Reference Information
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(ref-493129-S29400264122012080800000)
- «Electrical Center Identification Views»(ref-491213-S19440762712012073000000)
Description and Operation
Cooling Fan Description and Operation (3.0L) , Cooling Fan Description and Operation (2.4L)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Engine operating, command the cooling fans ON and OFF at high speed. Verify both fans operate as commanded.
- Engine operating, observe the DTC information with a scan tool. DTC P0480, P0481, P0691, P0692, P0693, or P0694 should not set.
- Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Relay Replacement (Within an Electrical Center)»(ref-491162-S05710312252012073000000) , «Relay Replacement (Attached to Wire Harness)»(ref-491162-S38963856272012073000000)
- «Control Module References»(ref-491163-S28884786072012073000000) for ECM replacement, setup, and programming
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(ref-493129-S29400264122012080800000)
- «Electrical Center Identification Views»(ref-491213-S19440762712012073000000)
Description and Operation
Cooling Fan Description and Operation (3.0L) , Cooling Fan Description and Operation (2.4L)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON, command the appropriate Cooling Fan Relay ON and OFF with a scan tool. You should hear the relay click when commanded ON and OFF.
- Engine operating, observe the DTC information with a scan tool. DTC P0480, P0481, P0691, P0692, P0693, or P0694 should not set.
- Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Relay Replacement (Within an Electrical Center)»(ref-491162-S05710312252012073000000) , «Relay Replacement (Attached to Wire Harness)»(ref-491162-S38963856272012073000000)
- «Control Module References»(ref-491163-S28884786072012073000000) for ECM replacement, setup, and programming
Schematic Reference
Engine Controls Schematics
Connector End View Reference
COMPONENT CONNECTOR END VIEWS - INDEX
Description and Operation
- «Cooling Fan Description and Operation (3.0L)»(ref-491221-S17614761102012073000000) , «Cooling Fan Description and Operation (2.4L)»(ref-491221-S03062725782012073000000)
- «Instrument Cluster Description and Operation»(ref-491159-S38460012292012073000000)
- «Indicator/Warning Message Description and Operation»(ref-491159-S06972001192012073000000)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Engine Control Module Scan Tool Information (LFX or LFW) , Engine Control Module Scan Tool Information (LEA) for scan tool information
Note. If DTC P0480, P0481, P0691, P0692, P0693, or P0694 is set, diagnose that DTC first.
- Observe the engine coolant level. The engine coolant level should be within the operating range. Refer to «Cooling System Draining and Filling (GE 47716)»(ref-491221-S11227726582012073000000) , «Cooling System Draining and Filling (Static LF1 or LFW)»(ref-491221-S01432179932012073000000) , «Cooling System Draining and Filling (Static LAF or LEA)»(ref-491221-S24420276232012073000000) .
- Ensure that the vehicle has the correct engine coolant with correct concentration and is not old, contaminated, or contains additives. Refer to «Cooling System Draining and Filling (GE 47716)»(ref-491221-S11227726582012073000000) , «Cooling System Draining and Filling (Static LF1 or LFW)»(ref-491221-S01432179932012073000000) , «Cooling System Draining and Filling (Static LAF or LEA)»(ref-491221-S24420276232012073000000) .
- Inspect the cooling system for the following: Leaks Kinked or pinched hoses, especially at the radiator Loose, missing, or damaged radiator air seals or deflectors Air flow obstructions or bent fins at the radiator or the A/C condenser-Refer to «Symptoms - Engine Cooling»(ref-491221-S32934727172012073000000) .
- Command the cooling fans ON and OFF, low and high speed. The engine cooling fans should turn ON and OFF with each command. If the cooling fans do not function as indicated, refer to «Cooling Fan Inoperative (LEA)»(ref-491221-S32168532422012073000000) , «Cooling Fan Inoperative (LFW)»(ref-491221-S13580085482012073000000) .
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Identifying Intermittent Conditions
Many intermittent conditions occur with harness or connector movement due to engine torque, rough pavement, vibration or physical movement of a component. Refer to the following for a list to help isolate an intermittent condition
- Water intrusion in connectors, terminals, or components
- Poor connector mating
- Terminal contact
- High circuit or component resistance-High resistance can include any resistance, regardless of the amount, which can interrupt the operation of the component.
