Crankcase Capacity
Crankcase capacity listed is with oil filter change. See CRANKCASE CAPACITY .
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Camshaft Bearing Cap |
| Bolt | (1) |
| Nut | 16 (22) |
| Camshaft Sprocket Bolt | 41 (55) |
| Common Chamber Bolts | 20 (27) |
| Connecting Rod Nut | 43 (58) |
| Cooling Fan Bolt | 20 (27) |
| Crankshaft Pulley Bolt | 87 (118) |
| Cylinder Head Bolt (2) |
| Step 1 | 58 (79) |
| Step 2 | 72 (98) |
| Distributor Bolt | 14 (19) |
| EGR Pipe Flange | 33 (44) |
| Engine Mount-To-Engine Mount Bracket Nut | 62 (84) |
| Engine Mount-To-Frame Bolt | 37 (50) |
| Exhaust Manifold Nut | 33 (44) |
| Exhaust Pipe-To-Manifold | 49 (67) |
| Flywheel/Drive Plate Bolt (3) | 40 (55) |
| Front Seal Housing Bolt | 14 (19) |
| Fuel Injector Rail | 14 (19) |
| Intake Manifold-To-Cylinder Head Bolt | 16 (22) |
| Main Bearing Cap Bolts (4) | 72 (98) |
| Oil Pan Bolt (4WD) | 13 (18) |
| Oil Pump Pipe Passage (3) |
| Bolt-To-Oil Pan Surface | 17 (24) |
| Oil Passage Pipe Plug | 47 (64) |
| Oil Pump Bolt | 14 (19) |
| Oil Pump Sprocket Bolt | 56 (76) |
| Oil Seal Retainer Bolts | 13 (18) |
| Oil Strainer Bolt | 14 (19) |
| Oxygen Sensor | 40 (55) |
| Rear Mount-To-Transmission Bolt | 30 (41) |
| Rear Plate-To-Cylinder Block Bolt | 36 (49) |
| Rocker Arm Shaft Bracket |
| Bolt | (1) |
| Nut | 16 (22) |
| Spark Plug | 14 (19) |
| Starter Bolts | 63 (86) |
| Tensioner Pulley |
| Bolt | 14 (19) |
| Nut | 10 (14) |
| Throttle Body Bolt | 19 (26) |
| Upper Intake Manifold-To-Lower Manifold Bolt | 20 (27) |
| Water Pump Bolt | 14 (19) |
| INCH Lbs. (N.m) |
| Oil Pan Bolt (2WD) | 43 (5) |
| Oil Pump Pipe Passage (3) |
| Bolt-To-Recessed Surface | 87 (10) |
| Timing Belt Cover Bolt | 53 (6) |
| Valve Cover Bolt | 88 (10) |
| (1) Tighten bolts to 70 INCH lbs. (8 N.m). (2) Tighten bolts in sequence. (Схема №2) (3) Apply Loctite to bolt threads and tighten in sequence. (Схема №11) (4) Apply engine oil to threads and tighten in sequence. (Схема №16) |
| (1) | Tighten bolts to 70 INCH lbs. (8 N.m). |
| (2) | Tighten bolts in sequence. (Схема №2) |
| (3) | Apply Loctite to bolt threads and tighten in sequence. (Схема №11) |
| (4) | Apply engine oil to threads and tighten in sequence. (Схема №16) |
GENERAL ENGINE SPECIFICATIONS
| Application | Specification |
| Displacement | 156 Cu. In. (2.6L) |
| Bore | 3.65" (92.6 mm) |
| Stroke | 3.74" (95.0 mm) |
| Compression Ratio | 8.6:1 |
| Fuel System | SFI |
| Horsepower @ RPM | 120 @ 4600 |
| Torque Ft. Lbs. @ RPM | 150 @ 2600 |
GENERAL ENGINE SPECIFICATIONS
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft |
| End Play |
| Standard | .0024-.0098 (.061-.250) |
| Wear Limit | .012 (.300) |
| Maximum Runout | .0016 (.04) |
| Main Bearings |
| Journal Diameter (1) |
| 1 (-) Size Mark | 2.2019-2.2022 (55.928-55.935) |
| 2 (- -) Size Mark | 2.2016-2.2018 (55.920-55.927) |
| Journal Out-Of-Round | .002 (.050) |
| Journal Taper | .002 (.050) |
| Oil Clearance |
| Standard | .0009-.0020 (.023-.050) |
| Wear Limit | .0047 (.120) |
| Connecting Rod Bearings |
| Journal Diameter | 1.9262-1.9268 (48.925-48.940) |
| Journal Out-Of-Round | .002 (.050) |
| Journal Taper | .002 (.050) |
| Oil Clearance |
| Standard | .0009-.0020 (.023-.050) |
| Wear Limit | .0047 (.120) |
| (1) Diameter is determined by size mark on crankshaft. (Схема №18) |
| (1) | Diameter is determined by size mark on crankshaft. (Схема №18) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Connecting Rod Big End |
| Bore Diameter (1) |
| Size Mark "A" | 2.0471-2.0473 (51.996-52.000) |
| Size Mark "B" | 2.0468-2.0470 (51.988-51.995) |
| Size Mark "C" | 2.0466-2.0467 (51.983-51.997) |
| Maximum Bend | (2) .006 (.150) |
| Maximum Twist | (2) .008 (.200) |
| Side Play |
| Standard | .0012-.008 (.003-.020) |
| Wear Limit | .016 (.410) |
| (1) Diameter is determined by size mark stamped on connecting rod. (Схема №14) (2) Per 3.937" (100 mm). |
| (1) | Diameter is determined by size mark stamped on connecting rod. (Схема №14) |
PISTONS, PINS & RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance .0010-.0018 (.025-.046) |
| Pins |
| Diameter |
| Standard | .9054-.9057 (22.997-23.005) |
| Wear Limit | .9043 (22.970) |
| Rings |
| No. 1 |
| End Gap |
| Standard | .012-.018 (.300-.450) |
| Wear Limit | .059 (1.500) |
| Side Clearance |
| Standard | .0010-.0024 (.025-.060) |
| Wear Limit | .059 (1.500) |
| No. 2 |
| End Gap |
| Standard | .024-.028 (.600-.720) |
| Wear Limit | .059 (1.500) |
| Side Clearance |
| Standard | .0008-.0022 (.020-.050) |
| Wear Limit | .059 (1.500) |
| No. 3 (Oil) |
| End Gap |
| Standard | .008-.028 (.200-.700) |
| Wear Limit | .059 (1.500) |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter | 3.646-3.647 (92.600-92.640) |
| Maximum Deck Warpage | .008 (.200) |
| Maximum Repairable Warpage | .0158 (.401) |
| Minimum Cylinder Block Height | 9.33 (237.000) |
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 45° |
| Minimum Margin | .031" (.790 mm) |
| Stem Diameter |
| Standard | .3129-.3134" (7.948-7.961 mm) |
| Wear Limit | .3102" (7.879 mm) |
| Exhaust Valves |
| Face Angle | 45° |
| Minimum Margin | .040" (1.010 mm) |
| Stem Diameter |
| Standard | .3122-.3128" (7.932-7.946 mm) |
| Wear Limit | .3091" (7.851 mm) |
| Valve Springs |
| Free Length |
| Standard | 1.894" (48.100 mm) |
| Wear Limit | 1.831" (46.500 mm) |
| Out-Of-Square | .083" (2.100 mm) |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Valve Closed |
| Standard | 56.0 @ 1.61 (25.400 @ 40.900) |
| Wear Limit | 48.5 @ 1.61 (21.900 @ 40.900) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Warpage |
| Preferred | .002" (.050 mm) |
| Maximum Allowable | .008" (.200 mm) |
| Surfacing Limit | .016" (.400 mm) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 45° |
| Seat Width |
| Standard | .048-063" (1.210-1.600 mm) |
| Limit | .077" (1.950 mm) |
| Exhaust Valve |
| Seat Angle | 45° |
| Seat Width |
| Standard | .048-063" (1.210-1.600 mm) |
| Limit | .077" (1.950 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide Installed Height | .634-.642" (16.100-16.310 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0009-.0022" (.023-.056 mm) |
| Wear Limit | .0080" (.203 mm) |
| Exhaust Valve |
| Valve Guide Installed Height | .634-.642" (16.100-16.310 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0015-.0028" (.038-.070 mm) |
| Wear Limit | .0098" (.250 mm) |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play |
| Standard | .0020-.0059 (.050-.150) |
| Wear Limit | .0079 (.200) |
| Journal Diameter |
| Standard | 1.339 (34.010) |
| Wear Limit | 1.331 (33.800) |
| Maximum Journal Runout | .004 (.100) |
| Lobe Height |
| Standard | 1.456 (36.990) |
| Wear Limit | 1.431 (36.350) |
| Oil Clearance |
| Standard | .003-.0051 (.085-.130) |
| Wear Limit | .006 (.150) |