INSTALLATION
Installation is in the reverse order of removal. Perform the following
- Adjust the shift cable.
- Refill the transaxle with fluid.
- Refill the radiator with engine coolant.
- Bleed air from the cooling system with the heater valve open.
- Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent corrosion.
Scheme 154
Scheme 155
Scheme 156
Scheme 157
- Lowering the vehicle or lifting up a jack, install the transaxle assembly.
- Tighten the transaxle lower mounting bolts (B-4EA). TORQUE: 65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)
- Install the drive plate bolts (A) by turning the timing gear. TORQUE: 46~53 Nm (4.6~5.3 kgf.m, 33.3~38.3 lb-ft) (Scheme 151): Identifying Drive Plate Bolts
- In case of 4WD, install the transfer case assembly, (see ' «TRANSFER CASE»(/hyundai/santa-fe/ii-2005-2010/remont/manual-trans/#manual-transaxle-system-m5gf2) ')
- After removing a jack, insert the drive shafts, (see «DRIVESHAFT»(/hyundai/santa-fe/ii-2005-2010/remont/driveshaft-universal-joints/#driveshaft) )
- Install the sub frame, (see «FRONT SUSPENSION SYSTEM»(/hyundai/santa-fe/ii-2005-2010/remont/suspension-front/#front-suspension-system) ).
- Tighten the roll stopper mounting bolts. TORQUE: 90~110 Nm (9~11 kgf.m, 65.1~79.5 lb-ft)
- Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle, (see «FRONT SUSPENSION SYSTEM»(/hyundai/santa-fe/ii-2005-2010/remont/suspension-front/#front-suspension-system) )
- Install the under cover (A). (Scheme 152): Identifying Under Cover
- Install the steering column joint bolt and the EPS connector, (see «GENERAL (STEERING SYSTEM)»(/hyundai/santa-fe/ii-2005-2010/remont/electronic-steering/#general-steering-system) )
- Connect the return tube (A) with a clamp, (see «GENERAL (STEERING SYSTEM)»(/hyundai/santa-fe/ii-2005-2010/remont/electronic-steering/#general-steering-system) ) (Scheme 153): Identifying Return Tube With Clamp
- Install the front wheels and tires.
- Tighten the transaxle insulator mounting bolt (A). TORQUE: 90~110 Nm (9~11 kgf.m, 65.1~79.5 lb-ft) see scheme 169: Identifying Transaxle Insulator Mounting Bolt
- Tighten the transaxle mounting bolts (A). TORQUE: 65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft) see scheme 170: Identifying Transaxle Mounting Bolts
- Remove the SST (09200-38001) holding the engine and transaxle assembly. see scheme 171: Identifying SST (09200-38001)
- Install the starter motor, (see «CHARGING SYSTEM (ENGINE ELECTRICAL SYSTEM (G6EA-GSL 2.7))»(/hyundai/santa-fe/ii-2005-2010/remont/charging-system/#charging-system-engine-electrical-system-g6ea-gsl-27) ). TORQUE: 65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)
- Connect the power steering pressure tube (A) to the power steering oil pump. see scheme 172: Identifying Power Steering Pressure Tube
- Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps (B). see scheme 173: Identifying Transaxle Oil Cooler Hoses
- Install the control cable assembly (C) by tightening the nut (A) and clip (B). TORQUE: 8~12 Nm (0.8~1.2 kgf.m, 5.8~8.6 lb-ft) see scheme 174: Identifying Control Cable Assembly Nut And Clip
- Connect the transaxle wire harness connectors. Install the inhibitor switch connector (A). see scheme 175: Identifying Inhibitor Switch Connector Install the solenoid valve connector (A). see scheme 176: Identifying Solenoid Valve Connector Install the input speed sensor connector (A). see scheme 177: Identifying Input Speed Sensor Connector Install the output speed sensor connector (A). see scheme 178: Identifying Output Speed Sensor Connector Install the vehicle speed sensor connector (A). see scheme 179: Identifying Vehicle Speed Sensor Connector
- Install the battery tray (B) by tightening the four mounting bolts (A). see scheme 180: Identifying Battery Tray Mounting Bolts
- Install the air cleaner lower part (A) by installing the two mounting bolts. see scheme 181: Identifying Air Cleaner Lower Part With Mounting Bolts
- Install the air cleaner upper cover (B) by installing the clips (A). see scheme 182: Identifying Air Cleaner Upper Cover With Clips
- Connect the air cleaner hose (B) and tighten the clamp bolt (A). see scheme 183: Identifying Air Cleaner Hose And Clamp Bolt
- Connect the AFS connector (A). (Scheme 154): Identifying AFS Connector
- Install the battery (A). see scheme 185: Identifying Battery
- Refill the transaxle fluid, (see ' «SERVICE ADJUSTMENT PROCEDURE»(/hyundai/santa-fe/ii-2005-2010/remont/automatic-trans/#automatic-transaxle-system-f4a51-3) ')
- Refill the power steering fluid, (see «GENERAL (STEERING SYSTEM)»(/hyundai/santa-fe/ii-2005-2010/remont/electronic-steering/#general-steering-system) ) CAUTION: After Installing the inter cooler assembly, bleed the air in the system.
- Install the engine cover and the inter cooler assembly, (see «ENGINE MECHANICAL SYSTEM (G6EA-GSL 2.7)»(/hyundai/santa-fe/ii-2005-2010/remont/accessory-drive-belts/#engine-mechanical-system-g6ea-gsl-27) ) NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the High- Scan Pro. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center facia. Turn the ignition switch on and power on the Hi-Scan Pro. Select the vehicle's name. Select 'AUTOMATIC TRANSAXLE'. see scheme 186: Display Screen Of - Resetting T/A Values Select 'RESETTING AUTO T/A VALUES' and perform the procedure. see scheme 187: Display Screen Of - Resetting Auto T/A Values Perform the procedure by pressing F1 (REST). see scheme 188: Display Screen Of - Resetting Auto T/A Values
Scheme 158
Scheme 159
- Sensor type: Normal open 3-way
- Operating temperature: -30°C~130°C (-22°F~266°F)
- Frequency: LR, 2ND, UD, OD: 61.27Hz (at the ATF temp, above -20°C (-4°F)) DCC: 30.64HZ
- Internal resistance: 3.0 ± 0.5 ohms (LR, 2ND, UD, OD, TCC) 4.35 ± 0.5 ohms (VFS)
- Surge voltage: 56 V (Except VFS) (LR, 2ND, UD, OD, DCC) (Scheme 155): Identifying Solenoid Valve Port LOCATION (Scheme 156): Identifying Automatic Transaxle Control System Components