- Harness' that are routed too tight, or chaffed circuits
- High or low ambient temperatures
- High or low engine coolant temperatures
- High underhood temperatures
- Heat build up in components or circuits due to circuit resistance, poor terminal contact, or high electrical load
- High or low system voltage
- High vehicle load conditions
- Rough road surface
- Electro-magnetic interference (EMI)/circuit interference from relays, solenoids or other electrical surge
- Incorrect installation of non-factory, aftermarket, or after factory add on accessories
If an intermittent is detected, refer to Testing for Intermittent Conditions and Poor Connections for specific strategies in diagnosing intermittent conditions.
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(ref-493129-S29400264122012080800000)
- «Electrical Center Identification Views»(ref-491213-S19440762712012073000000)
Description and Operation
Cooling Fan Description and Operation (3.0L) , Cooling Fan Description and Operation (2.4L)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON, observe the DTC information with a scan tool. Verify that DTC P0480, P0481, P0691, P0692, P0693, or P0694 should not set. If a DTC is set, refer to «DTC P0480, P0481, P0691, P0692, P0693, or P0694 (LFW)»(ref-491221-S21396474462012073000000) , «DTC P0480, P0481, P0691, P0692, P0693, or P0694 (LEA)»(ref-491221-S17712502082012073000000) .
- Ignition ON, observe the scan tool parameters listed below. Verify that both parameters display OFF. Cooling Fan Relay 1 Command Cooling Fan Relays 2 Command
- Ignition ON, observe that the fan is not activated.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Relay Replacement (Within an Electrical Center) , Relay Replacement (Attached to Wire Harness)
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(ref-493129-S29400264122012080800000)
- «Electrical Center Identification Views»(ref-491213-S19440762712012073000000)
Description and Operation
Cooling Fan Description and Operation (3.0L) , Cooling Fan Description and Operation (2.4L)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
Scan Tool Reference
Control Module References for scan tool information
- ignition ON, observe the DTC information with a scan tool. Verify that DTC P0480, P0481, P0691, P0692, P0693, or P0694 is not set. If a DTC is set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(ref-491140-S28645929192012073000000) .
- Ignition ON, observe the scan tool Cooling Fan Relay 1 and Cooling Fan Relays 2 and 3 Command parameters. The parameters should display OFF.
- Ignition ON, observe that the fan is not activated.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Relay Replacement (Within an Electrical Center) , Relay Replacement (Attached to Wire Harness)
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(ref-493129-S29400264122012080800000)
- «Electrical Center Identification Views»(ref-491213-S19440762712012073000000)
Description and Operation
Cooling Fan Description and Operation (3.0L) , Cooling Fan Description and Operation (2.4L)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON, observe the DTC information with a scan tool. Verify that DTC P0480, P0481, P0691, P0692, P0693, or P0694 should not set. If a DTC is set, refer to «DTC P0480, P0481, P0691, P0692, P0693, or P0694 (LFW)»(ref-491221-S21396474462012073000000) , «DTC P0480, P0481, P0691, P0692, P0693, or P0694 (LEA)»(ref-491221-S17712502082012073000000) .
- Command the cooling fan ON and OFF at Low and High speed with a scan tool. The cooling fan should turn ON and OFF in each of the commanded states.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Relay Replacement (Within an Electrical Center)»(ref-491162-S05710312252012073000000) , «Relay Replacement (Attached to Wire Harness)»(ref-491162-S38963856272012073000000)
- «Engine Coolant Fan Resistor Replacement (LEA)»(ref-491221-S22843843662012073000000)
- «Engine Coolant Fan Replacement (LEA)»(ref-491221-S34703948032012073000000) , «Engine Coolant Fan Replacement (LF1 or LFW)»(ref-491221-S26458593542012073000000)
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(ref-493129-S29400264122012080800000)
- «Electrical Center Identification Views»(ref-491213-S19440762712012073000000)
Description and Operation
Cooling Fan Description and Operation (3.0L) , Cooling Fan Description and Operation (2.4L)
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
Scan Tool Reference
Control Module References for scan tool information
- Verify that DTC P0480, P0481, P0691, P0692, P0693, or P0694 is not set. If a DTC is set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(ref-491140-S28645929192012073000000) .
