Crankcase Capacity
Oil capacity is 6.0 qts. (5.7L) with filter change.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Camshaft Sprocket Preload Bolt |
| 1998 | 80 (108) |
| 1999 | 50 (68) |
| Connecting Rod Cap Nut | 33 (45) |
| Cylinder Head Bolts (1) |
| Stage 1 | 22 (30) |
| Stage 2 | 45 (61) |
| Stage 3 | 110 (149) |
| Exhaust Manifold Bolts (2) |
| Bolts No. 1-5 & No. 8-11 | 24 (33) |
| Bolts No. 6 & 7 | 23 (31) |
| Fan Bolt | 18 (24) |
| Flexplate-To-Crankshaft Bolts | 55 (75) |
| Flywheel-To-Crankshaft Bolts | 105 (142) |
| Intake Manifold Bolts (2) |
| Bolts No. 1-5 & No. 8-11 | 24 (33) |
| Bolts No. 6 & 7 | 23 (31) |
| Main Bearing Brace Bolts | 35 (47) |
| Main Bearing Cap Bolts |
| Stage 1 | 40 (54) |
| Stage 2 | 70 (95) |
| Stage 3 | 80 (108) |
| Oil Pump Retaining Bolts | 17 (23) |
| Rocker Arm Bolts | 21 (29) |
| Starter Bolts | 33 (45) |
| Vibration Damper Bolt (3) | 80 (108) |
| Water Pump-To-Block Bolts | 17-23 (23-31) |
| Water Pump-To-Chain Cover | 30 (41) |
| INCH Lbs. (N.m) |
| Front Cover Bolts |
| 1/4" X 20 | 60 (7) |
| 5/16" X 18 | (4) |
| Oil Pan Bolts |
| 1/4" X 20 | 84 (9.5) |
| 5/16" X 18 | (5) |
| Oil Pump Cover Bolts | 70 (8) |
| Valve Cover Bolts | 85 (10) |
| (1) All bolts except No. 11. Tighten bolt No. 11 to 100 ft. lbs. (136 N.m). (Схема №3) (2) Tighten in sequence. (Схема №2) (3) With bolt cleaned and threads lubricated with oil. (4) Tighten to 16 ft. lbs. (16 N.m). (5) Tighten to 11 ft. lbs. (15 N.m). |
| (1) | All bolts except No. 11. Tighten bolt No. 11 to 100 ft. lbs. (136 N.m). (Схема №3) |
| (2) | Tighten in sequence. (Схема №2) |
| (3) | With bolt cleaned and threads lubricated with oil. |
| (4) | Tighten to 16 ft. lbs. (16 N.m). |
| (5) | Tighten to 11 ft. lbs. (15 N.m). |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 242 Cu. In. (4.0L) |
| Bore | 3.88" (98.5 mm) |
| Stroke | 3.41" (87.0 mm) |
| Compression Ratio | 8.8:1 |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft |
| End Play | .0015-.0065 (.038-.165) |
| Runout | (1) |
| Main Bearings |
| Journal Diameter |
| No. 1-6 | 2.4996-2.5001 (63.489-63.502) |
| No. 7 | 2.4980-2.4995 (63.449-63.487) |
| Journal Out-Of-Round | .0005 (.013) |
| Journal Taper | .0005 (.013) |
| Oil Clearance | .0010-.0025 (.025-.064) |
| Connecting Rod Bearings |
| Journal Diameter | 2.0934-2.0955 (53.172-53.226) |
| Journal Out-Of-Round | .0005 (.013) |
| Journal Taper | .0005 (.013) |
| Oil Clearance | .001-.003 (.025-.070) |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Pin Bore | .9288-.9298 (23.591-23.617) |
| Crankpin Bore | 2.2080-2.2085 (56.083-56.096) |
| Center-To-Center Length | 6.123-6.127 (155.52-155.63) |
| Maximum Bend | .001(.025) Per 1" (25.40) |
| Maximum Twist | .001(.025) Per 1" (25.40) |
| Side Play | .010-.019 (.25-.48) |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance (1998) | (1) .0013-.0021 (.033-.053) |
| Clearance (1999) | .0008-.0015 (.018-.038) |
| Diameter | (2) |
| Pins |
| Diameter | .9306-.9307 (23.637-23.640) |
| Piston Fit (1998) | .0003-.0007 (.007-.018) |
| Piston Fit (1999) | .0005-.0009 (.0102-.0208) |
| Rod Fit | Press Fit |
| Rings |
| End Gap |
| No. 1 | .009-.024 (.229-.610) |
| No. 2 | .019-.038 (.483-.965) |
| No. 3 (Oil) | .010-.060 (.254-1.500) |
| Side Clearance |
| No. 1 & 2 | .0017-.0033 (.042-.084) |
