A/C OUTPUT | 11 | |||
| 16 | HTD | 12 | |||
| 17 | REAR DEFOGGER SWITCH | Connector D | 1 | DRIVE'S TEMP ACTUATOR (COOL) | |
| 18 | 2 | DRIVE'S TEMP ACTUATOR (WARM) | |||
| 19 | REAR BLOWER SWITCH | 3 | DRIVE'S TEMP ACTUATOR (F/B) | ||
| 20 | REAR MODE SWITCH (VENT) | 4 | DRIVE'S MODE ACTUATOR (VENT) | ||
| 21 | REAR MODE SWITCH (B/L) | 5 | DRIVE'S MODE ACTUATOR (DEF) | ||
| 22 | REAR MODE SWITCH (FLOOR) | 6 | DRIVE'S MODE ACTUATOR (F/B) | ||
| 23 | REAR MODE IND (VENT) | 7 | INTAKE ACTUATOR (FRE) | ||
| 24 | REAR MODE IND (B/L) | 8 | INTAKE ACTUATOR (REC) | ||
| 25 | REAR MODE IND (FLOOR) | 9 | INTAKE ACTUATOR (F/B) | ||
| 26 | 10 | SENSOR REF (+5V) | |||
| Connector B | 1 | DR PHOTO SENSOR | 11 | EVAPORATOR SENSOR (+) | |
| 2 | PS PHOTO SENSOR | 12 | PASSENGER'S TEMP ACTUATOR (COOL) | ||
| 3 | IN CAR SENSOR (+) | 13 | PASSENGER'S TEMP ACTUATOR (WARM) | ||
| 4 | AMB SENSOR (+) | 14 | PASSENGER'S TEMP ACTUATOR (F/B) | ||
| 5 | 15 | PASSENGER'S MODE ACTUATOR (VENT) | |||
| 6 | HUMIDITY SENSOR INPUT | 16 | PASSENGER'S MODE ACTUATOR (DEF) | ||
| 7 | IN CAR MOTO (+) | 17 | PASSENGER'S TEMP ACTUATOR (F/B) | ||
| 8 | W/TEMP SIGNAL | 18 | |||
| 9 | IGN 2 | 19 | POWER MOSFET (G) - FRONT | ||
| 10 | VEHICLE SPEED SENSOR | 20 | POWER MOSFET (D)- FRONT | ||
| 11 | SENSOR GND | 21 | SENSOR GND | ||
| 12 | SENSOR REF (+5V) | 22 | |||
CONNECTOR PINOUT REFERENCE
Scheme 74
Scheme 75
Scheme 76
Scheme 77
- Self-diagnosis process
- How to read self-diagnostic code After the display panel flickers three times every 0.5 second, the corresponding fault code flickers on the setup temperature display panel every 0.5 second and will show two figures. Codes are displayed in numerical format. Fault code DTC REFERENCE NO. DTC Fail description 1 B1200 Humidity sensor open (High) 2 B1201 Humidity sensor short (Low) 3 B1202 Water temperature sensor open (High) 4 B1203 Water temperature sensor short (Low) 5 B1208 Intake potentiometer open (High) 6 B1209 Intake potentiometer short (Low) 7 B1233 In-car sensor short (Low) 8 B1234 In-car sensor open (High) 9 B1237 Ambient temperature sensor short (Low) 10 B1238 Ambient temperature sensor open (High) 11 B1241 Evaporator sensor short (Low) 12 B1242 Evaporator sensor open (High) 13 B1204 Temp control actuator feed back open (Passenger's) 14 B1205 Temp control actuator feed back short (Passenger's) 15 B1245 Temp control actuator feed back open (Drive's) 16 B1246 Temp control actuator feed back short (Drive's) 17 B1260 Temp control actuator feed back open (Rear) 18 B1261 Temp control actuator feed back short (Rear) 19 B1249 Mode control actuator open (Drive's) 20 B1250 Mode control actuator short (Drive's) 21 B1206 Mode control actuator open (Passenger's) 22 B1207 Mode control actuator short (Passenger's) 23 B1262 Mode control actuator open (Rear) 24 B1263 Mode control actuator short (Rear) 25 B2409 Intake potentiometer short 26 B2416 Direction control motor (Passenger's) 27 B2411 Direction control motor (Rear) 28 B2408 Intake potentiometer failure 29 B2405 Air mix motor (Rear) 30 B2406 Air mix motor (Drive's) 31 B2415 Air mix motor (Passenger's)
- Fault code display Continuance operation : DTC code is one. Continuance operation : DTC code is more two. STEP operation Normal or one fault code is same as a continuance operation. DTC code or more two.
- Diagnostic procedure. refer to AIR CONDITIONING SYSTEM DIAGNOSIS .
- Fail safe
- In-car temperature sensor: Control with the value of 25°C (77°F)
- Ambient temperature sensor: Control with the value of 20°C (67°F)
- Evaporator temperature sensor: Control with the value of -2°C (28.4°F)
- Humidity sensor: Control with the value of 10%
- Temperature sensor : Control with the value of -2°C (28.4°F)
- Temperature control actuator (Air mix potentiometer): If temperature setting 17°C-24.5°C, fix at maximum cooling position. If temperature setting 25°C-32°C, fix at maximum heating position.
- Mode control actuator (Direction potentiometer): Fix vent position, while selecting vent mode. Fix defrost position, while selecting all except vent mode.
- Intake control actuator
Fix fresh position, while selecting fresh mode.
Fix recirculation position, while selecting recirculation mode.
Scheme 78
- Disconnect the negative (-) battery terminal.
- Remove the center air vent. Refer to HEATER CONTROL UNIT REPLACEMENT .
- Remove the heater & A/C controller (A) after loosening 4 screws.
- Remove the heater & A/C controller (A).
- Installation is the reverse order of removal.