- Ignition ON, command the appropriate fan relay ON and OFF with a scan tool. Verify that the fans turn ON and OFF when changing between the commanded states.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Relay Replacement (Within an Electrical Center)»(ref-491162-S05710312252012073000000) , «Relay Replacement (Attached to Wire Harness)»(ref-491162-S38963856272012073000000)
- «Engine Coolant Fan Replacement (LEA)»(ref-491221-S34703948032012073000000) , «Engine Coolant Fan Replacement (LF1 or LFW)»(ref-491221-S26458593542012073000000)
Engine Overheating
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The engine temperature lamp comes on and stays on, or temperature gauge shows hot, or coolant overflows from the surge tank onto the ground while the engine is running. | |||
| 1 | Check the condenser, radiator, and auxiliary coolers for any obstructions or bent fins that would prevent air flow through the radiator. Is there any airflow obstruction or bent fins? | Go to Step 2 | Go to Step 3 |
| 2 | Remove any debris that may cause an air flow obstruction. Remove or relocate aftermarket add-on components that block air flow to the radiator. Does the engine still overheat? | Go to Step 3 | System OK |
| 3 | Check for loose, missing, or damaged radiator air seals or deflectors. Are there any loose, missing, or damaged radiator air seals or deflectors? | Go to Step 4 | Go to Step 5 |
| 4 | Repair or replace any loose, missing, or damaged radiator air seals or deflectors. Does the engine still overheat? | Go to Step 5 | System OK |
| 5 | Check for an inoperative cooling fan. Refer to Cooling Fan Inoperative (LEA) , Cooling Fan Inoperative (LFW) Is the cooling fan inoperative? | Go to Step 6 | Go to Step 7 |
| 6 | Repair or replace the cooling fan(s) as necessary. Refer to Engine Coolant Fan Replacement (LEA) , Engine Coolant Fan Replacement (LF1 or LFW) Does the engine still overheat? | Go to Step 7 | System OK |
| 7 | Check for a loss of coolant. Refer to Loss of Coolant . Does the engine still overheat? | Go to Step 8 | System OK |
| 8 | Check for kinked or pinched cooling hoses. Are any cooling hoses kinked or pinched? | Go to Step 9 | Go to Step 10 |
| 9 | Relieve any kinks by rerouting the hoses. Replace the hoses, if necessary. Does the engine still overheat? | Go to Step 10 | System OK |
| 10 | Using J-26568 Coolant and Battery Fluid Tester, check the coolant concentration. Does the coolant concentration test correctly? | Go to Step 12 | Go to Step 11 |
| 11 | Replace the coolant, if necessary. Refer to Cooling System Draining and Filling (GE 47716) , Cooling System Draining and Filling (Static LF1 or LFW) , Cooling System Draining and Filling (Static LAF or LEA) Does the engine still overheat? | Go to Step 12 | System OK |
| 12 | Check for any blocked cooling system passages. Are there blocked cooling system passages? | Go to Step 13 | Go to Step 14 |
| 13 | Remove any obstructions by flushing the cooling system. Refer to Flushing Does the engine still overheat? | Go to Step 14 | Go to Step 19 |
| 14 | Inspect the accessory drive belt tensioner. Refer to Drive Belt Tensioner Diagnosis , for 2.4L engine and Drive Belt Tensioner Diagnosis for 3.0L engine. Does the engine still overheat? | Go to Step 15 | System OK |
| 15 | Check for a faulty thermostat. Refer to Thermostat Diagnosis Does the engine still overheat? | Go to Step 16 | System OK |
| 16 | Replace the radiator. Refer to Radiator Replacement Does the engine still overheat? | Go to Step 17 | System OK |
| 17 | Check for a faulty water pump. The impeller blades may be eroded or broken. Is the water pump faulty? | Go to Step 18 | |
| 18 | Replace the water pump. Refer to Water Pump Replacement (LFW) , Water Pump Replacement (L4) Did you complete the repair? | Go to Step 19 | |
| 19 | Operate the system to verify the repair. Did you correct the condition? | System OK | |
Engine Overheating
Loss of Coolant
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The cooling system is loosing coolant either internally or externally. | |||
| 1 | Were you sent here from Symptoms, or another diagnostic table? | Go to Step 2 | Go to Symptoms - Engine Cooling |
| 2 | Repair any present DTCs. Refer to Diagnostic System Check - Vehicle . Is the action complete? | Go to Step 3 | |