| No. 3 (Oil) | .0024.0083 (.06-.21) |
| (1) Preferred piston clearance is .0013-.0015" (.033-.038 mm). (2) Information is not available from manufacturer. Replace pistons if piston clearance exceeds .0025" (.064 mm). |
| (1) | Preferred piston clearance is .0013-.0015" (.033-.038 mm). |
| (2) | Information is not available from manufacturer. Replace pistons if piston clearance exceeds .0025" (.064 mm). |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Cylinder Head Height | (1) |
| Maximum Warpage | .008" (.20 mm) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 44.5° |
| Seat Width | .040-.060" (1.02-1.52 mm) |
| Maximum Seat Runout | .0025" (.064 mm) |
| Seat Bore Diameter | (1) |
| Exhaust Valve |
| Seat Angle | 44.5° |
| Seat Width | .040-.060" (1.02-1.52 mm) |
| Maximum Seat Runout | .0025" (.064 mm) |
| Seat Bore Diameter | (1) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | .313-314" (7.95-7.97 mm) |
| Valve Stem-To-Guide Oil Clearance | .001-.003" (.03-.08 mm) |
| Exhaust Valve |
| Valve Guide I.D. | .313-314" (7.95-7.97 mm) |
| Valve Stem-To-Guide Oil Clearance | .001-.003" (.03-.08 mm) |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter | (1) |
| End Play | (1) |
| Journal Diameter |
| No. 1 | 2.029-2.030 (51.54-51.56) |
| No. 2 | 2.019-2.020 (51.28-51.31) |
| No. 3 | 2.009-2.010 (51.03-51.05) |
| No. 4 | 1.999-2.000 (50.78-50.80) |
| Journal Runout | (2) |
| Lobe Height | (1) |
| Lobe Lift | (1) |
| Oil Clearance | .001-.003 (.03-.08) |
| (1) Information is not available from manufacturer. (2) Information is not available from manufacturer. Manufacturer specifies .001" (.03 mm) maximum base circle runout. |
| (1) | Information is not available from manufacturer. |
| (2) | Information is not available from manufacturer. Manufacturer specifies .001" (.03 mm) maximum base circle runout. |
VALVE LIFTERS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter | .9055-.9065 (22.999-23.025) |
| Lifter Diameter | .9040-.9045 (22.962-22.974) |
| Oil Clearance | .001-.0025 (.025-.063) |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter | 3.8759-3.8775 (98.447-98.488) |
| Maximum Taper | .001 (.03) |
| Maximum Out-Of-Round | .001 (.03) |
| Minimum Deck Height | 9.450-9.456 (240.03-240.18) |
| Maximum Warpage | .008 (.20) |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 45° |
| Head Diameter | 1.905-1915" (48.387-48.641 mm) |
| Minimum Margin | .031" (.787 mm) |
| Minimum Refinish Length | 4.822" (122.47 mm) |
| Stem Diameter | .312" (7.92 mm) |
| Valve Tip Maximum Refinish | .010" (.25 mm) |
| Exhaust Valves |
| Face Angle | 45° |
| Head Diameter | 1.495-1.505" (37.973-38.227 mm) |
| Minimum Margin | .031" (.787 mm) |
| Minimum Refinish Length | 4.837" (122.86 mm) |
| Stem Diameter | .312" (7.92 mm) |
| Valve Tip Maximum Refinish | .010" (.25 mm) |
| Valve Springs |
| Free Length | 1.876" (47.65 mm) |
| Installed Height | (1) |
| Out-Of-Square | (1) |
| Lbs. @ In. (kg @ mm) |
| Spring Pressure |
| 1998 Engines |
| Valve Closed | 61-69 @ 1.640 (27.63-31.30 @ 41.66) |
| Valve Open | 83-89 @ 1.216 (86.18-95.25 @ 30.89) |
| 1999 Engines |
| Valve Closed | 71-79 @ 1.640 (32.2-35.8 @ 41.66) |
| Valve Open | 202-218 @ 1.216 (91.6-98.8 @ 30.89) |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |