Contents Section: Frames, Subframes & Crossmembers All sections

Specifications: Other Honda Ridgeline I рестайлинг

Frames, Subframes & Crossmembers 1 illustration ~280 words

Engine Electrical

ItemMeasurementQualificationStandard or NewService Limit
Ignition coilRated voltage12V
Firing order1-4-2-5-3-6
Spark plugTypeNGKILZKR7B11
DENSOSXU22HCR11
Gap1.0-1.1 mm (0.039-0.043 in.)
Ignition timingAt idle Check the red markIn N or P10 ± 2° BTDC
Drive beltTensionAuto tensioner
AlternatorOutputAt 13.5 V and normal engine temperature130 A
Coil (rotor) resistanceAt 68°F (20°C)2.5 ohms
Slip ring O.D.14.4 mm (0.567 in.)14.0 mm (0.551 in.)
Brush length10.5 mm (0.413 in.)1.5 mm (0.059 in.)
Brush spring tension3.2 N (0.33 kgf, 0.73 lbf)
StarterOutput1.8 kW
Commutator mica depth0.50-0.90 mm (0.0197-0.0354 in.)0.20 mm (0.0079 in.)
Commutator runout0.02 mm (0.0008 in.) max.0.05 mm (0.0020 in.)
Commutator O.D.28.9-29.0 mm (1.138-1.142 in.)28.0 mm (1.102 in.)
Brush length15.0-16.0 mm (0.591-0.630 in.)9.0 mm (0.354 in.)
Brush spring tension (new)22.3-27.3 N (2.27-2.78 kgf, 5.00-6.13 lbf)

ENGINE ELECTRICAL SPECIFICATION

Cylinder Head

HemMeasurementQualificationStandard or NewService Limit
HeadWarpage0.05 mm (0.002 in.)
Height120.95-121.05 mm (4.7618-4.7657 in.)120.8 mm (4.756 in)
CamshaftEnd play0.05-0.20 mm (0.0020-0.0079 in.)0.20 mm (0.0079in.)
Camshaft-to-holder oil clearance0.050-0.089 mm (0.00197-0.00350 in.)0.15 mm (0.0059 in.)
Total runout0.03 mm (0.0012 in.) max.0.04 mm (0.0016 in.)
Cam lobe heightIntake PRI34.299 mm (1.35035 in.)
Intake SEC35.621 mm (1.40240 in.)
Exhaust36.512 mm (1.4375 in.)
ValveClearance (cold)Intake0.20-0.24 mm (0.008-0.009 in.)
Exhaust0.28-0.32 mm (0.011 -0.012 in.)
Stem O.D.Intake5.485-5.495 mm (0.21594-0.21634 in.)5.455 mm (0.21476 in.)
Exhaust5.450-5.460 mm (0.21457-0.21496 in.)5.420 mm (0.21339 in.)
Stem-to-guide clearanceIntake0.020-0.045 mm (0.00079-0.00177 in.)0.08 mm (0.0031 in.)
Exhaust0.055-0.080 mm (0.00217-0.00315 in.)0.11 mm (0.0043 in.)
Valve seatWidthIntake1.25-1.55 mm (0.0492-0.0610 in.)2.00 mm (0.0787 in.)
Exhaust1.25-1.55 mm (0.0492-0.0610 in.)2.00 mm (0.0787 in.)
Stem installed heightIntake46.75-47.55 mm (1.8405-1.8720 in.)47.80 mm (1.8819 in.)
Exhaust46.68-47.48 mm (1.8378-1.8693 in.)47.73 mm (1.8791 in.)
Valve guideInstalled heightIntake21.20-22.20 mm (0.8346-0.8740 in.)
Exhaust20.60-21.60 mm (0.8110-0.8740 in.)
Rocker armArm-to-shaft clearanceIntake0.015-0.046 mm (0.00059-0.00181 in.)0.046 mm (0.00181 in.)
Exhaust0.018-0.047 mm (0.00071-0.00185 in.)0.047 mm (0.00185 in.)

CYLINDER HEAD SPECIFICATION

Engine Block

ItemMeasurementQualificationStandard or NewService Limit
BlockWarpage of deck0.07 mm (0.002 in.) max.0.10 mm (0.003 in.)
Bore diameter89.000-89.015 mm (3.50393-3.50452 in.)89.065 mm (3.50649 in.)
Bore taper0.05 mm (0.0020 in.)
Reboring limit0.25 mm (0.0098 in.)
PistonSkirt O.D. at 16.0 mm (0.63 in.) from bottom of skirt88.975-88.985 mm (3.50295-3.50334 in.)88.965 mm (3.50255 in.)
Clearance in cylinder0.015-0.040 mm (0.00059-0.00157 in)0.08 mm (0.0031 in)
Piston ringRing-to-groove clearanceTop0.055-0.080 mm (0.003-0.003 in.)0.15 mm (0.005 in.)
Second0.030-0.055 mm (0.002-0.002 in.)0.13 mm (0.005 in.)
Ring end gapTop0.20-0.35 mm (0.008-0.013 in.)0.60 mm (0.023 in.)
Second0.40-0.55 mm (0.016-0.021 in.)0.70 mm (0.027 in.)
Oil0.20-0.70 mm (0.008-0.027 in.)0.80 mm (0.031 in.)
Piston pinO.D.21.962-21.965 mm (0.86464-0.86476 in.)21.954 mm (0.86433 in.)
Pin-to-piston clearance0.0050 - 0.0010 mm (-0.000197 - 0.000039 in.)0.004 mm (0.0016 in.)
Connecting rodPin-to-rod clearance0.005-0.014 mm (0.00020-0.00055 in.)0.019 mm (0.00075 in.)
Small end bore diameter21.970-21.976 mm (0.86496-0.86520 in.)
Big end bore diameter58.0 mm (2.283 in.)
End play0.15-0.35 mm (0.006-0.013 in.)0.45 mm (0.017 in.)
CrankshaftMain journal diameter71.976-72.000 mm (2.83370-2.83464 in.)
Rod journal diameter54.976-55.000 mm (2.16441-2.16535 in.)
Rod/main journal taper0.005 mm (0.00020 in.) max.0.010 mm (0.00039 in.)
Rod/main journal out-of-round0.005 mm (0.00020 in.) max.0.010 mm (0.00039 in.)
End play0.10-0.35 mm (0.0039-0.0138 in.)0.45 mm (0.0177 in.)
Total runout0.025 mm (0.00098 in.) max.0.03 mm (0.0012 in.)
Crankshaft bearingMain bearing-to-journal oil clearance0.019-0.045 mm (0.00075-0.00177 in.)0.050 mm (0.00197 in.)
Connecting rod bearing-to-journal oil clearance0.020-0.044 mm (0.00079-0.00173 in.)0.050 mm (0.00197 in.)

ENGINE BLOCK SPECIFICATION

Cooling System

ItemMeasurementQualificationStandard or NewService Limit
RadiatorCoolant capacities (including engine, heater, hoses, and reservoir)Engine overhaul8.1 L (2.14 US gal)
Coolant change6.2 L (1.64 US gal)
Coolant typeHonda Long Life Antifreeze/Coolant Type 2
Coolant reservoirCoolant capacity0.6 L (0.16 US gal)
Radiator capOpening pressure93-123 kPa (0.95-1.25 kgf/cm 2 , 14-18 psi)
ThermostatOpening temperatureBegins to open169-176°F (76-80°C)
Fully open194°F (90°C)
Valve lift at fully open10.0 mm (0.394 in.) min.