| 3 | Inspect the coolant level. Is the coolant at the proper level? | Go to Step 5 | Go to Step 4 |
| 4 | Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (GE 47716) , Cooling System Draining and Filling (Static LF1 or LFW) , Cooling System Draining and Filling (Static LAF or LEA) . Is the action complete? | Go to Step 5 | |
| 5 | Engine overheating can cause a loss of coolant. Is the engine overheating? | Go to Step 19 | Go to Step 6 |
| 6 | Idle the engine at normal operating temperature. Inspect for heavy white smoke coming out of the exhaust pipe. Is a heavy white smoke present from the exhaust pipe? | Go to Step 7 | Go to Step 8 |
| 7 | Coolant in the exhaust system creates a distinctive, burning coolant odor in the exhaust. Condensation in the exhaust system can cause an odorless white smoke during engine warm up. Does the white smoke have a burning coolant type odor? | Go to Step 20 | Go to Step 8 |
| 8 | Visually inspect the hoses, pipes and hose clamps. Are any of the hoses, clamps or pipes leaking? | Go to Step 21 | Go to Step 9 |
| 9 | Visually inspect the following components: Block heater Coolant pressure cap Core plugs Throttle body Engine block Intake manifold Radiator Thermostat housing Water pump Are any of the listed components leaking? | Go to Step 21 | Go to Step 10 |
| 10 | Pressure test the cooling system. Refer to Cooling System Leak Testing . With the cooling system pressurized, visually inspect the components listed in steps 7 and 8. Are any leaks present? | Go to Step 21 | Go to Step 11 |
| 11 | Pressure test the coolant pressure cap. Refer to Pressure Cap Testing . Does the coolant pressure cap hold pressure? | Go to Step 12 | Go to Step 16 |
| 12 | Inspect for the following conditions: A coolant smell inside of the vehicle Coolant in the HVAC module drain tube Coolant on the vehicle floor covering near the HVAC module Is coolant present? | Go to Step 21 | Go to Step 13 |
| 13 | Inspect the underside of the engine oil fill cap for a gray/white milky substance. Is there a milky substance under the oil fill cap? | Go to Step 14 | Go to Step 15 |
| 14 | Inspect the engine oil fluid level indicator for a gray/white milky substance. Is there a milky substance on the engine oil fluid level indicator? | Go to Step 17 | Go to Step 15 |
| 15 | Inspect the automatic transmission oil fluid level indicator, if equipped, for a gray/white milky substance. Is there a milky substance on the automatic transmission fluid level indicator? | Go to Step 18 | Go to Step 22 |
| 16 | Replace the coolant pressure cap. Is the repair complete? | Go to Step 22 | |
| 17 | Replace the radiator. Refer to Radiator Replacement . Replace the oil and filter. Refer to Engine Oil and Oil Filter Replacement , For 2.4L engine or Engine Oil and Oil Filter Replacement (LF1, LFW or LFX) for 3.0L engine. Is the repair complete? | Go to Step 22 | |
| 18 | Replace the radiator. Refer to Radiator Replacement . Service the automatic transmission. Refer to the following: Engine Coolant/Water in Transmission . Is the repair complete? | Go to Step 22 | |
| 19 | Repair the engine overheating condition. Refer to Engine Overheating . Is the repair complete? | Go to Step 22 | |
| 20 | Repair the engine internal coolant leak. Refer to Coolant in Combustion Chamber , for 2.4L engine or Coolant in Combustion Chamber , for 3.0L engine. or, Coolant in Engine Oil , for 2.4L engine or Coolant in Engine Oil for 3.0L engine. Is the repair complete? | Go to Step 22 | |
| 21 | Repair or replace the leaking component. Refer to the appropriate repair. Is the repair complete? | Go to Step 22 | |
| 22 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Loss of Coolant
Electrical Information Reference
- «Circuit Testing»(ref-491170-S01761107082012073000000)
- «Connector Repairs»(ref-491170-S29468502572012073000000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-491170-S23088445062012073000000)
- «Wiring Repairs»(ref-491170-S24000289392012073000000)
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Coolant Heater Replacement (LFW)»(ref-491221-S02658547632012073000000) , «Coolant Heater Replacement (LEA)»(ref-491221-S09339534182012073000000)
- «Coolant Heater Cord Replacement (LFW)»(ref-491221-S04923273852012073000000) , «Coolant Heater Cord Replacement (LAF)»(ref-491221-S42585547682012073000000)
