Crankcase Capacity
Crankcase capacity is 4 qts. (3.8L) with oil filter change.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Camshaft Sprocket Bolt | 80 (108) |
| Connecting Rod Cap Nut | 33 (45) |
| Cylinder Head Bolt (1) |
| Step 1 (Bolts No. 1-10) | 22 (30) |
| Step 2 (Bolts No. 1-10) | 45 (61) |
| Step 3 |
| Bolts No.1-6 | 110 (149) |
| Bolt No.7 | 100 (136) |
| Bolts No. 8-10 | 110 (149) |
| Drive Plate-To-Converter Bolt | 40 (54) |
| Exhaust Manifold Bolt (2) |
| Bolt No.1 | 30 (41) |
| Bolts No. 6 & 7 | 23 (31) |
| Exhaust Manifold Pipe Nut | 20 (27) |
| Fan Bolt | 18 (24) |
| Flexplate-To-Crankshaft Bolt (A/T) | 105 (143) |
| Flywheel-To-Crankshaft Bolt (M/T) | 70 (95) |
| Intake Manifold Bolt (2) |
| Bolts No. 2-5 | 23 (31) |
| Main Bearing Cap Bolt |
| Step 1 | 40 (54) |
| Step 2 | 70 (95) |
| Step 3 | 80 (108) |
| Oil Pump Retaining Bolt (Long & Short) | 17 (23) |
| Oxygen (HO2S) Sensor Bolt | 23 (30) |
| Rocker Arm Bolt | 21 (28) |
| Starter Bolt | 33 (45) |
| Vibration Damper Bolt | (3) 80 (108) |
| Water Pump Bolt | 23 (31) |
| INCH Lbs. (N.m) |
| Front Cover-To-Block Bolt |
| 1/4" - 20 | 60 (7) |
| 5/16" - 18 | (4) |
| Oil Pan Bolt |
| 1/4" X 20 | 84 (9.5) |
| 5/16" X 18 | (5) |
| Oil Pump Cover Bolt | 70 (8) |
| Throttle Body-To-Intake Bolt | 90 (10) |
| Valve Cover Bolt | 115 (13) |
| (1) Tighten in sequence. (Схема №5) (2) Tighten bolts in sequence. (Схема №4) (3) With bolt cleaned and threads lubricated with oil. (4) Tighten to 16 ft. lbs. (22 N.m). (5) Tighten to 11 ft. lbs. (15 N.m). |
| (1) | Tighten in sequence. (Схема №5) |
| (2) | Tighten bolts in sequence. (Схема №4) |
| (3) | With bolt cleaned and threads lubricated with oil. |
| (4) | Tighten to 16 ft. lbs. (22 N.m). |
| (5) | Tighten to 11 ft. lbs. (15 N.m). |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 150 Cu. In. (2.5L) |
| Bore | 3.88" (98.5 mm) |
| Stroke | 3.19" (81.0 mm) |
| Compression Ratio | 9.1:1 |
| Fuel System | PFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft |
| End Play | .0015-.0065 (.038-.165) |
| Runout | (1) |
| Main Bearings |
| Journal Diameter | 2.4996-2.5001 (63.489-63.502) |
| Journal Out-Of-Round | .0005 (.013) |
| Journal Taper | .0005 (.013) |
| Oil Clearance | (2) .0010-.0025 (.025-.063) |
| Connecting Rod Bearings |
| Journal Diameter | 2.0934-2.0955 (53.172-53.226) |
| Journal Out-Of-Round | .0005 (.013) |
| Journal Taper | .0005 (.013) |
| Oil Clearance | .0015-.0020 (.038-.050) |
| (1) Information is not available from manufacturer. (2) Preferred main bearing oil clearance is.002" (0.50 mm) |
| (1) | Information is not available from manufacturer. |
| (2) | Preferred main bearing oil clearance is.002" (0.50 mm) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Pin Bore | .9288-.9298 (23.591-23.617) |
| Crankpin Bore | 2.2080-2.2085 (56.083-56.096) |
| Center-To-Center Length | 6.123-6.127 (155.52-155.62) |
| Maximum Bend | .006 (.15) |
| Maximum Twist | .006 (.15) |
| Side Play | .010-.019 (.25-.48) |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Piston |
| Clearance | (1) .0013-.0021 (.033-.053) |
| Diameter | (2) |
| Pins |
| Diameter | .9306-.9307 (23.637-23.640) |
| Piston Fit | (3) .0003-.0007 (.007-.018) |
| Rod Fit | Press Fit |
| Rings |
| End Gap |
| No. 1 | .009-.024 (.229-.610) |
| No. 2 | .019-.038 (.483-.965) |
| No. 3 (Oil) | .010-.060 (.254-1.500) |
