BRAKE REACTION PLATE END PLAY ADJUSTMENT
Replace the pressure plate of the low-reverse brake with the special tool, and then install the brake disc, brake plate, and snap ring as shown in the figure. Install the reaction plate and the used snap ring. Move the special tool to measure the end play, and then replace the snap ring to adjust the end play to standard value.
Standard value : 0 ~ 0.16mm
Scheme 14
SECOND BRAKE END PLAY ADJUSTMENT
Replace the pressure plate of the second brake with the special tool, and then install the brake disc and brake plate as shown in the figure. Install the return spring, second brake piston, and snap ring.
Scheme 15
Standard value : 0.79 ~ 1.25mm
Select a pressure plate whose thickness is within the following value. [A (moving amount) + thickness of the special tool - 1.25] to [A (moving amount) + thickness of the special tool - 0.79].
Scheme 16
LOW-REVERSE BRAKE END PLAY ADJUSTMENT
Reverse the transmission and install a dial gauge. Move the special tool up and down to measure the end play.
Scheme 17
Standard value : 1.35 ~ 1.81mm
Select a pressure plate whose thickness is within the following value. [A (moving amount) + thickness of the special tool - 1.81] to [A (moving amount) + thickness of the special tool - 1.35].
Scheme 18
Scheme 19
UNDERDRIVE SUN GEAR END PLAY ADJUSTMENT
Install the used thrust race #8, and then the rear cover. Measure the underdrive sun gear end play. Replace thrust race #8 to adjust the play to the standard value.
Standard value : 0.25 ~ 0.45mm
Note. Installing the underdrive clutch hub makes it easy to measure the underdrive sun gear end play.
Scheme 20
DIFFERENTIAL CASE PRELOAD ADJUSTMENT
Place a piece of solder (approx. 10 mm in length, 3mm in diameter) on the torque converter housing as shown in the figure.
Install the torque converter housing to the transmission case without applying sealant. Tighten its mounting bolts to the specified torque. Loosen the bolts, and remove the solder. Use a micrometer to measure the thickness (T) of the pressed solder. Select a spacer with a thickness that is within the following value.
Standard value : (T + 0.045mm) to (T + 0.105mm)