Engine Fails To Reach Normal Operating Temperature
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Ensure that the cooling system is full. Allow the engine to cool. Start the engine. Turn the air conditioning system off. Inspect the engine cooling fan(s). Is the electric cooling fan on? | Go to Step 2 | Go to Step 3 |
| 2 | Diagnose and repair the cooling fan system. Refer to Engine Coolant Fan Replacement (LEA) , Engine Coolant Fan Replacement (LF1 or LFW) . Verify the customer complaint. Does the engine still fail to reach normal operating temperature? | Go to Step 3 | System OK |
| 3 | Install the Scan Tool to the DLC. Compare the Scan Tool coolant temperature reading to the I/P cluster coolant temperature. Is the I/P cluster coolant temperature close to the reading on the Scan Tool? | Go to Step 5 | Go to Step 4 |
| 4 | Diagnose and repair the coolant temperature gauge system. Verify the customer complaint. Does the engine still fail to reach normal operating temperature? | Go to Step 5 | System OK |
| 5 | Inspect the thermostat for correct operation. Refer to Thermostat Diagnosis . Is the thermostat operating correctly? | System OK | Go to Step 6 |
| 6 | Replace the thermostat. Refer to Engine Coolant Thermostat Replacement (LAF or LEA) , Engine Coolant Thermostat Replacement (LFW) . Verify the customer complaint. Does the engine still fail to reach normal operating temperature? | Go to Step 1 | System OK |
Engine Fails To Reach Normal Operating Temperature
Filling Procedure
- Raise and support the vehicle.
- Tighten the radiator drain cock to 2 N.m (18 lb in).
- Lower the vehicle.
- Slowly fill the radiator with a 50/50 coolant mixture until the coolant level reaches the base of the radiator surge tank. Refer to «Approximate Fluid Capacities»(ref-491137-S36562290632012073000000) .
- Allow 30 seconds for the coolant level to stabilize and continue to fill the coolant filler neck until the level stabilizes for at least 2 minutes.
- Start the engine and allow to the engine to idle in PARK or NEUTRAL with the parking brake engaged.
- Slowly fill the coolant mixture until the level stabilizes at the base of the radiator surge tank.
- Install the coolant pressure cap.
- Raise the engine RPM to 2500 RPM for 30-40 seconds.
- Shut the engine OFF.
- Allow the engine to cool, remove coolant fill cap and repeat steps 4-10 until the coolant level has completely stabilized within the radiator surge tank.
- Inspect the concentration of the engine coolant using the J 26568 Coolant and Battery Fluid Tester.
- Inspect and if necessary, fill the coolant reservoir bottle as necessary.
- Rinse away any excess coolant from the engine and the engine compartment
- Inspect the cooling system for leaks.
- Top off the radiator surge tank if necessary.
- Tighten the radiator drain cock to 2 N.m (18 lb in).
- Install the water pump drain plug and tighten to 10 N.m (89 lb in) if removed during the draining process.
- Lower the vehicle.
- Remove radiator inlet hose at the engine. Refer to «Radiator Inlet Hose Replacement (LEA)»(ref-491221-S36124773782012073000000) , «Radiator Inlet Hose Replacement (LF1 or LFW)»(ref-491221-S32308816982012073000000)
- Slowly add mixture of 50/50 DEX-COOL antifreeze and clean, drinkable water to the engine and radiator. Fill the cooling system as indicated below: When the engine block is not drained, add 1.75 liters (1.85 qts) to the radiator through the radiator inlet hose. When the engine block is drained, add 2.0 liters (2.1 qts) to the engine, then add 1.75 liters (1.85 qts) to the radiator through the radiator inlet hose.
- Install the radiator inlet hose at the engine. Refer to «Radiator Inlet Hose Replacement (LEA)»(ref-491221-S36124773782012073000000) , «Radiator Inlet Hose Replacement (LF1 or LFW)»(ref-491221-S32308816982012073000000)
- Slowly add mixture of 50/50 DEX-COOL antifreeze and clean, drinkable water to the surge tank until the coolant level reaches the base of the radiator surge tank. Refer to «Approximate Fluid Capacities»(ref-491137-S36562290632012073000000)
- Start the engine and check for leaks.
- Run the engine and cycle the vehicle from idle to 3, 000 RPM in 30 second intervals until the engine cooling fan comes ON, the engine cooling fan turns ON at approximately 102°C (216°F). Repeat this process twice before the engine is turned OFF.
