SPECIFICATIONS
| DESCRIPTION | N.m | Ft. Lbs. | In. Lbs. |
|---|---|---|---|
| Bolt, Harness Bracket | 10 | 89 | |
| Bolts, Driveline Module Side Mounting | 102 | 75 | |
| Bolt, Rear Driveline Module | 102 | 75 | |
| Bolts, Stay Bracket | 61 | 45 | |
| Nut, Sway Bar | 61 | 45 | |
| Nut, Pinion | 74 | 54 | |
| Bolts, Ring Gear | 41 | 30 | |
| Bolts, Carrier Cap | 48 | 35 | |
| Bolts, Differential Cover | 23 | 16 | |
| Bolts, ECC to RDA | 78 | 58 |
TORQUE SPECIFICATIONS
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- Raise vehicle on a hoist.
- Remove the rear tires.
- Remove the drain plug (1) and drain the fluid from the rear driveline module.
- Remove the rear propeller shaft. Refer to «REMOVAL»(/jeep/compass/i-2-2013-2016/remont/driveshaft-universal-joints/#propeller-shaft) .
- Remove right side sway bar nut (1) (if equipped).
- Remove left side sway bar nut (1) (if equipped).
- Roll sway bar (2) (if equipped) down and out of the way.
- Remove the left side stay bracket bolts (1).
- Remove the right side stay bracket bolts (1).
- Remove the exhaust system up to the catalytic converter. Refer to «MUFFLER, EXHAUST, REMOVAL»(ref-612703-S09683297992014043000000) .
- Support the rear driveline module with a transmission jack.
- Remove the rear bolt (1) at the driveline module.
- Remove the two side bolts (1) at driveline module (3).
- Lower driveline module enough to gain access to the electrical connector and bracket.
- Remove the routing bracket bolt.
- Unplug the electrical connector (1).
- Remove breather hose off of ECC.
- Lower the driveline module (1).
- Disengage both halfshafts.
- Remove driveline module.
- Remove the ECC bolts.
- Separate the ECC from the RDA.
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- Remove the four bolts (1) holding the rear axle electric clutch.
- Separate the rear axle electric clutch from the rear axle.
- Remove the differential case bolts (1).
- Remove the cap bolts (2).
- Remove differential cover and both axle seals. NOTE: There are select shims at each side of the carrier.
- Remove the carrier (1) from the differential housing (2).
- Measure the select shims on each side of the carrier roller bearings and note for installation.
- Remove the ring gear bolts (1).
- Remove the ring gear (2).
- Remove roll pin (1) in carrier case (2) and through the pinion mate shaft (4) using a punch (3).
- Remove spider gears (3), thrust washers (4) and side gears (2).
- Remove carrier bearings (3) using Splitter (special tool #1130, Splitter, Bearing/Gear) (4), Installer (special tool #9643, Installer, Bearing) (2) and a press (1).
- Use a screw driver to remove the pinion seal.
- Remove pinion retaining nut using Spline Holder (special tool #9742, Splined Socket) (1) and Socket (special tool #9921, Wrench, Pinion Nut) (2).
- Tap pinion (3) with a soft hammer (1) to remove from case (4).
- Using a hammer (4) and a punch (1) remove the outer pinion bearing cup (2).
- Using a hammer (4) and a punch (2) remove the pinion head bearing cup (1).
- Remove collapsible spacer (2) from the pinion shaft (1).
- Remove the pinion bearing (3) using Puller (special tool #C-293-PA, Puller, Press) (1) and Adapters (special tool #C-293-45, Block Set, Puller) (2).
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- Install the pinion head bearing using Installer (special tool #5050A, Installer, Bearing Cup) (3) and Handle (special tool #C-4171, Driver Handle, Universal) (2).
- Install the outer pinion bearing cup using Installer (special tool #8594, Installer, Bearing Cup) and Handle (special tool #C-4171, Driver Handle, Universal).
- Install bearing (4) on pinion (3) using Installer (special tool #6052, Installer, Bearing/Seal) (2) and press (1).
- Install a new collapsible spacer (2) onto the pinion shaft (1).
- Install the pinion into the housing and place the outer bearing over the pinion.
- Install the pinion nut (1) onto the pinion shaft (3).
- Using Spline Holder (special tool #9742, Splined Socket) (1) and Socket (special tool #9921, Wrench, Pinion Nut) (2), tighten pinion nut to 74 N.m (54 ft. lbs.).
- Install the pinion seal using Installer (special tool #9931, Installer, Seal) (2) and a hammer (1).
- Install side gears (2), shims (4) and pinion gears (3) into carrier (1).
- Install the pinion gear shaft into the pinion gears and start the roll pin.
- Use a pin punch to install the roll pin (1).
- Apply MOPAR© Lock AND Seal Adhesive or an equivalent to the ring gear bolts (1).
- Install ring gear (2) onto the carrier.
- Install ring gear bolts (1) and tighten to 41 N.m (30 ft. lbs.).
- Press ring gear side (3) carrier bearing (2) onto shaft using Installer (special tool #9643, Installer, Bearing) (1) and press (4).
- Coat the ring and pinion gears with pattern grease before assembling.
- Press pinion gear side (3) carrier bearing (2) onto shaft using Installer (special tool #9643, Installer, Bearing) (1) and press (4).
- Install measured side shims (3) and carrier (1) into the carrier housing (2).
- Apply a bead of MOPAR© AXLE RTV on the case to seal the cover.
- Install cover onto carrier case.
- Tighten cap bolts (2) to 48 N.m (35 ft. lbs.) and tighten cover bolts (1) to 23 N.m (16 ft. lbs.).
- Open the window on the cover and do a pattern check of the gears.
- Place pinion side axle seal (1) onto Installer (special tool #9893, Installer, Seal) (3) with lip side down (2).
- Install pinion side axle seal using Installer (special tool #9893, Installer, Seal) (2) and Handle (special tool #C-4171, Driver Handle, Universal) (1).
- Place pinion side axle seal (1) onto Installer (special tool #9893, Installer, Seal) (3) with lip side down (2).
- Install ring gear side axle seal using Installer (special tool #9893, Installer, Seal) (2) and Handle (special tool #C-4171, Driver Handle, Universal) (1).
- Remove all old gasket material on the mating surfaces of the ECC and RDA. Coat the edge face with liquid gasket. Install wave washer.
- Install the ECC to the RDA and tighten the bolts to 78 N.m (58 ft. lbs.).
See also:
• REMOVAL
• INSTALLATION
• REMOVAL
• REMOVAL
• INSTALLATION
• INSTALLATION