COOLING SYSTEM SPECIFICATION

Fuel and Emissions

ItemMeasurementQualificationStandard or NewService Limit
Fuel pressure regulatorPressure with fuel pressure gauge connected390-440 kPa (4.0-4.5 kgf/cm 2 , 57-64 psi)
Fuel tankCapacity83.3 L (22.01 US gal)
Engine idleIdle speed without loadIn N or P720 ± 50 rpm
Idle speed with high electrical loadIn N or P720 ± 50 rpm

FUEL AND EMISSIONS SPECIFICATION

Automatic Transmission and A/T Differential

ItemMeasurementQualificationStandard or NewService Limit
Automatic transmission fluidCapacity: use Honda ATF DW-1Fluid change3.1 L (3.3 US qt)
Overhaul8.0 L (8.5 US qt)
ATF pressureLine pressureAt 2,000 rpm in N or P960-1,050 kPa (9.7-10.3 kgf/cm 2 , 138-147 psi)900 kPa (9.2 kgf/cm 2 , 131 psi)
1st clutch pressureAt 2,000 rpm in 1940-1,020 kPa (9.6-10.4 kgf/cm 2 , 137-148 psi)890 kPa (9.1 kgf/cm 2 , 129 psi)
1st-hold clutch pressureAt 2,000 rpm in 1680-760 kPa (6.9-7.7 kgf/cm 2 , 98-110 psi)630 kPa (6.4 kgf/cm 2 , 91 psi)
2nd clutch pressureAt 2,000 rpm in 2940-1,020 kPa (9.6-10.4 kgf/cm 2 , 137-148 psi)890 kPa (9.1 kgf/cm 2 , 129 psi)
3rd clutch pressureAt 2,000 rpm in 3rd gear in D940-1,020 kPa (9.6-10.4 kgf/cm 2 , 137-148 psi)890 kPa (9.1 kgf/cm 2 , 129 psi)
4th clutch pressureAt 2,000 rpm in 4th gear in D940-1,020 kPa (9.6-10.4 kgf/cm 2 , 137-148 psi)890 kPa (9.1 kgf/cm 2 , 129 psi)
5th clutch pressureAt 2,000 rpm in 5th gear in D940-1,020 kPa (9.1-10.4 kgf/cm 2 , 137-148 psi)890 kPa (9.1 kgf/cm 2 , 129 psi)
Torque converterStall speed Check with vehicle on level ground1,950 rpm
Service limit1,800-2,100 rpm
ClutchClearance between clutch end-plate and top disc1st1.15-1.35 mm (0.0453-0.0531 in)When discolored
1st-hold0.6-1.0 mm (0.024-0.039 in)When discolored
2nd1.05-1.25 mm (0.0413-0.0492 in)When discolored
3rd0.8-1.0 mm (0.031-0.039 in)When discolored
4th, 5th0.75-0.95 mm (0.0295-0.0374 in)When discolored
Clutch return spring free length1st68.3 mm (2.689 in.)66.3 mm (2.610 in.)
2nd48.3 mm (1.902 in.)46.3 mm (1.823 in.)
3rd52.0 mm (2.047 in.)50.0 mm (1.969 in.)
4th35.0 mm (1.378 in.)33.0 mm (1.299 in.)
5th47.9 mm (1.886 in.)45.9 mm (1.807 in.)
Clutch disc thickness1.94 mm (0.0764 in.)
Clutch plate thickness1st1.6 mm (0.063 in.)When discolored
2nd1.8 mm (0.071 in.)When discolored
3rd2.0 mm (0.079 in.)When discolored
4th, 5th1.6 mm (0.063 in.)When discolored
1st-hold1.8 mm (0.071 in.)When discolored
1st clutch end plate thicknessMark 13.1 mm (0.122 in.)When discolored
Mark 23.2 mm (0.126 in.)When discolored
Mark 33.3 mm (0.130 in.)When discolored
Mark 43.4 mm (0.134 in.)When discolored
Mark 53.5 mm (0.138 in.)When discolored
Mark 63.6 mm (0.142 in.)When discolored
Mark 73.7 mm (0.146 in.)When discolored
Mark 83.8 mm (0.150 in.)When discolored
Mark 93.9 mm (0.154 in.)When discolored
1st-hold clutch plate B thickness5.0 mm (0.197 in.)When discolored
2nd, 3rd, 4th, 5th clutch end plate thicknessMark 12.1 mm (0.083 in.)When discolored
Mark 22.2 mm (0.087 in.)When discolored
Mark 32.3 mm (0.091 in.)When discolored
Mark 42.4 mm (0.094 in.)When discolored
Mark 52.5 mm (0.098 in.)When discolored
Mark 62.6 mm (0.102 in.)When discolored
Mark 72.7 mm (0.106 in.)When discolored
Mark 82.8 mm (0.110 in.)When discolored
Mark 92.9 mm (0.114 in.)When discolored
Stator shaftI.D. at needle bearing contact areaAt torque converter side27.000-27.021 mm (1.06299-1.06382 in.)When worn or damaged
ATF pump side31.000-31.025 mm (1.22047-1.22145 in.)
I.D. at mainshaft sealing ring contact area31.000-31.025 mm (1.22047-1.22145 in.)31.05 mm (1.2224 in.)
ATF pumpATF pump thrust clearance0.03-0.06 mm (0.002-0.002 in.)0.07 mm (0.002 in.)
Clearance between ATF pump gear and main valve bodyDrive gear0.210-0.265 mm (0.009-0.010 in.)
Driven gear0.070-0.125 mm (0.003-0.004 in.)
ATF pump driven gear I.D.14.016-14.034 mm (0.55181-0.55252 in.)When worn or damaged
ATF pump driven gear shaft O.D.13.980-13.990 mm (0.55039-0.55079 in.)When worn or damaged
Reverse shift forkFork finger thickness5.90-6.00 mm (0.220-0.236 in.)5.4 mm (0.213 in.)
Park gear and pawlWhen worn or damaged
Regulator valve bodyShift fork shaft bore I.D.14.000-14.010 mm (0.5512-0.5516 in.)
Shift fork shaft/servo valve bore I.D.37.000-37.039 mm (1.4567-1.4582 in.)37.045 mm (1.4585 in.)
Mainshaft sealing ring contact I.D.31.000-31.025 mm (1.220-1.221 in.)31.05 mm (1.222 in.)
Main valve bodyThird shaft sealing ring contact I.D.35.000-35.025 mm (1.3780-1.3789 in.)35.05 mm (1.3799 in.)
ATF guide collarSecondary shaft sealing ring contact I.D.29.000-29.021 mm (1.1417-1.1426 in.)29.05 mm (1.1437 in.)
MainshaftDiameter at stator shaft needle bearing contact area22.984-23.000 mm (0.9049-0.9055 in.)When worn or damaged
5th gear collar diameter at needle bearing contact area39.981-39.991 mm (1.5741-1.5744 in.)When worn or damaged
5th gear collar length48.7-48.8 mm (1.917-1.921 in.)
5th gear collar flange thickness5.15-5.30 mm (0.203-0.209 in.)When worn or damaged
5th gear I.D.46.000-46.016 mm (1.8110-1.8116 in.)When worn or damaged
5th gear axial clearance0.10-0.22 mm (0.004-0.009 in.)
Sealing ring thickness1.90-1.96 mm (0.074-0.077 in.)1.85 mm (0.073 in.)
Sealing ring groove width2.025-2.060 mm (0.080-0.081 in.)2.08 mm (0.082 in.)
CountershaftDiameter at bearing contact areaTorque converter housing bearing40.505-40.515 mm (1.5947-1.5951 in.)When worn or damaged
5th gear34.975-34.991 mm (1.3770-1.3776 in.)When worn or damaged
Diameter of 2nd gear at needle bearing contact area61.975-61.991 mm (2.2400-2.2406 in.)When worn or damaged
Reverse gear collar O.D.39.979-40.000 mm (1.5740-1.5748 in.)When worn or damaged
Reverse selector hub O.D.55.885-55.900 mm (2.200-2.201 in.)When worn or damaged
Cotter thickness4th gear1.99-2.02 mm (0.078-0.080 in.)
2nd gear7.49-7.52 mm (0.295-0.296 in.)
I.D. of gears5th gear41.000-41.016 mm (1.6142-1.6148 in.)When worn or damaged
Idler gear70.000-70.019 mm (2.7559-2.7567 in.)When worn or damaged
Reverse gear46.000-46.016 mm (1.8110-1.8116 in.)When worn or damaged
Axial clearance of gears2nd gear0.005-0.040 mm (0.0002-0.0016 in.)
5th gear0.12-0.27 mm (0.0047-0.0106 in.)
Idler gear0.005-0.040 mm (0.0002-0.0016 in.)
Reverse gear0.10-0.25 mm (0.0039-0.0098 in.)
61 mm washer thicknessA1.525 mm (0.0600 in.)When worn or damaged
B1.505 mm (0.0593 in.)When worn or damaged
C1.485 mm (0.0585 in,)When worn or damaged
D1.465 mm (0.0577 in.)When worn or damaged
E1.445 mm (0.0569 in.)When worn or damaged
F1.425 mm (0.0561 in.)When worn or damaged
G1.405 mm (0.0553 in.)When worn or damaged
50.8 mm washer thicknessA1.91 mm (0.0752 in.)When worn or damaged
B1.93 mm (0.0760 in.)When worn or damaged
C1.95 mm (0.0768 in.)When worn or damaged