| Side Clearance |
| No. 1 & 2 | .0017-.0033 (.042-.084) |
| No. 3 (Oil) | .0024.0083 (.06-.21) |
| (1) Preferred piston clearance is .0013-.0015" (.033-.038 mm). (2) Information is not available from manufacturer. Replace pistons if piston clearance exceeds .004" (.10 mm). (3) Preferred piston pin fit is .0006" (.015 mm). |
| (1) | Preferred piston clearance is .0013-.0015" (.033-.038 mm). |
| (2) | Information is not available from manufacturer. Replace pistons if piston clearance exceeds .004" (.10 mm). |
| (3) | Preferred piston pin fit is .0006" (.015 mm). |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter | 3.875-3.877 (98.42-98.48) |
| Maximum Taper | .001 (.03) |
| Maximum Out-Of-Round | .001 (.03) |
| Minimum Deck Height | 9.320 (236.73) |
| Maximum Deck Warpage | .008 (.20) |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 45° |
| Head Diameter | 1.905-1.915" (48.387-48.641 mm) |
| Minimum Margin | .031" (.79 mm) |
| Minimum Refinish Length | 4.889" (124.18 mm) |
| Stem Diameter | .311-.312" (7.89-7.92 mm) |
| Valve Tip Maximum Refinish | .010" (.25 mm) |
| Exhaust Valves |
| Face Angle | 45° |
| Head Diameter | 1.50" (38.1 mm) |
| Minimum Margin | .031" (.79 mm) |
| Minimum Refinish Length | 4.927" (125.15 mm) |
| Stem Diameter | .311-.312" (7.90-7.92 mm) |
| Valve Tip Maximum Refinish | .010" (.25 mm) |
| Valve Springs |
| Free Length | 1.96" (49.9 mm) |
| Installed Height | 1.64" (41.7 mm) |
| Out-Of-Square | (1) |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Valve Closed | 71-79 @ 1.640 (27.63-31.30 @ 41.66) |
| Valve Open | 83-89 @ 1.216 (86.18-95.25 @ 30.89) |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Cylinder Head Height | (1) |
| Maximum Warpage | .008" (.20 mm) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 44.5° |
| Seat Width | .040-.060" (1.02-1.52 mm) |
| Maximum Seat Runout | .0025" (.063 mm) |
| Exhaust Valve |
| Seat Angle | 44.5° |
| Seat Width | .040-.060" (1.02-1.52 mm) |
| Maximum Seat Runout | .0025" (.063 mm) |
| Seat Bore Diameter | (1) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | .313-.314" (7.95-7.98 mm) |
| Valve Stem-To-Guide Oil Clearance | .001-.003" (.03-.08 mm) |
| Exhaust Valve |
| Valve Guide I.D. | .313-.314" (7.95-7.98 mm) |
| Valve Stem-To-Guide Oil Clearance | .001-.003" (.03-.08 mm) |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bearing Clearance | .001-.003 (.025-.076) |
| Bore Diameter | (1) |
| End Play | (1) |
| Journal Diameter |
| No. 1 | 2.029-2.030 (51.54-51.56) |
| No. 2 | 2.019-2.020 (51.28-51.31) |
| No. 3 | 2.009-2.010 (51.03-51.05) |
| No. 4 | 1.999-2.000 (50.78-50.80) |
| Journal Runout | (2) |
| Lobe Height | (1) |
| Lobe Lift |
| Intake | .255 (6.477) |
| Exhaust | .259 (6.579) |
| Oil Clearance | .001-.003 (.03-.08) |
| (1) Information is not available from manufacturer. (2) Information is not available from manufacturer. Manufacturer specifies .001" (.03 mm) maximum base circle runout. |
| (1) | Information is not available from manufacturer. |
| (2) | Information is not available from manufacturer. Manufacturer specifies .001" (.03 mm) maximum base circle runout. |
VALVE LIFTERS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter | .9055-.9065 (22.987-23.025) |
| Lifter Diameter | .9040-.9045 (22.962-22.974) |
| Oil Clearance | .0010-.0025 (.025-.063) |