Hard Steering
- Check the power assist (see «Power Assist Check»(ref-171420-S11594818242005020300000) ). Is the starting load more than 29 N (3.0 kgf, 6.6 Ft.Lbs.)? YES - Go to step 2. NO - Power assist is OK.
- Measure steady-state fluid pressure from the pump at idle with T/N 07406-0010001 (see step 9 on ) or T/N 07406-001000A (see step 8 on ). Is the pressure 1,500 kPa (15 kgf/cm 2 , 213 psi) or less? YES - Go to step 3. NO - Go to step 7 .
- Measure the pump relief pressure at idle with T/N 07406-0010001 (see step 11 on ) or T/N 07406-001000A (see step 10 on ). Is the pressure 7,460-8,140 kPa (76-83 kgf/cm 2 , 1,080-1,180 psi) or less? YES - Go to step 4. NO - Faulty pump assembly.
- With a spring scale, measure the power assist in both directions, to the left and to the right. Are the two measurements within 2.9 N (0.3 kgf, 0.66 Ft.Lbs.) of each other? YES - Go to step 5. NO - Go to step 8 .
- Measure the fluid pressure with T/N 07406-0010001 (see step 12 on ) or with T/N 07406-001000A (see step 11 on ) with both pressure gauge valves open (if so equipped), while turning the steering wheel fully to the left and fully to the right. Is the pressure 7,460-8,140 kPa (76-83 kgf/cm 2 , 1,080-1,180 psi) or less? YES - Go to step 6. NO - Faulty gearbox.
- Adjust the rack guide (see «Rack Guide Adjustment»(ref-171420-S19376066852005020300000) ), and retest. Is the steering OK? YES - Repair is completed. NO - Faulty gearbox.
- Check the feed and return lines between the pump and the gearbox for clogging and deformation. Are the lines clogged or deformed? YES - Repair or replace the lines. NO - Faulty valve body unit or pump.
- Check the cylinder lines for deformation (see «Fluid Leakage Inspection»(ref-171420-S12641784522005020300000) ) Are the lines deformed? YES - Replace the lines. NO - Go to step 9.
- Check for a bent rack shaft or misadjusted rack guide (too tight).
Is the rack shaft bent or the rack guide adjusted too tight?
- YES - Replace the steering gearbox or readjust the rack guide.
- NO - Faulty valve body unit.
Steering Wheel Rotational Play Check
- Turn the front wheels to the straight ahead position.
- Measure how far you can turn the steering wheel left and right without moving the front wheels.
Scheme 143
- If the play is within the limit, the gearbox and linkages are OK.
- If the play exceeds the limit, adjust the rack guide (see «Rack Guide Adjustment»(ref-171420-S19376066852005020300000) ). If the play is still excessive after rack guide adjustment, inspect the steering linkage and gearbox (see «Steering Linkage and Gearbox Inspection»(ref-171420-S37285697802005020300000) ).
Power Assist Check
Note. This test should be done with original equipment tires and wheels at the connect tire pressure.
- Check the power steering fluid level (see «Fluid Replacement»(ref-171420-S35109618852005020300000) ).
- Start the engine, let it idle, and turn the steering wheel from lock-to-lock several times to warm up the fluid.
- Attach a commercially-available spring scale to the steering wheel. With the engine idling and the vehicle on a clean, dry floor, pull the scale as shown and read it as soon as the tires begin to turn.
Scheme 144
- If the scale reads no more than specifications, the gearbox and pump are OK.
- If the scale reads more than specifications, troubleshoot the steering system (see «Symptom Troubleshooting»(ref-171420-S02729531102005020300000) ).