D1.97 mm (0.0776 in.)When worn or damaged
E.1.99 mm (0.0783 in.)When worn or damaged
F2.01 mm (0.0791 in.)When worn or damaged
G2.03 mm (0.0794 in.)When worn or damaged
H2.05 mm (0.0807 in.)When worn or damaged
I2.07 mm (0.0815 in.)When worn or damaged
J2.09 mm (0.0823 in.)When worn or damaged
K2.11 mm (0.0831 in.)When worn or damaged
L2.13 mm (0.0839 in.)When worn or damaged
M2.15 mm (0.0846 in.)When worn or damaged
N2.17 mm (0.0854 in.)When worn or damaged
O2.19 mm (0.0862 in.)When worn or damaged
P2.21 mm (0.0870 in.)When worn or damaged
Q2.23 mm (0.0878 in.)When worn or damaged
R2.25 mm (0.0886 in.)When worn or damaged
S2.27 mm (0.0894 in.)When worn or damaged
T2.29 mm (0.0902 in.)When worn or damaged
U2.31 mm (0.0909 in.)When worn or damaged
V2.33 mm (0.0917 in.)When worn or damaged
W2.35 mm (0.0925 in.)When worn or damaged
X2.37 mm (0.0933 in.)When worn or damaged
Y2.39 mm (0.0941 in.)When worn or damaged
Z2.41 mm (0.0949 in.)When worn or damaged
AA2.43 mm (0.0957 in.)When worn or damaged
AB2.45 mm (0.0965 in.)When worn or damaged
35 x 47 mm thrust washer thickness2.97-3.00 mm (0.1169-0.1181 in.)When worn or damaged
Secondary shaftDiameter at bearing contact area2nd gear43.986-43.999 mm (1.7317-1.7322 in.)When worn or damaged
Torque converter housing bearing32.002-32.015 mm (1.2599-1.2604 in.)When worn or damaged
Torque converter housing bearing (shaft end side)28.592-28.608 mm (1.1257-1.1263 in.)When worn or damaged
Diameter of 1st gear collar at needle bearing contact area38.981-38.991 mm (1.5347-1.5351 in.)When worn or damaged
I.D. of gears1st gear44.000-44.013 mm (1.7323-1.7328 in.)When worn or damaged
2nd gear50.00-50.02 mm (1.9685-1.9693 in.)When worn or damaged
Axial clearance of gears1st gear0.100-0.145 mm (0.0039-0.0060 in.)
2nd gear0.060-0.488 mm (0.0024-0.0192 in.)
52 mm thrust washer thicknessM2.405 mm (0.095 in.)When worn or damaged
L2.430 mm (0.096 in.)When worn or damaged
K2.455 mm (0.097 in.)When worn or damaged
J2.480 mm (0.098 in.)When worn or damaged
I2.505 mm (0.099 in.)When worn or damaged
H2.530 mm (0.100 in.)When worn or damaged
G2.555 mm (0.101 in.)When worn or damaged
F2.580 mm (0.102 in.)When worn or damaged
E2.605 mm (0.103 in.)When worn or damaged
D2.630 mm (0.104 in.)When worn or damaged
C2.655 mm (0.105 in.)When worn or damaged
B2.680 mm (0.106 in.)When worn or damaged
A2.705 mm (0.106 in.)When worn or damaged
1st gear collar length63.3-63.4 mm (2.4921-2.4961 in.)
Sealing ring thickness1.91-1.97 mm (0.075-0.078 in.)1.86 mm (0.073 in.)
Sealing ring groove width2.025-2.060 mm (0.080-0.081 in.)2.08 mm (0.082 in.)
ATF feed pipe O.D.1st clutch11.47-11.48 mm (0.4516-0.4520 in.)11.45 mm (0.4508 in.)
1st-hold clutch5.97-5.98 mm (0.2350-0.2354 in.)5.95 mm (0.2343 in.)
Feed pipe bushing I.D.1st clutch11.518-11.530 mm (0.4535-0.4539 in.)11.545 mm (0.4545 in.)
1st-hold clutch6.018-6.030 mm (0.2369-0.2374 in.)6.045 mm (0.2380 in.)
65 mm thrust shim thicknessOA0.80 mm (0.031 in.)When worn or damaged
A0.84 mm (0.033 in.)When worn or damaged
B0.88 mm (0.035 in.)When worn or damaged
C0.92 mm (0.036 in.)When worn or damaged
D0.96 mm (0.038 in.)When worn or damaged
E1.00 mm (0.039 in.)When worn or damaged
F1.04 mm (0.041 in.)When worn or damaged
G1.08 mm (0.043 in.)When worn or damaged
H1.12 mm (0.044 in.)When worn or damaged
I1.16 mm (0.046 in.)When worn or damaged
J1.20 mm (0.047 in.)When worn or damaged
K1.24 mm (0.049 in.)When worn or damaged
L1.28 mm (0.050 in.)When worn or damaged
M1.32 mm (0.052 in.)When worn or damaged
N1.36 mm (0.054 in.)When worn or damaged
01.40 mm (0.055 in.)When worn or damaged
P1.44 mm (0.057 in.)When worn or damaged
Q1.48 mm (0.058 in.)When worn or damaged
R1.52 mm (0.060 in.)When worn or damaged
S1.56 mm (0.061 in.)When worn or damaged
T1.60 mm (0.063 in.)When worn or damaged
U1.64 mm (0.065 in.)When worn or damaged
V1.68 mm (0.066 in.)When worn or damaged
W1.72 mm (0.068 in.)When worn or damaged
X1.76 mm (0.069 in.)When worn or damaged
Y1.80 mm (0.071 in.)When worn or damaged
Z1.84 mm (0.072 in.)When worn or damaged
AA1.88 mm (0.074 in.)When worn or damaged
AB1.92 mm (0.076 in.)When worn or damaged
AC1.96 mm (0.077 in.)When worn or damaged
AD2.00 mm (0.079 in.)When worn or damaged
AE2.04 mm (0.080 in.)When worn or damaged
AF2.08 mm (0.082 in.)When worn or damaged
AG2.12 mm (0.083 in.)When worn or damaged
AH2.16 mm (0.085 in.)When worn or damaged
AI2.20 mm (0.087 in.)When worn or damaged
AJ2.24 mm (0.088 in.)When worn or damaged
AK2.28 mm (0.090 in.)When worn or damaged
AL2.32 mm (0.091 in.)When worn or damaged
AM0.76 mm (0.030 in.)When worn or damaged
Intermediary shaftI.D. of 3rd gear36.000-36.016 mm (1.4173-1.4179 in.)When worn or damaged
Axial clearance of 3rd gear0.005-0.045 mm (0.0002-0.0018 in.)
Cotter thickness2.99-3.02 mm (0.1177-0.1189 in.)
Sealing ring thickness1.89-1.95 mm (0.0744-0.0768 in.)1.84 mm (0.0724 in.)
Sealing ring groove width2.025-2.060 mm (0.080-0.081 in.)2.08 mm (0.082 in.)
53 mm splined washer thicknessA3.995 mm (0.1573 in.)When worn or damaged
B4.015 mm (0.1581 in.)When worn or damaged
C4.035 mm (0.1589 in.)When worn or damaged
D4.055 mm (0.1596 in.)When worn or damaged
E4.075 mm (0.1604 in.)When worn or damaged
F4.095 mm (0.1612 in.)When worn or damaged
G4.115 mm (0.1620 in.)When worn or damaged
H4.135 mm (0.1628 in.)When worn or damaged
I4.155 mm (0.1636 in.)When worn or damaged
J4.175 mm (0.1644 in.)When worn or damaged
K4.195 mm (0.1652 in.)When worn or damaged
L4.215 mm (0.1659 in.)When worn or damaged
M4.235 mm (0.1667 in.)When worn or damaged
N4.255 mm (0.1675 in.)When worn or damaged
26.5 mm washer thicknessA1.05 mm (0.041 in.)When worn or damaged
B1.13 mm (0.044 in.)When worn or damaged
C1.21 mm (0.048 in.)When worn or damaged
D1.29 mm (0.051 in.)When worn or damaged
E1.37 mm (0.054 in.)When worn or damaged
F1.45 mm (0.057 in.)When worn or damaged
G1.53 mm (0.060 in.)When worn or damaged
H1.61 mm (0.063 in.)When worn or damaged
I1.69 mm (0.067 in.)When worn or damaged
J1.77 mm (0.070 in.)When worn or damaged
K1.85 mm (0.073 in.)When worn or damaged
L1.93 mm (0.076 in.)When worn or damaged
M2.01 mm (0.079 in.)When worn or damaged
N2.09 mm (0.082 in.)When worn or damaged
O0.97 mm (0.038 in.)When worn or damaged
Reverse idler gearGear shaft O.D.13.99-14.00 mm (0.5508-0.5512 in.)When worn or damaged
I.D. of transmission housing of gear shaft contact area14.006-14.024 mm (0.5514-0.5521 in.)
I.D.18.007-18.020 mm (0.7089-0.7094 in.)When worn or damaged
Axial clearance0.07-0.32 mm (0.003-0.015 in.)
Thrust washer thicknessTransmission housing1.00-1.05 mm (0.038-0.041 in.)
Holder side1.00-1.05 mm (0.038-0.041 in.)

