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Engine - 3.2L V6: Specifications Honda Passport I

Mechanical

Crankcase Capacity

Crankcase capacity is 5.7 qts. (5.4L) with oil filter change.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Axle Housing Mounting Bolt
Step 161 (83)
Step 2112 (152)
Camshaft Idler Pulley Bolt31 (42)
Camshaft Sprocket Bolt41 (55)
Camshaft Timing Chain Tensioner Bolt14 (19)
Common Chamber Duct Bolt17 (23)
Connecting Rod Nut40 (54)
Coolant Manifold Bolt14 (19)
Crankshaft Pulley Bolt123 (167)
Cylinder Head Bolt (1)
M815 (20)
M1147 (64)
DIS Module Assembly Bolt14 (19)
Engine Hanger
Bolt15 (20)
Nut42 (57)
Engine-To-Transmission Bolt56 (76)
EGR Valve Bolt (Manifold Side - DOHC)21 (29)
Exhaust Manifold
Bolt21 (29)
Nut42 (57)
Exhaust Pipe
Bolt & Nut32 (43)
Stud Nut49 (67)
Fan Pulley Bolt16 (22)
Flywheel Bolt40 (54)
Front Plate Bolt (Timing Belt)14 (19)
Heater Pipe Bolt15 (20)
Idler Arm Retaining Bolt33 (44)
Lock Plate Bolt58-65 (79-88)
Lower Intake Manifold Bolt18 (24)
Main Bearing Cap Bolt (2)29 (39)
Main Bearing Cap Side Bolt (2)29 (39)
Mount-To-Chassis Bolt30 (41)
Oil Cooler Bolt19 (26)
Oil Gallery Retaining Bolt
Step 122 (30)
Step 2Additional 55-65 Degrees
Oil Pump Assembly-To-Cylinder Block Bolt13 (18)
Oil Pump Strainer Bolt16 (22)
Pitman Arm Nut159 (216)
Power Steering Pump Bolt34 (46)
Rear Crankshaft Seal Retainer Bolt13 (18)
Rocker Arm Assembly Bolt (3)13 (18)
Spark Plug13 (18)
Suspension Crossmember Bolt58 (79)
Throttle Body Bolt14 (19)
Timing Belt Cover Bolt13 (18)
Timing Belt Tensioner Pulley Bolt32 (43)
Timing Belt Tensioner Pusher Bolt14 (19)
Upper Intake Manifold Bolt18 (24)
Water Pump Bolt (4)13 (18)
INCH Lbs. (N.m)
Cylinder Head Cover Bolt69 (8)
Camshaft Thrust Plate Bolt87 (10)
Camshaft Tower Bolt
DOHC87 (10)
SOHC M6 Bolt69 (8)
SOHC M8 Bolt(5)
Cooling Fan Assembly Nut69 (8)
EGR Valve Bolt (Valve Side)69 (8)
Oil Pan Bolt87 (10)
Oil Pump Cover Bolt87 (10)
Oil Pump Relief Valve Plug69 (8)
(1) Tighten bolts in sequence. (Схема №4) (2) Tighten bolts in sequence. (Схема №25) (3) Tighten bolts in sequence. (Схема №11) (4) Tighten bolts in sequence. (Схема №12) (5) Tighten bolts to 13 ft. lbs. (18 N.m).
(1)Tighten bolts in sequence. (Схема №4)
(2)Tighten bolts in sequence. (Схема №25)
(3)Tighten bolts in sequence. (Схема №11)
(4)Tighten bolts in sequence. (Схема №12)
(5)Tighten bolts to 13 ft. lbs. (18 N.m).

TORQUE SPECIFICATION

GENERAL ENGINE SPECIFICATIONS SPECIFICATIONS

ApplicationSpecification
Displacement193 Cu. In. (3.2L)
Bore3.68" (93.4 mm)
Stroke3.03" (77 mm)
Compression Ratio
DOHC9.8:1
SOHC
19959.3:1
19969.0:1
Fuel SystemSFI
Horsepower @ RPM
DOHC190 @ 5600
SOHC
1995175 @ 5200
1996190 @ 5600
Torque Ft. Lbs. @ RPM
DOHC195 @ 3800
SOHC188 @ 4000

