Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the "SUPPLEMENTAL RESTRAINT SYSTEM" and "SEAT BELTS" of this Service Information.
| WARNING | To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the " SUPPLEMENTAL RESTRAINT SYSTEM ". Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Information. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. |
Special Service Tool
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
SPECIAL SERVICE TOOL REFERENCE Tool number (Kent-Moore No.) Tool name Description KV99103510 (-) Radiator plate pliers A Installing radiator upper and lower tanks KV99103520 (-) Radiator plate pliers B Removing radiator upper and lower tanks
Scheme 17
Commercial Service Tool
COMMERCIAL SERVICE TOOL REFERENCE Tool name Description Power tool Loosening nuts and bolts Radiator cap tester Checking radiator and radiator cap Radiator cap tester adapter Adapting radiator cap tester to radiator cap and thermostat housing filler neck 28 (1.10) dia. 31.4 (1.236) dia. 41.3 (1.626) dia. Unit: mm (in)
Scheme 18
Scheme 19
Changing Engine Coolant
| WARNING | To avoid being scalded, never change engine coolant when engine is hot. Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a quarter of a turn to release built-up pressure. Then turn radiator cap all the way. |
Scheme 20
- Remove engine room cover (RH and LH). Refer to «Engine Room Cover»(ref-356271-S37574715152010021300000) .
- Remove engine cover with power tool. Refer to " «Removal And Installation»(ref-356271-S00500245662010021300000) ".
- Open radiator drain plug at the bottom of radiator, and then remove radiator cap. When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer to " «Disassembly And Assembly»(ref-356271-S30354377962010021300000) ".
- Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing.
- Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to " «FLUSHING COOLING SYSTEM»(ref-356272-S15502660322010021300000) ".
Scheme 21
Scheme 22
- Install reservoir tank if removed and radiator drain plug. CAUTION: Be sure to clean radiator drain plug and install with new O-ring. Radiator drain plug: Torque Specifications : 1.2 N.m (0.12 kg-m, 11 in-lb) If water drain plugs on cylinder block are removed, close and tighten them. Refer to " «Disassembly And Assembly»(ref-356271-S30354377962010021300000) ".
- Check that each hose clamp has been firmly tightened.
- Remove air relief plug (1) on heater hose.
- Fill thermostat housing and reservoir tank to specified level. Refill engine coolant up to filler neck of thermostat housing . Pour engine coolant through engine coolant filler neck slowly of less than 2 l (2-1/8 US qt, 1-3/4 Imp qt) a minute to allow air in system to escape . Use Genuine NISSAN Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or demineralized). Refer to «Recommended Fluids And Lubricants»(ref-356264-S33360835822010021300000) . Engine coolant capacity (With reservoir tank at "MAX" level): Approximately 10.4 l (11 US qt, 9-1/8 lmp qt) Reservoir tank engine coolant capacity (At "MAX" level): 0.8 l (7/8 US qt, 3/4 lmp qt) When engine coolant overflows air relief hole on heater hose, install air relief plug. Air relief plug: Torque Specifications : 1.2 N.m (0.12 kg-m, 11 in-lb)
- Install radiator cap.
- Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 RPM. Check thermostat opening condition by touching radiator hose (lower) to see a flow of warm water. CAUTION: Watch water temperature gauge so as not to overheat engine.
- Stop engine and cool down to less than approximately 50°C (122°F). Cool down using a fan to reduce the time. If necessary, refill engine coolant up to filler neck of thermostat housing.
- Refill reservoir tank to "MAX" level line with engine coolant.
- Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
- Check cooling system for leakage with engine running.
- Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 RPM with heater temperature controller set at several position between "COOL" and "WARM". Sound may be noticeable at heater unit.
- Repeat step 11 three times.
- If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level no longer drops.
Scheme 23
- Install reservoir tank if removed and radiator drain plug. CAUTION: Be sure to clean drain plug and install with new O-ring. Radiator drain plug: Torque Specifications : 1.2 N.m (0.12 kg-m, 11 in-lb) If water drain plugs on cylinder block are removed, close and tighten them. Refer to " «Disassembly And Assembly»(ref-356271-S30354377962010021300000) ".
- Remove air relief plug (1) on heater hose.
- Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill thermostat housing and reservoir tank with water and reinstall radiator cap. Air relief plug: Torque Specifications : 1.2 N.m (0.12 kg-m, 11 in-lb)
- Run engine and warm it up to normal operating temperature.
- Rev engine two or three times under no-load.
- Stop engine and wait until it cools down.