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

ItemMeasurementQualificationStandard
Wire DiameterO.DFree LengthNo. of Coils
Main valve body spring (see MAIN VALVE BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY )Torque converter check valve spring1.1 mm (0.043 in.)8.6 mm (0.339 in.)35.0 mm (1.378 in.)12.6
Lock-up shift valve spring1.0 mm (0.039 in.)6.6 mm (0.260 in.)35.5 mm (1.398 in.)18.2
Shift valve E spring0.7 mm (0.028 in.)6.6 mm (0.260 in.)42.4 mm (1.669 in.)17.6
Shift valve A spring0.9 mm (0.035 in.)6.6 mm (0.260 in.)50.5 mm (1.988 in.)23.3
Shift valve B spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
Modulator valve spring1.6 mm (0.063 in.)10.4 mm (0.409 in.)33.5 mm (1.319 in.)9.8
CPC valve A spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
Servo control valve spring0.9 mm (0.035 in.)9.6 mm (0.378 in.)30.2 mm (1.189 in.)8.4
Lubrication control valve spring0.9 mm (0.035 in.)8.7 mm (0.343 in.)25.0 mm (0.984 in.)7.2
Lock-up timing valve spring0.6 mm (0.024 in.)6.6 mm (0.260 in.)30.9 mm (1.217 in.)11.1
Relief valve spring1.0 mm (0.039 in.)9.6 mm (0.378 in.)28.1 mm (1.106 in.)7.7
Secondary valve body spring (see SECONDARY VALVE BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY )CPC valve C spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
Shift valve D spring0.7 mm (0.028 in.)6.6 mm (0.260 in.)42.4 mm (1.669 in.)17.6
Reverse CPC valve spring0.8 mm (0.031 in.)6.1 mm (0.240 in.)24.4 mm (0.961 in.)14.6
Shift valve C spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
CPC valve B spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
Reverse control valve spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
Regulator valve body spring (see REGULATOR VALVE BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY )3rd accumulator spring3.1 mm (0.122 in.)19.6 mm (0.772 in.)41.4 mm (1.630 in.)5.5
Cooler check valve spring0.9 mm (0.035 in.)6.7 mm (0.264 in.)31.5 mm (1.240 in.)14.2
Lock-up control valve springType A0.7 mm (0.028 in.)6.6 mm (0.260 in.)42.9 mm (1.689 in.)14.2
Type B0.8 mm (0.031 in.)6.6 mm (0.260 in.)44.3 mm (1.744 in.)25.5
Regulator valve spring B1.4 mm (0.055 in.)8.8 mm (0.346 in.)44.0 mm (1.732 in.)12.0
Regulator valve spring A1.85 mm (0.073 in.)14.7 mm (0.579 in.)86.9 mm (3.421 in.)16.2
Stator reaction spring5.5 mm (0.217 in.)37.4 mm (1.472 in.)30.3 mm (1.193 in.)2.1
Accumulator body spring (see REGULATOR VALVE BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY )4th accumulator spring3.3 mm (0.130 in.)19.6 mm (0.772 in.)39.1 mm (1.539 in.)5.8
2nd accumulator spring3.1 mm (0.122 in.)19.6 mm (0.772 in.)53.4 mm (2.102 in.)7.5
1st accumulator spring A2.3 mm (0.091 in.)19.6 mm (0.772 in.)60.8 mm (2.394 in.)9.5
1st accumulator spring B2.5 mm (0.098 in.)12.8 mm (0.504 in.)46.0 mm (1.811 in.)9.5
5th accumulator spring A2.4 mm (0.094 in.)19.6 mm (0.772 in.)65.5 mm (2.579 in.)12.0
5th accumulator spring B2.6 mm (0.102 in.)13.2 mm (0.520 in.)50.5 mm (1.988 in.)10.1
1st-hold accumulator spring2.0 mm (0.079 in.)13.1 mm (0.516 in.)42.9 mm (1.689 in.)9.8

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

ItemMeasurementQualificationStandard or NewService Limit
A/T differential carrierPinion shaft contact area I.D.18.000-18.025 mm (0.7087-0.7096 in.)
Carrier-to-pinion shaft clearance0.013-0.054 mm (0.0005-0.0021 in.)0.1 mm (0.004 in.)
Driveshaft contact area I.D.30.025-30.055 mm (1.182-1.183 in.)
Carrier-to-driveshaft clearance0.045-0.096 mm (0.002-0.004 in.)0.13 mm (0.005 in.)
Carrier-to-intermediate shaft clearance0.080-0.126 mm (0.003-0.005 in.)
Tapered roller bearing starting torque (preload)For new bearing3.9-5.1 N.m (40-52 kgf.cm, 35-45 lbf.in.)Adjust
For used bearing3.6-4.8 N.m (37-49 kgf.cm, 32-43 lbf.in.)Adjust
A/T differential pinion gearBacklash0.05-0.15 mm (0.002-0.006 in.)
I.D.18.042-18.066 mm (0.7103-0.7113 in.)
Pinion gear-to-pinion shaft clearance0.055-0.095 mm (0.0022-0.0037 in.)0.12 mm (0.005 in.)