- Return the engine to idle, and idle for 30 seconds, then turn the engine OFF.
- Allow the vehicle to cool, before adding additional coolant.
- Add additional coolant to the surge tank until the level is approximately 13 mm (0.5 in) above the surge tank seam.
- Install the coolant surge tank cap.
Radiator Cleaning
| WARNING | NEVER spray water on a hot heat exchanger. The resulting steam could cause personal injury. |
| CAUTION | The heat exchanger fins are necessary for good heat transfer. Do not brush the fins. This may cause damage to the fins, reducing heat transfer. |
- Some conditions may require the use of warm water and a mild detergent.
- Clean the A/C condenser fins.
- Clean between the A/C condenser and radiator.
- Clean the radiator cooling fins.
- Straighten any damaged cooling fins.
Scheme 33
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the coolant. Refer to Cooling System Draining and Filling (GE 47716) , Cooling System Draining and Filling (Static LF1 or LFW) , Cooling System Draining and Filling (Static LAF or LEA) . Remove the coolant recovery reservoir vent hose. Refer to Coolant Recovery Reservoir Vent Hose Replacement (LEA) , Coolant Recovery Reservoir Vent Hose Replacement (LF1 or LFW) . Remove the coolant recovery reservoir outlet hose. Refer to Coolant Recovery Reservoir Outlet Hose Replacement (LF1 or LFW) , Coolant Recovery Reservoir Outlet Hose Replacement (LEA) . | |
| 1 | Radiator Surge Tank Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 9 N.m (80 lb in) |
| 2 | Radiator Surge Tank |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Radiator Surge Tank Replacement
Engine Coolant Indicator(s)
LOW COOLANT LEVEL
The IPC illuminates the low coolant warning indicator when any of the following occur
- The BCM detects a low coolant level condition for at least 30 seconds. The IPC receives a class 2 message from the BCM requesting illumination.
- The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.
Coolant Heater
The optional engine coolant heater (RPO K05) operates using 110-volt AC external power and is designed to warm the coolant in the engine block area for improved starting in very cold weather -29°C (-20°F). The coolant heater helps reduce fuel consumption when a cold engine is warming up. The unit is equipped with a detachable AC power cord. A weather shield on the cord is provided to protect the plug when not in use. The power cord has a thermal element in the cord end that does not allow current to the heater until the ambient temperature reaches 0°F or -18°C.
The cooling system's function is to maintain an efficient engine operating temperature during all engine speeds and operating conditions. The cooling system is designed to remove approximately one-third of the heat produced by the burning of the air-fuel mixture. When the engine is cold, the coolant does not flow to the radiator until the thermostat opens. This allows the engine to warm quickly.
Cooling Cycle
Coolant flows from the radiator outlet and into the water pump inlet. Some coolant flows from the water pump, to the heater core, then back to the water pump. This provides the passenger compartment with heat and defrost capability as the coolant warms up.
Coolant also flows from the water pump outlet and into the engine block. In the engine block, the coolant circulates through the water jackets surrounding the cylinders where it absorbs heat.
The coolant then flows through the cylinder head gasket openings and into the cylinder heads. In the cylinder heads, the coolant flows through the water jackets surrounding the combustion chambers and valve seats, where it absorbs additional heat.
From the cylinder heads, the coolant flows to the thermostat. The flow of coolant will either be stopped at the thermostat until the engine reaches normal operating temperature, or it will flow through the thermostat and into the radiator where it is cooled. At this point, the coolant flow cycle is completed.
Efficient operation of the cooling system requires proper functioning of all cooling system components. The cooling system consists of the following components
Coolant
The engine coolant is a solution made up of a 50-50 mixture of DEX-COOL and suitable drinking water. The coolant solution carries excess heat away from the engine to the radiator, where the heat is dissipated to the atmosphere.
Radiator
The radiator is a heat exchanger. It consists of a core and two end tanks. The aluminum core is a tube and fin crossflow design that extends from the inlet tank to the outlet tank. Fins are placed around the outside of the tubes to improve heat transfer to the atmosphere.
The inlet and outlet end tanks are a molded, high temperature, nylon reinforced plastic material. A high temperature rubber gasket seals the end tank flange edge to the aluminum core. The end tanks are clamped to the core with clinch tabs. The tabs are part of the aluminum header at each end of the core.