- Drain water from the system. Refer to " «DRAINING ENGINE COOLANT»(ref-356272-S06705062642010021300000) ".
- Repeat steps 1 through 7 until clear water begins to drain from radiator.
Scheme 24
- Refer to " «Component»(ref-356247-S34736249572010021300000) " for symbols in the figure.
Checking Radiator
Check radiator for mud or clogging. If necessary, clean radiator as follows
| CAUTION | Be careful not to bend or damage the radiator fins. When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator shroud and horns. Then tape the harness and electrical connectors to prevent water from entering. |
- Apply water by hose to the back side of the radiator core vertically downward.
- Apply water again to all radiator core surface once per minute.
- Stop washing if any stains no longer flow out from radiator.
- Blow air into the back side of radiator core vertically downward. Use compressed air lower than 490 kPa (5 kg/cm 2 , 71 psi) and keep distance more than 30 cm (11.81 in).
- Blow air again into all the radiator core surfaces once per minute until no water sprays out.
Scheme 25
Scheme 26
- Attach spacer to tip of radiator plate pliers A (SST). Spacer specification: 18 mm (0.71 in) wide x 8.5 mm (0.335 in) long x 1.5 mm (0.059 in) thick.
- Check that when radiator plate pliers A [SST: KV99103510 (-)] are closed dimension H" is approximately 7.6 mm (0.299 in).
- Adjust dimension H" with spacer, if necessary.
Scheme 27
Scheme 28
Scheme 29
Scheme 30
- Remove upper and lower tanks with radiator plate pliers B (SST). CAUTION: Never disassemble lower tank and A/T fluid cooler. NOTE: Regard lower tank and A/T fluid cooler as an assembly. Grip the crimped edge and bend it upwards so that radiator plate pliers B [SST: KV99103520 (-)] slips off. CAUTION: Never bend excessively. In areas where radiator plate pliers B [SST: KV99103520 (-)] cannot be used, use flat-blade screwdriver to bend the edge up. CAUTION: Be careful not to damage tank.
- Remove sealing rubber.
- Check the edge stands straight up.
Scheme 31
Scheme 32
Scheme 33
Scheme 34
Scheme 35
Scheme 36
- Clean contact portion of tank.
- Install new sealing rubber while pushing it with fingers. CAUTION: Be careful not to twist sealing rubber.
- Caulk tank in numerical order as shown in the figure with radiator plate pliers A (SST). Use pliers in the locations where radiator plate pliers A [SST: KV99103510 (-)] cannot be used.
- Check that the rim is completely crimped down. Standard height "H" : 8.0 - 8.4 mm (0.315 - 0.331 in)
- Check that there is no leakage. Refer to " «INSPECTION»(ref-356272-S10694866252010021300000) ".
Scheme 37
Scheme 38
- Apply pressure with radiator cap tester adapter (commercial service tool) and radiator cap tester (commercial service tool). provide used radiator and connect it to tested radiator using radiator hoses as shown in the figure. NOTE: The used radiator should be tested beforehand to confirm it has no leakage. If used one is not available, it is possible to use new service part as a radiator testing tool. Testing pressure : 157 kPa (1.6 kg/cm 2 , 23 psi) WARNING: To prevent the risk of hose coming undone while under pressure, securely fasten it down with hose clamp. CAUTION: Attach hose to A/T fluid cooler to seal its inlet and outlet.
- Check for leakage by soaking radiator in water container with the testing pressure applied.
Scheme 39
- Refer to " «Component»(ref-356247-S34736249572010021300000) " for symbols not described on the above.
RADIATOR
| Unit: kPa (kg/cm 2 , psi) | ||
|---|---|---|
| Radiator cap relief pressure | Standard | 78.2 - 98.8 (0.8 - 1.0, 11 - 14) |
| Limit | 59 (0.6, 9) | |
| Leakage testing pressure | 157 (1.6, 23) | |
RADIATOR SPECIFICATION
THERMOSTAT
| Thermostat | Standard |
|---|---|
| Valve opening temperature | 80 - 84°C (176 - 183°F) |
| Maximum valve lift | More than 10 mm/95°C (0.39 in/203°F) |
| Valve closing temperature | 77°C (171°F) |
THERMOSTAT SPECIFICATION
WATER CONTROL VALVE
| Water control valve | Standard |
|---|---|
| Valve opening temperature | 93.5 - 96.5°C (200 - 206°F) |
| Maximum valve lift | More than 8 mm/108°C (0.31 in/226°F) |
| Valve closing temperature | 90°C (194°F) |
WATER CONTROL VALVE SPECIFICATION