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

ItemMeasurementQualificationStandard or NewService Limit
Transfer output shaftDiameter at bearing contact areaTransmission housing side21.977-21.990 mm (0.8652-0.8657 in.)21.92 mm (0.8630 in.)
Torque converter housing side40.002-40.018 mm (1.5749-1.5755 in.)39.95 mm (1.5728 in.)
Axial clearance0-0.39 mm (0-0.015 in.)
28.5 mm thrust washer thicknessA1.82 mm (0.0717 in.)When worn or damaged
B1.84 mm (0.0724 in.)When worn or damaged
C1.86 mm (0.0732 in.)When worn or damaged
D1.88 mm (0.0740 in.)When worn or damaged
E1.90 mm (0.0748 in.)When worn or damaged
F1.92 mm (0.0756 in.)When worn or damaged
G1.94 mm (0.0764 in.)When worn or damaged
H1.96 mm (0.0772 in.)When worn or damaged
I1.98 mm (0.0780 in.)When worn or damaged
J2.00 mm (0.0787 in.)When worn or damaged
K2.02 mm (0.0795 in.)When worn or damaged
L2.04 mm (0.0803 in.)When worn or damaged
M2.06 mm (0.0811 in.)When worn or damaged
N2.08 mm (0.0819 in.)When worn or damaged
O2.10 mm (0.0827 in.)When worn or damaged
P2.12 mm (0.0835 in.)When worn or damaged
Q2.14 mm (0.0843 in.)When worn or damaged
R2.16 mm (0.0850 in.)When worn or damaged
S2.18 mm (0.0858 in.)When worn or damaged
T2.20 mm (0.0866 in.)When worn or damaged
U2.22 mm (0.0874 in.)When worn or damaged
V2.24 mm (0.0882 in.)When worn or damaged
W2.26 mm (0.0890 in.)When worn or damaged
X2.28 mm (0.0898 in.)When worn or damaged
Y2.30 mm (0.0906 in.)When worn or damaged
Z2.32 mm (0.0913 in.)When worn or damaged
AA2.34 mm (0.0921 in.)When worn or damaged
Transfer assembly fluidCapacityFluid change0.43 L (0.45 us qt)
Overhaul0.45 L (0.48 us qt)
Transfer assemblyDiameter of transfer hypoid drive gear/shaft assembly at tapered roller bearing contact areaTransfer cover side50.002-50.018 mm (1.9686-1.9692 in.)49.95 mm (1.9665 in.)
Transfer gear side24.987-25.000 mm (0.9837-0.9843 in.)24.93 mm (0.9815 in.)
Diameter of transfer output shaft (hypoid gear) at tapered roller bearing contact areaTransfer gear side40.002-40.018 mm (1.5749-1.5755 in.)39.95 mm (1.5728 in.)
Companion flange side27.975-27.990 mm (1.1014-1.1020 in.)27.92 mm (1.0992 in.)
Transfer gear backlash0.06-0.17 mm (0.002-0.007 in.)Adjust
Tapered roller bearing total starting torque (preload)3.20-4.16 N.m (32.6-42.4 kgf.cm, 28.3-36.8 lbf.in.)Adjust

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

Rear Differential

ItemMeasurementQualificationStandard or NewService Limit
Rear differential fluidCapacity Use Honda VTM-4 Differential FluidFluid change2.64 L (2.79 US qt)
Overhaul2.85 L (3.01 US qt

REAR DIFFERENTIAL SPECIFICATION

Steering

ItemMeasurementQualificationStandard or NewService Limit
Steering wheelRotational play measured at outside edge0-10 mm (0-0.39 in.)
Initial turning load measured at outside edge with engine running29 N (3.0 kgf, 6.6 lbf)
GearboxAngle of rack guide screw loosened from locked position20° max.
PumpOutput pressure with shut-off valve closed ('09-11 models)8,850-9,350 kPa (90.24-95.34 kgf/cm 2 , 1,283.5-1,356.0 psi)
Output pressure with shut-off valve closed ('12 model)8,750-9,450 kPa (89.22-96.36 kgf/cm 2 , 1,269.1-1,370.6 psi)
Power steering fluidCapacity: use Honda power steering fluidSystem overhaul1.00 L (1.06 US qt)
Reservoir capacity0.34 L (0.36 US qt)

STEERING SPECIFICATION

Suspension

ItemMeasurementQualificationStandard or NewService Limit
Wheel alignmentCamberFront0°30' ± 1°
Rear0°30' ± 45'
CasterFront1°53' ± 1°
Total toe-inFront0+2 mm (0 ± 0.08 in.)
Rear0 ± 2 mm (0 ± 0.08 in.)
Front wheel turning angleInward wheel37°54' ± 2°
Outward wheel30° 16' (reference)
WheelAluminum wheel runoutAxial0-0.7 mm (0.00-0.028 in.)2.0 mm (0.079 in.)
Radial0-0.7 mm (0.00-0.028 in.)1.5 mm (0.059 in.)
Steel wheel runoutAxial0-1.0 mm (0-0.039 in.)2.0 mm (0.079 in.)
Radial0-1.0 mm (0-0.039 in.)1.5 mm (0.059 in.)
Wheel bearingEnd playFront0-0.05 mm (0-0.0020 in.)
Rear0-0.05 mm (0-0.0020 in.)

SUSPENSION SPECIFICATION

Brakes

ItemMeasurementQualificationStandard or NewService Limit
Parking brakeNumber of clicks when pedal pressed with 294 N (30.0 kgf, 66.1 lbf) of force10 to 12 clicks
Drum I.D.209.9-210.0 mm (8.264-8.268 in)211.0 mm (8.307 in)
Shoe lining thickness3.6-4.3 mm (0.142-0.169 in)1.0 mm (0.039 in)
Brake pedalHeight from floor155 mm (6.10 in.)
Free play1-5 mm (0.04 - 0.20 in)
Brake discThicknessFront27.9-28.1 mm (1.098-1.106 in.)26.0 mm (1.024 in.)
Rear10.9-11.1 mm (0.429-0.437 in.)9.0 mm (0.354 in.)
Runout0.04 mm (0.0016 in.)
Parallelism0.015 mm (0.00059 in.)
Brake padThicknessFront11.6-12.2 mm (0.457-0.480 in.)1.0 mm (0.039 in.)
Rear9.6-10.4 mm (0.378-0.409 in.)1.0 mm (0.039 in.)

