Note. Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information (see DTC TROUBLESHOOTING INDEX ).
Scheme 154
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 4. NO - Intermittent failure, the system is OK at this time. Check for poor connections or loose terminals at the PCM and these connectors: MAP sensor APP sensor Front/rear A/F sensor (Sensor 1) IMT actuator EGR valve FTP sensor Input shaft (mainshaft) speed sensor Output shaft (countershaft) speed sensor
- Turn the ignition switch OFF.
- Disconnect the MAP sensor 3P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 9. NO - Replace the MAP sensor (see «MAP SENSOR REPLACEMENT»(ref-299652-S41978263672008092500000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the APP sensor 6P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 14. NO - Replace the APP sensor (see «APP SENSOR REPLACEMENT»(ref-219958-S15497133942006021600000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the front A/F sensor (Bank 2, Sensor 1) 8P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 19. NO - Replace the front A/F sensor (Bank 2, Sensor 1) (see «A/F SENSOR REPLACEMENT»(ref-299652-S03711830462008092500000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the rear A/F sensor (Bank 1, Sensor 1) 8P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 24. NO - Replace the rear A/F sensor (Bank 1, Sensor 1) (see «A/F SENSOR REPLACEMENT»(ref-299652-S03711830462008092500000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the IMT actuator 5P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 29. NO - Replace the IMT actuator (see «IMT ACTUATOR REPLACEMENT»(ref-219962-S25880379392006021600000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the EGR valve 6P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 34. NO - Replace the EGR valve (see «EGR VALVE REPLACEMENT»(ref-219964-S04551640282006021600000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the FTP sensor 3P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 39. NO - Replace the FTP sensor (see «FTP SENSOR REPLACEMENT»(ref-219966-S27399276402006021600000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the input shaft (mainshaft) speed sensor 3P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 44. NO - Replace the input shaft (mainshaft) speed sensor (see «INPUT SHAFT (MAINSHAFT) SPEED SENSOR REPLACEMENT»(ref-299653-S26905025282008092500000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Disconnect the output shaft (countershaft) speed sensor 3P connector.
- Turn the ignition switch ON (II).
- Clear the DTC with the HDS.
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Go to step 49. NO - Replace the output shaft (countershaft) speed sensor (see «INPUT SHAFT (MAINSHAFT) SPEED SENSOR REPLACEMENT»(ref-299653-S26905025282008092500000) ), then go to step 53 .
- Turn the ignition switch OFF.
- Jump the SCS line with the HDS.
- Disconnect PCM connectors A (44P), B (44P), and C (44P).
- Check for continuity between body ground and PCM connector terminals A19, A25, B18, B19, C12, and C13 individually. Is there continuity? YES - Repair short in the wire between the PCM (A19, A25, B18, B19, C12, or C13) and each sensor, then go to step 53. NO - Go to step 59 .
- Turn the ignition switch OFF.
- Reconnect all connectors.
- Turn the ignition switch ON (II).
- Reset the PCM with the HDS.
- Do the PCM idle learn procedure (see «PCM IDLE LEARN PROCEDURE»(ref-219960-S21279730262006021600000) ).
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Check for poor connections or loose terminals at the PCM and these connectors: MAP sensor APP sensor Front/rear A/F sensor (Sensor 1) IMT actuator EGR valve FTP sensor Input shaft (mainshaft) speed sensor Output shaft (countershaft) speed sensor After checking the above, go to step 1 . NO - Troubleshooting is complete. If any other Temporary DTCs or DTCs are indicated, go to the indicated DTCs troubleshooting.
- Reconnect all connectors.
- Update the PCM if it does not have the latest software (see «PCM UPDATING AND SUBSTITUTION FOR TESTING»(ref-219956-S29187290912006021600000) ), or substitute a known-good PCM (see «SUBSTITUTING THE PCM»(ref-219956-S20631232652006021600000) ).
- Check for Temporary DTCs or DTCs with the HDS. Is DTC P0641 indicated? YES - Check for poor connections or loose terminals at the PCM and these connectors: MAP sensor APP sensor Front/rear A/F sensor (Sensor 1) IMT actuator EGR valve FTP sensor Input shaft (mainshaft) speed sensor Output shaft (countershaft) speed sensor If the PCM was updated, substitute a known-good PCM (see «SUBSTITUTING THE PCM»(ref-219956-S20631232652006021600000) ), then recheck. If the PCM was substituted, go to step 1 . NO - If the PCM was updated, troubleshooting is complete. If the PCM was substituted, replace the original PCM (see «PCM REPLACEMENT»(ref-299652-S28764766372008092500000) ). If any other Temporary DTCs or DTCs are indicated, go to the indicated DTCs troubleshooting.