Temperature Versus Resistance (IAT Sensor 2)
| °C | °F | OHMS |
|---|---|---|
| Temperature vs Resistance Values (Approximate) | ||
| 150 | 302 | 16 |
| 140 | 284 | 198 |
| 130 | 266 | 247 |
| 120 | 248 | 310 |
| 110 | 230 | 395 |
| 100 | 212 | 508 |
| 90 | 194 | 662 |
| 80 | 176 | 875 |
| 70 | 158 | 1171 |
| 60 | 140 | 1593 |
| 50 | 122 | 2203 |
| 45 | 113 | 2608 |
| 40 | 104 | 3100 |
| 35 | 95 | 3705 |
| 30 | 86 | 4448 |
| 25 | 77 | 5370 |
| 20 | 68 | 6517 |
| 15 | 59 | 7954 |
| 10 | 50 | 9765 |
| 5 | 41 | 12060 |
| 0 | 32 | 15000 |
| 5 | 23 | 18800 |
| 10 | 14 | 23670 |
| 15 | 5 | 30100 |
| 20 | 4 | 38480 |
| 30 | 22 | 64630 |
| 40 | 40 | 112500 |
Temperature Versus Resistance (IAT Sensor 2)
Temperature Versus Resistance (EGT Sensors)
| °C | °F | OHMS |
|---|---|---|
| Temperature vs Resistance Values (Approximate) | ||
| 1000 | 1832 | 849 |
| 900 | 1652 | 795 |
| 800 | 1472 | 738 |
| 700 | 1292 | 680 |
| 600 | 1112 | 618 |
| 500 | 932 | 554 |
| 450 | 842 | 521 |
| 400 | 752 | 488 |
| 350 | 662 | 455 |
| 300 | 572 | 420 |
| 250 | 482 | 385 |
| 200 | 392 | 349 |
| 150 | 302 | 313 |
| 100 | 212 | 276 |
| 50 | 122 | 238 |
| 25 | 77 | 220 |
| 0 | 32 | 200 |
| 20 | 4 | 185 |
| 40 | 40 | 170 |
EGT Sensor 1, 2, 3 or 4
Temperature Versus Resistance (ECT Sensors)
| °C | °F | OHMS |
|---|---|---|
| Temperature vs Resistance Values (Approximate) | ||
| 150 | 302 | 47 |
| 140 | 284 | 60 |
| 130 | 266 | 77 |
| 120 | 248 | 100 |
| 110 | 230 | 132 |
| 100 | 212 | 177 |
| 90 | 194 | 241 |
| 80 | 176 | 332 |
| 70 | 158 | 467 |
| 60 | 140 | 667 |
| 50 | 122 | 973 |
| 45 | 113 | 1188 |
| 40 | 104 | 1459 |
| 35 | 95 | 1802 |
| 30 | 86 | 2238 |
| 25 | 77 | 2796 |
| 20 | 68 | 3520 |
| 15 | 59 | 4450 |
| 10 | 50 | 5670 |
| 5 | 41 | 7280 |
| 0 | 32 | 9420 |
| 5 | 23 | 12300 |
| 10 | 14 | 16180 |
| 15 | 5 | 21450 |
| 20 | 4 | 28680 |
| 30 | 22 | 52700 |
| 40 | 40 | 100700 |
Temperature Versus Resistance (ECT Sensors)
Temperature Versus Resistance (EGR Temperature Sensors)
| °C | °F | OHMS |
|---|---|---|
| Temperature vs Resistance Values (Approximate) | ||
| 40 | 40 | 180000 |
| 30 | 22 | 120900 |
| 20 | 4 | 83910 |
| 10 | 14 | 59877 |
| 0 | 32 | 43796 |
| 10 | 50 | 32463 |
| 20 | 68 | 24559 |
| 30 | 86 | 18925 |
| 40 | 104 | 14828 |
| 50 | 122 | 11795 |
| 60 | 140 | 9510 |
| 70 | 158 | 7765 |
| 80 | 176 | 6413 |