BRAKES SPECIFICATION

Air Conditioning

ItemMeasurementQualificationStandard or NewService Limit
RefrigerantTypeHFC-134a (R-134a)
Capacity of system (Dual)550-600 g (19.4-21.2 oz)
Refrigerant oilTypeDENSO ND-OIL 8 (P/N 38897-PR7-A01AH
Capacity of componentsCondenser45 mL (1 1/2 fl.oz)
Evaporator45 mL (1 1/2 fl.oz)
Each line and hose10 mL (1/3 fl.oz)
Compressor125-137 mL (4 1/6-4 5/8 fl.oz)
CompressorField coil resistanceAt 68°F (20°C)3.9-4.3 ohms
Pulley-to-pressure plate clearance0.35-0.60 mm (0.014-0.023 in.)

AIR CONDITIONING SPECIFICATION

Note. Refer to the S/M section for the precautions and complete procedures. Refer to the S/M section for the bolts/nuts not indicated here. *1: Parts to be tightened in a particular order. *2: Follow the S/M procedures closely for torque, sequence and special steps.

LocationItemRemarkTorque
Starting SystemStarter bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Starter harness clamp nut9.0 N.m (0.92 kgf.m, 6.6 lbf.ft)
Ignition SystemSpark Plugs22 N.m (2.2 kgf.m, 16 lbf.ft)
Charging SystemAlternator bolt (8 mm)22 N.m (2.2 kgf.m, 16 lbf.ft)
Alternator bolt (10 mm)45 N.m (4.5 kgf.m, 33 lbf.ft)
Alternator cable nut (8 mm)12 N.m (1.2 kgf.m, 9 lbf.ft)
Drive belt auto-tensioner bolt (8 mm)22 N.m (2.2 kgf.m, 16 lbf.ft)
Drive belt auto-tensioner pulley bolt (10 mm)80 N.m (8.2 kgf.m, 59 lbf.ft)
Idler pulley bolt (10 mm)44 N.m (4.6 kgf.m, 33 lbf.ft)

ENGINE ELECTRICAL TORQUE SPECIFICATIONS

Engine Mechanical

LocationItemRemarkTorque
Engine AssemblyEngine hanger bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Front engine mount bracket boltsUse new bolts38 N.m (3.9 kgf.m, 28 lbf.ft)
Front engine mount bolt (10 mm) Qty 1Use new bolt54 N.m (5.5 kgf.m, 40 lbf.ft)
Front engine mount bolts (10 mm) Qty 4Use new bolts38 N.m (3.9 kgf.m, 28 lbf.ft)
Front engine mount stop nutsUse new nuts74 N.m (7.5 kgf.m, 54 lbf.ft)
Power steering pump bracket bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Rear engine mount bracket boltsUse new bolts88 N.m (9.0 kgf.m, 65 lbf.ft)
Rear engine mount bolt (12 mm)Use new bolt83 N.m (8.5 kgf.m, 61 lbf.ft)
Rear engine mount bolts (10 mm)38 N.m (3.9 kgf.m, 28 lbf.ft)
Side engine mount bracket boltsUse new bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Side engine mount bolt (12 mm)Use new bolt54 N.m (5.5 kgf.m, 40 lbf.ft)
Side engine mount bolts (10 mm)38 N.m (3.9 kgf.m, 28 lbf.ft)
Transmission lower mount bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
Engine BlockRocker arm oil control solenoid assembly bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Engine LubricationOil filter12 N.m (1.2 kgf.m, 9 lbf.ft)
Oil filter feed pipeUse oil on threads35 N.m (3.6 kgf.m, 26 lbf.ft)
Oil pan drain boltUse new washer39 N.m (4.0 kgf.m, 29 lbf.ft)
Oil pressure switchUse new O-ring22 N.m (2.2 kgf.m, 16 lbf.ft)
Intake Manifold and Exhaust SystemIntake manifold bolts*122 N.m (2.2 kgf.m, 16 lbf.ft)
Intake manifold nuts*122 N.m (2.2 kgf.m, 16 lbf.ft)
Injector base bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Injector base nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
Exhaust pipe A self-locking nuts (Warm up TWC side)Use new nuts54 N.m (5.5 kgf.m, 40 lbf.ft)
Exhaust pipe A self-locking nuts (Under-floor TWC side)*1Use new nuts33 N.m (3.4 kgf.m, 25 lbf.ft)
Muffler self-locking nutsUse new nuts33 N.m (3.4 kgf.m, 25 lbf.ft)

ENGINE MECHANICAL TORQUE SPECIFICATIONS

Note. Refer to the S/M section for the precautions and complete procedures. Refer to the S/M section for the bolts/nuts not indicated here. *1: Parts to be tightened in a particular order. *2: Follow the S/M procedures closely for torque, sequence and special steps.

Engine Cooling

LocationItemRemarkTorque
Cooling SystemWater passage bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Water passage nuts22 N.m (2.2 kgf.m, 16 lbf.ft)

ENGINE COOLING TORQUE SPECIFICATIONS

Fuel Emissions

LocationItemRemarkTorque
Fuel and EmissionsA/F sensor44 N.m (4.5 kgf.m, 33 lbf.ft)
EGR pipe bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
EGR pipe nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
EGR valve nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
EVAP canister bracket nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
Fuel tank guard bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Fuel joint hose bolt22 N.m (2.2 kgf.m, 16 lbf.ft)
Fuel tank locknut*293 N.m (9.5 kgf.m, 69 lbf.ft)
Fuel tank support straps bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Knock sensor31 N.m (3.2 kgf.m, 23 lbf.ft)
Rocker arm oil pressure switch22 N.m (2.2 kgf.m, 16 lbf.ft)
Secondary HO2S44 N.m (4.5 kgf.m, 33 lbf.ft)
Throttle body bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Under floor TWC self-locking nutsUse new nuts33 N.m (3.4 kgf.m, 25 lbf.ft)
Warm up TWC bracket bolts45 N.m (4.6 kgf.m, 33 lbf.ft)
Warm up TWC (front bank) upper self-locking nutsUse new nuts31 N.m (3.2 kgf.m, 23 lbf.ft)
Warm up TWC (rear bank) upper self-locking nutsUse new nuts31 N.m (3.2 kgf.m, 23 lbf.ft)

FUEL EMISSIONS TORQUE SPECIFICATIONS

Automatic Transmission

LocationItemRemarkTorque
Automatic TransmissionATF drain plugUse new sealing washer49 N.m (5.0 kgf.m, 36 lbf.ft)
ATF filler boltUse new sealing washer44 N.m (4.5 kgf.m, 33 lbf.ft)
Clutch pressure inspection hole sealing boltsUse new sealing washer18 N.m (1.8 kgf.m, 13 lbf.ft)
Drive plate bolts*274 N.m (7.5 kgf.m, 54 lbf.ft)
Shift lever assembly bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Transfer fluid drain plugUse new sealing washer44 N.m (4.5 kgf.m, 33 lbf.ft)
Transfer fluid filler plugUse new sealing washer44 N.m (4.5 kgf.m, 33 lbf.ft)
Transfer assembly bolts51 N.m (5.2 kgf.m, 38 lbf.ft)
Transmission fluid pressure switchesUse new sealing washer20 N.m (2.0 kgf.m, 14 lbf.ft)
Transmission housing mounting bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
A/T Gear Position IndicatorSelector control lever locknutUse new lock washer16 N.m (1.6 kgf.m, 12 lbf.ft)
Transmission range switch locknutUse new lock washer17 N.m (17 kgf.m, 13 lbf.ft)