The radiator utilizes a drain cock for coolant recovery during service. The drain cock is located at the bottom of the right hand or left hand end tank, depending on the powertrain option in the vehicle. The drain cock unit includes the drain cock and drain cock seal.
The radiator removes heat from the coolant passing through it. The fins on the core transfer heat from the coolant passing through the tubes. As air passes between the fins, it absorbs heat and cools the coolant.
Pressure Cap
The pressure cap seals the cooling system. It contains a blow off or pressure valve and a vacuum or atmospheric valve. The pressure valve is held against its seat by a spring, which protects the radiator from excessive cooling system pressure. The vacuum valve is held against its seat by a spring, which permits opening of the valve to relieve vacuum created in the cooling system as it cools off. The vacuum, if not relieved, might cause the radiator and/or coolant hoses to collapse.
The pressure cap allows cooling system pressure to build up as the temperature increases. As the pressure builds, the boiling point of the coolant increases. Engine coolant can be safely run at a temperature much higher than the boiling point of the coolant at atmospheric pressure. The hotter the coolant is, the faster the heat transfers from the radiator to the cooler, passing air.
The pressure in the cooling system can get too high. When the cooling system pressure exceeds the rating of the pressure cap, it raises the pressure valve, venting the excess pressure.
As the engine cools down, the temperature of the coolant drops and a vacuum is created in the cooling system. This vacuum causes the vacuum valve to open, allowing outside air into the surge tank. This equalizes the pressure in the cooling system with atmospheric pressure, preventing the radiator and coolant hoses from collapsing.
Surge Tank
The surge tank is a plastic tank that the pressure cap mounts onto. The tank is mounted at a point higher than all other coolant passages. The surge tank provides an air space in the cooling system. The air space allows the coolant to expand and contract. The surge tank also provides a coolant fill point and a central air bleed location. During vehicle use, the coolant heats and expands. The coolant that is displaced by this expansion flows into the surge tank. As the coolant circulates, air is allowed to exit. This is an advantage to the cooling system. Coolant without bubbles absorbs heat much better than coolant with bubbles.
Air Baffles and Seals
The cooling system uses deflectors, air baffles and air seals to increase cooling system capability. Deflectors are installed under the vehicle to redirect airflow beneath the vehicle and through the radiator to increase engine cooling. Air baffles are also used to direct airflow through the radiator and increase cooling capability. Air seals prevent air from bypassing the radiator and A/C condenser, and prevent recirculation of hot air for better hot weather cooling and A/C condenser performance.
Water Pump
The water pump is a centrifugal vane impeller type pump. The pump consists of a housing with coolant inlet and outlet passages and an impeller. The impeller is a flat plate mounted on the pump shaft with a series of flat or curved blades or vanes. When the impeller rotates, the coolant between the vanes is thrown outward by centrifugal force.
The impeller shaft is supported by one or more sealed bearings. The sealed bearings never need to be lubricated. Grease cannot leak out, dirt and water cannot get in as long as the seal is not damaged or worn.
The purpose of the water pump is to circulate coolant throughout the cooling system. The water pump is driven by the crankshaft from the drive belt.
Thermostat
The thermostat is a coolant flow control component. Its purpose is to help regulate the operating temperature of the engine. It utilizes a temperature sensitive wax-pellet element. The element connects to a valve through a small piston. When the element is heated, it expands and exerts pressure against the small piston. This pressure forces the valve to open. As the element is cooled, it contracts. This contraction allows a spring to push the valve closed.
When the coolant temperature is below the rated thermostat opening temperature, the thermostat valve remains closed. This prevents circulation of the coolant to the radiator and allows the engine to warm up. After the coolant temperature reaches the rated thermostat opening temperature, the thermostat valve will open. The coolant is then allowed to circulate through the thermostat to the radiator where the engine heat is dissipated to the atmosphere. The thermostat also provides a restriction in the cooling system, after it has opened. This restriction creates a pressure difference which prevents cavitation at the water pump and forces coolant to circulate through the engine block.
Transmission Oil Cooler
The transmission oil cooler is a heat exchanger. It is located inside one of the radiator end tanks. The transmission fluid temperature is regulated by the temperature of the engine coolant in the radiator. The transmission oil pump, pumps the fluid through the transmission oil cooler line to the transmission oil cooler. The fluid then flows through the cooler where the engine coolant absorbs heat from the fluid. The fluid is then pumped through the transmission oil cooler return line, to the transmission.