GENERAL ENGINE SPECIFICATIONS

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.012 (.30)
Runout.002 (.04)
Main Bearings
Journal Diameter2.5165-2.5170 (63.918-63.933)
Journal Out-Of-Round.0016 (.040)
Journal Taper.0002 (.005)
Oil Clearance.0010-.0019 (.025-.048)
Connecting Rod Bearings
Journal Diameter2.1229-2.1235 (53.922-53.937)
Journal Out-Of-Round.0002 (.005)
Journal Taper.0002 (.005)
Oil Clearance.0010-.0023 (.025-.058)
Trust Clearance
Standard.0024-.0094 (.061-.239)
Limit.0118 (.300)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Big End Bore Diameter (1)
Size Mark "A"2.2439-2.2441 (56.994-57.000)
Size Mark "B"2.2436-2.2439 (56.988-56.994)
Size Mark "C"2.2434-2.2436 (56.982-56.988)
Maximum Bend (2).0059 (.15)
Maximum Twist (2).0078 (.20)
Side Play.006-.014 (.16-.35)
(1) Diameter is determined by size mark stamped on connecting rod. (Схема №18) (2) Specification is per 3.937" (100 mm) of rod length.
(1)Diameter is determined by size mark stamped on connecting rod. (Схема №18)
(2)Specification is per 3.937" (100 mm) of rod length.

CONNECTING RODS

PISTONS, PINS & RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0008-.0031 (.020-.080)
Diameter
Size Mark "A"3.6752-3.6756 (93.350-93.360)
Size Mark "B"3.6756-3.6760 (93.361-93.370)
Size Mark "C"3.6760-3.6764 (93.371-93.380)
Pins
Diameter.8660-.8663 (21.997-22.005)
Pin/Rod Interference Fit.0008-.0016 (.020-.041)
Pin/Piston Clearance.0003-.0008 (.007-.020)
Rings
No. 1
End Gap.0138-.0185 (.350-.470)
Side Clearance.0006-.0015 (.015-.038)
No. 2
End Gap.0177-.0236 (.450-.600)
Side Clearance.0006-.0015 (.015-.038)
No. 3 (Oil)
End Gap.0059-.0177 (.150-.450)

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.6772-3.6783 (93.400-93.430)
Maximum Diameter3.6823 (93.530)
Maximum Deck Warpage.006 (.15)

CYLINDER BLOCK

VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Face Angle45°
Minimum Margin
Intake & Exhaust(1)
Stem Diameter
Intake
Standard.2346-.2353" (5.959-5.977 mm)
Service Limit.2323" (5.90 mm)
Exhaust
Standard.2343-.2350" (5.952-5.970 mm)
Service Limit.2323" (5.90 mm)
Valve Installed Height (Maximum) (2)
DOHC
Intake1.756" (44.62 mm)
Exhaust1.757" (44.65 mm)
SOHC
Intake1.687" (42.85 mm)
Exhaust1.687" (42.85 mm)
Valve Springs
Free Length
Standard1.971" (50.06 mm)
Service Limit1.913 (48.59 mm)
Installed Height1.54" (39.0 mm)
Out-Of-Square.087" (2.2 mm)
Lbs. @ In. (kg @ mm)
Pressure (Valve Closed)245 @ 1.54 (55 @ 39.0)
(1) Information not available at time of publication. (2) With NEW valve installed. Replace valve seat if greater than specification.
(1)Information not available at time of publication.
(2)With NEW valve installed. Replace valve seat if greater than specification.

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Head Height
DOHC5.413 (137.5)
SOHC
Maximum Allowable Warpage.002 (.05)
Resurface Limit.008 (.20)
Valve Seats
Seat Angle45°
Minimum Seat Width.025 (.64)
Seat Margin
Intake Valve(1)
Exhaust Valve(1)
Valve Guides
Intake Valve
Valve Guide Installed Height.69 (17.5)
Valve Stem-To-Guide Oil Clearance.0009-.0022 (.023-.056)
Exhaust Valve
Valve Guide Installed Height.69 (17.5)
Valve Stem-To-Guide Oil Clearance.0012-.0025 (.030-.063)
(1) See VALVE INSTALLED HEIGHT specification in the VALVES & VALVE SPRINGS table.
(1)See VALVE INSTALLED HEIGHT specification in the VALVES & VALVE SPRINGS table.

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Camshaft Runout.004 (.10)
End Play (Maximum)
DOHC.008 (.20)
SOHC.010 (.25)
Journal Diameter
DOHC
Standard1.0610-1.0618 (26.950-26.970)
Service Limit1.0555 (26.810)
SOHC
Standard1.7692-1.7701 (44.939-44.960)
Service Limit1.7634 (44.790)
Journal Out-Of-Round (Maximum).004 (.10)
Oil Clearance.0016-.0043 (.040-.108)
Lobe Height
DOHC
Intake1.3437 (34.130)
Exhaust1.3437 (34.130)
SOHC
Intake1.3480 (34.240)
Exhaust1.4638 (37.180)
Thrust Clearance
Standard.003-.008 (.07-.20)
Limit.01 (.25)

CAMSHAFT

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
DOHC
Lifter Diameter.6685-.6690 (16.980-16.993)
Oil Clearance.0003-.0016 (.007-.040)
SOHC
Lifter Diameter.4716-.4720 (11.978-11.989)
Oil Clearance.0004-.0016 (.010-.040)

VALVE LIFTERS

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