AUTOMATIC TRANSMISSION TORQUE SPECIFICATIONS

LocationItemRemarkTorque
Rear DifferentialRear differential fluid filler plugUse new sealing washer47 N.m (4.8 kgf.m, 35 lbf.ft)
Rear differential fluid drain plugUse new sealing washer47 N.m (4.8 kgf.m, 35 lbf.ft)
Rear differential fluid temperature sensorUse new O-ring18 N.m (1.8 kgf.m, 13 lbf.ft)
Rear differential bolts (14 mm)Use new bolts85 N.m (8.7 kgf.m, 63 lbf.ft)
Rear differential bolt (10 mm)Use new bolt55 N.m (5.6 kgf.m, 41 lbf.ft)

REAR DIFFERENTIAL TORQUE SPECIFICATIONS

Driveline/Axle

LocationItemRemarkTorque
Driveline/AxleFront drive shaft spindle nut (26 mm)Use oil on threads Use new nut328 N.m (33.5 kgf.m, 242 lbf.ft)
Rear drive shaft spindle nut (24 mm)Use oil on threads Use new nut245 N.m (25.0 kgf.m, 181 lbf.ft)
Intermediate shaft dowel bolts39 N.m (4.0 kgf.m, 29 lbf.ft)
Intermediate shaft flange bolt39 N.m (4.0 kgf.m, 29 lbf.ft)
Heat shield bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
No. 1 propeller shaft boltsUse new bolts72 N.m (7.3 kgf.m, 53 lbf.ft)
No. 2 propeller shaft boltsUse new bolts72 N.m (7.3 kgf.m, 53 lbf.ft)
No. 1 propeller shaft protector bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
No. 2 propeller shaft protector bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Center support bearing boltsUse new bolts39 N.m (4.0 kgf.m, 29 lbf.ft)

DRIVELINE/AXLE TORQUE SPECIFICATIONS

LocationItemRemarkTorque
SteeringSteering wheel nut49 N.m (5.0 kgf.m, 36 lbf.ft)
Steering joint bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Steering column bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Steering column nuts16 N.m (1.6 kgf.m, 12 lbf.ft)
Steering pump bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Steering gearbox boltsUse new bolts58 N.m (5.9 kgf.m, 43 lbf.ft)
Steering gearbox cushion bracket bolts39 N.m (4.0 kgf.m, 29 lbf.ft)
Tie-Rod end ball joint nut'09-11 models54 N.m (5.5 kgf.m, 40 lbf.ft)
'12 model60 N.m (6.1 kgf.m, 44 lbf.ft)
Tie-Rod end locking nut44 N.m (4.5 kgf.m, 32 lbf.ft)

STEERING TORQUE SPECIFICATIONS

Note. Refer to the S/M section for the precautions and complete procedures. Refer to the S/M section for the bolts/nuts not indicated here. *1: Parts to be tightened in a particular order. *2: Follow the S/M procedures closely for torque, sequence and special steps.

LocationItemRemarkTorque
Front SuspensionWheel nuts127 N.m (13.0 kgf.m, 94.0 lbf.ft)
Knuckle damper pinch bolts/nutsUse new bolts/nuts211 N.m (21.5 kgf.m, 156 lbf.ft)
Lower arm ball joint castle nutUse new nut88-98 N.m (9.0-10.0 kgf.m, 65-72 lbf.ft)
Lower arm bolt (16mm)Use new bolt162 N.m (16.5 kgf.m, 119 lbf.ft)
Lower arm bolt (14mm)Use new bolt113 N.m (11.5 kgf.m, 83 lbf.ft)
Stabilizer bar bushing holders flange bolts39 N.m (4.0 kgf.m, 29 lbf.ft)
Stabilizer link nut flange nutsUse new nuts78 N.m (8.0 kgf.m, 58 lbf.ft)
Damper upper flange nuts59 N.m (6.0 kgf.m, 43 lbf.ft)
Rear SuspensionWheel nuts127 N.m (13.0 kgf.m, 94.0 lbf.ft)
Trailing arm bolts (to knucle)Use new bolts64 N.m (6.5 kgf.m, 47 lbf.ft)
Upper arm boltUse new bolts94 N.m (9.6 kgf.m, 69 lbf.ft)
Upper arm ball joint castle nut49-59 N.m (5.0-6.0 kgf.m, 36-43 lbf.ft)
Lower arm self-locking nutUse new nut101 N.m (10.3 kgf.m, 74.5 lbf.ft)
Lower arm A boltUse new bolt93 N.m (9.5 kgf.m, 69 lbf.ft)
Lower arm B nutUse new nut83 N.m (8.5 kgf.m, 61 lbf.ft)
Lower arm B boltUse new bolt152 N.m (15.5 kgf.m, 112 lbf.ft)
Trailing arm bolts (to body)Use new bolts103 N.m (10.5 kgf.m, 75.9 lbf.ft)
Stabilizer bar bushing holders flange bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Stabilizer link flange bolt (to lower arm B)Use new bolt69 N.m (7.0 kgf.m, 51 lbf.ft)
Stabilizer link self-locking nut (to stabilizer bar)Use new nut37 N.m (3.8 kgf.m, 27 lbf.ft)
Damper lower flange boltUse new bolt211 N.m (21.5 kgf.m, 156 lbf.ft)
Damper upper flange boltsUse new bolts39 N.m (4.0 kgf.m, 29 lbf.ft)

SUSPENSION TORQUE SPECIFICATIONS

LocationItemRemarkTorque
Conventional BrakeFront brake caliper bolts72 N.m (7.3 kgf.m, 53 lbf.ft)
Front brake caliper bracket bolts137 N.m (14.0 kgf.m, 101 lbf.ft)
Front brake hose banjo boltUse new washers34 N.m (3.5 kgf.m, 25 lbf.ft)
Rear brake caliper bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Rear brake caliper bracket bolts108 N.m (11.0 kgf.m, 79.6 lbf.ft)
Rear brake hose banjo boltUse new washers34 N.m (3.5 kgf.m, 25 lbf.ft)
Master cylinder nuts23 N.m (2.3 kgf.m, 17 lbf.ft)
Master cylinder brake line22 N.m (2.2 kgf.m, 16 lbf.ft)
Brake booster nuts25 N.m (2.5 kgf.m, 18 lbf.ft)
Brake pedal nuts25 N.m (2.5 kgf.m, 18 lbf.ft)
Brake pedal bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Parking brake pedal bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Parking brake pedal nuts22 N.m (2.2 kgf.m, 16 lbf.ft)
Parking brake release lever nut22 N.m (2.2 kgf.m, 16 lbf.ft)
VSAVSA modulator control unit brake line (10 mm)15 N.m (1.5 kgf.m, 11 lbf.ft)
VSA modulator control unit brake line (12 mm)22 N.m (2.2 kgf.m, 16 lbf.ft)

BRAKES TORQUE SPECIFICATIONS

Body

LocationItemRemarkTorque
FrameFront suspension subframe front bracket bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
Front suspension subframe front bracket bolts (14 mm)*1Use new bolts103 N.m (10.5 kgf.m, 75.9 lbf.ft)
Front suspension subframe front bracket bolts (12 mm)74 N.m (7.5 kgf.m, 54 lbf.ft
Front suspension subframe rear bracket bolts (14 mm)*1Use new bolts103 N.m (10.5 kgf.m, 75.9 lbf.ft)
Front suspension subframe rear bracket bolts (12 mm)117 N.m (11.9 kgf.m, 86 lbf.ft)
Front suspension subframe rear bracket bolts (10 mm)Use new bolts38 N.m (3.9 kgf.m, 28 lbf.ft)
Front suspension subframe retainer nuts38 N.m (3.9 kgf.m, 28 lbf.ft)
Front suspension subframe stiffener bolts54 N.m (5.5 kgf.m, 40 lbf.ft)
Steering gearbox stiffener bolts38 N.m (3.9 kgf.m, 28 lbf.ft)
Steering gearbox stiffener nuts38 N.m (3.9 kgf.m, 28 lbf.ft)
Trailer hitch bolts83 N.m (8.5 kgf.m, 61 lbf.ft)
Trailer hitch nuts38 N.m (3.9 kgf.m, 28 lbf.ft)
Rear suspension subframe boltsUse new bolts93 N.m (9.5 kgf.m, 69 lbf.ft)

BODY TORQUE SPECIFICATIONS

Heating, Ventilation, and Air Conditioning

LocationItemRemarkTorque
A/C CompressorA/C compressor bracket bolts44 N.m (4.5 kgf.m, 33 lbf.ft)
A/C compressor bolts22 N.m (2.2 kgf.m, 16 lbf.ft)
A/C compressor center bolt18 N.m (1.8 kgf.m, 13 lbf.ft)
A/C compressor relief valve13.2 N.m (1.35 kgf.m, 9.7 lbf.ft)
Receiver lineA/C pressure switch9.3 N.m (0.9 kgf.m, 6.9 lbf.ft)

HEATING VENTILATION AND AIR CONDITIONING TORQUE SPECIFICATIONS

Body Electrical

LocationItemRemarkTorque
Wipers/WashersWindshield wiper arm nut30 N.m (3.1 kgf.m, 22 lbf.ft)
Windshield wiper linkage nut31 N.m (3.2 kgf.m, 23 lbf.ft)

BODY ELECTRICAL TORQUE SPECIFICATIONS

ItemMeasurementQualificationSpecification
DIMENSIONSOverall length5,251 mm (206.7 in.)
Overall width1,976 mm (77.8 in.)
Overall height1,785 mm (70.3 in.)
Wheelbase3,100 mm (122.0 in.)
TrackFront1,705 mm (67.1 in.)
Rear1,700 mm (66.9 in.)
Ground clearance208 mm (8.2 in.)
Seating capacityFive (5)
WEIGHT (USA models)Gross Vehicle Weight Rating (GVWR)6,050 lbs
WEIGHT (Canada models)Gross Vehicle Weight Rating (GVWR)2,745 kg
ENGINETypeWater-cooled, 4-stroke SOHC VTEC V6 gasoline engine
Cylinder arrangement60 ° V6-cylinder, transverse
Bore and stroke89.0 x 93.0 mm (3.50 x 3.66 in.)
Displacement3,471 cm 3 (mL) (222 cu in.)
Compression ratio10.0
Valve trainBelt driven, SOHC VTEC 4 valves per cylinder
Ignition systemDLI (Distributorless Ignition)
Lubrication systemForced, wet sump, with trochoid pump
Oil pump displacementAt 6,300 rpm52.8 L (55.8 US qt)/minute
Water pump displacementAt 6,000 rpm92 L (97 US qt)/minute
Fuel requiredNormal drivingUnleaded gasoline with 86 Pump Octane Number or higher
TowingTowing performance can be affected by high altitude, high temperature, or when climbing steep grades. Therefore, premium fuel is recommended when towing more than 1,590 kg (3,500 lbs).
STARTERTypeGear reduction
Normal output1.8 kW
Nominal voltage12V
Hour rating30 seconds
Direction of rotationClockwise as viewed from gear end
AUTOMATIC TRANSMISSIONTypeBJFAElectronically-controlled automatic, five-speed forward, one reverse
Primary reductionDirect 1:1
Gear ratio1st2.697
2nd1.606
3rd1.071
4th0.765
5th0.538
Reverse1.888
Final reductionTypeSingle helical gear
Gear ratio4.533
STEERINGTypeHydraulic power-assisted rack and pinion
Gear ratio42.3
Overall ratio17.9
Turns, lock-to-lock3.38
Steering wheel diameter390 mm (15.4 in.)
SUSPENSIONTypeFrontStrut with "L" (lower) arm
RearMulti-link with trailing arm
Shock absorberFrontTwin tube gas
RearTwin tube gas
WHEEL ALIGNMENTCamberFront0°30'
Rear0°30'
Camber (Max difference left to right)Front1°00'
CasterFront1°53'
Total toeFront0 mm (0 in.)
Rear0 mm (0 in.)
Front wheel turning angleInside wheel37°54'
Outside wheel30°16'
SAI at camber (kingpin axis)12°24'
BRAKESType of service brakeFrontPower-assisted self-adjusting ventilated disc
RearPower-assisted self-adjusting solid disc
Type of parking brakeFoot type mechanical actuating, rear wheels
Pad friction surface area (swept area)Front59.2 cm 2 (9.18 sq in.) x 2
Rear34.4 cm 2 (5.33 sq in.) x 2
Parking brake shoe friction surface area60.2 cm 2 (9.33 sq in.) x 2
TIRESSize of front and rear tiresP245/65R17 105S
Size of spare tireT165/90R17 105M
Tire pressureFront/Rear220 kPa (2.2 kgf/cm 2 , 32 psi)
Spare420 kPa (4.3 kgf/cm 2 , 61 psi)
AIR CONDITIONINGCooling capacityFront4,375 Kcal/h (17,300 BTU/h)
Rear3,119 Kcal/h (12,400 BTU/h)
CompressorType/ManufacturerSwash plate/DENSO
Number of cylinders10
Capacity177 mL/rev. (10.80 cu in./rev.)
Maximum speed7,600 rpm
Lubricant capacity125 mL (4 2/9 fl.oz)
Lubricant typeDENSOND-OIL 8
CondenserTypeCorrugated fin
EvaporatorTypeCorrugated fin
BlowerTypeSirocco fan
Motor input (Front)228W/12V
Speed control (Front)Infinitely variable
Maximum capacity (Front)490 m 3 /h (17,300 cu ft/h)
Temperature controlAir-mix type
Compressor clutchTypeDry, single plate, Poly-V belt drive
Electrical power consumption at 68°F (20 X)35 W maximum at 12 V
RefrigerantTypeHFC-134a (R-134a)
Quantity (Dual)550-600 g (19.4-21.2 fl.oz)
ELECTRICAL RATINGSBattery12 V-72 Ah/20 HR (12 V-60 Ah/5 HR)
FusesUnder-hood fuse/relay box120 A, 60 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
Under-dash fuse/relay box30 A, 20 A, 15 A, 10 A, 7.5 A
Auxiliary under-hood relay box40 A, 20 A, 15A, 7.5A
Light bulbsHeadlight high beam12 V-60 W
Headlight low beam12 V-55 W
Front fog lights12 V-55 W
Daytime running lights12 V-60 W
Front turn signal/front position marker lights12 V-28/8 W (two filaments) Amber color
Rear turn signal lights12V-21W Amber color
Brake/taillights12 V-21/5 W (two filaments)
High mount brake light12 V-3 CP
Back-up lights12 V-18 W
Cargo area lights12 V-3 CP
License plate light12 V-3 CP
Ceiling light12 V-5 W
Map lights12 V-8 W
Console box light 112 V-3.8 W
Console box light 212 V-1.4 W
Door courtesy lights12 V-3.8 W
Glove box light12 V-3.4 W
Vanity mirror light12 V-2 W
Gauge lights12 V-LED (non-replaceable)
Indicator, panel, ambient light12 V-LED, 14 V-0.56 W, 0.84 W
Washer reservoirCapacity4.5 L (4.7 US qt)

DESIGN SPECIFICATION

Scheme 1

Scheme 1: Body Specifications