| 90 | 194 | 5353 |
| 100 | 212 | 4511 |
| 110 | 230 | 3824 |
| 120 | 248 | 3269 |
| 130 | 266 | 2817 |
| 140 | 284 | 2444 |
| 150 | 302 | 2135 |
| 160 | 320 | 1877 |
| 170 | 338 | 1660 |
| 180 | 356 | 1476 |
| 190 | 374 | 1319 |
| 200 | 392 | 1184 |
| 210 | 410 | 1068 |
| 220 | 428 | 967 |
| 230 | 446 | 879 |
| 240 | 464 | 802 |
| 250 | 482 | 735 |
| 260 | 500 | 675 |
| 270 | 518 | 622 |
| 280 | 536 | 575 |
| 290 | 554 | 533 |
| 300 | 572 | 496 |
| 310 | 590 | 460 |
| 320 | 608 | 429 |
| 330 | 626 | 400 |
| 340 | 644 | 374 |
| 350 | 662 | 351 |
| 360 | 680 | 329 |
| 370 | 698 | 310 |
| 380 | 716 | 292 |
| 390 | 734 | 276 |
| 400 | 752 | 261 |
| 410 | 770 | 248 |
| 420 | 788 | 235 |
| 430 | 806 | 223 |
| 440 | 824 | 213 |
| 450 | 842 | 203 |
| 460 | 860 | 193 |
| 470 | 878 | 185 |
| 480 | 896 | 177 |
| 490 | 914 | 169 |
| 500 | 932 | 162 |
| 510 | 950 | 156 |
| 520 | 968 | 150 |
| 530 | 086 | 144 |
| 540 | 1004 | 139 |
| 550 | 1022 | 134 |
| 560 | 1040 | 129 |
| 570 | 1058 | 125 |
| 580 | 1076 | 120 |
| 590 | 1094 | 116 |
| 600 | 1112 | 113 |
| 610 | 1130 | 109 |
| 620 | 1148 | 106 |
| 630 | 1166 | 102 |
| 640 | 1184 | 99 |
| 650 | 1202 | 96 |
| 660 | 1220 | 93 |
| 670 | 1238 | 91 |
| 680 | 1256 | 88 |
| 690 | 1274 | 86 |
| 700 | 1292 | 84 |
| 710 | 1310 | 81 |
| 720 | 1328 | 79 |
| 730 | 1346 | 77 |
| 740 | 1364 | 75 |
| 750 | 1382 | 74 |
| 760 | 1400 | 72 |
| 770 | 1418 | 70 |
| 780 | 1436 | 69 |
| 790 | 1454 | 67 |
| 800 | 1472 | 66 |
| 810 | 1490 | 64 |
| 820 | 1508 | 63 |
| 830 | 1526 | 61 |
| 840 | 1544 | 60 |
| 850 | 1562 | 59 |
| 860 | 1580 | 58 |
| 870 | 1598 | 57 |
| 880 | 1616 | 56 |
| 890 | 1634 | 55 |
| 900 | 1652 | 54 |
EGR Temperature Sensors 1 and 2
Temperature Versus Resistance (Fuel Temperature Sensor)
| °C | °F | OHMS |
|---|---|---|
| 150 | 302 | 61 |
| 140 | 284 | 75 |
| 130 | 266 | 92 |
| 120 | 248 | 111 |
| 110 | 230 | 142 |
| 100 | 212 | 184 |
| 90 | 194 | 240 |
| 80 | 176 | 318 |
| 70 | 158 | 428 |
| 60 | 140 | 584 |
| 50 | 122 | 811 |
| 45 | 113 | 961 |
| 40 | 104 | 1, 150 |
| 35 | 95 | 1, 377 |
| 30 | 86 | 1, 660 |
| 25 | 77 | 1, 999 |
| 20 | 68 | 2, 450 |
| 15 | 59 | 3, 000 |
| 10 | 50 | 3, 700 |
| 5 | 41 | 4, 587 |
| 0 | 32 | 5, 740 |
| 5 | 23 | 7, 203 |
| 10 | 14 | 9, 160 |
| 15 | 5 | 11, 598 |
| 20 | 4 | 15, 000 |
| 30 | 22 | 25, 414 |
| 40 | 40 | 45, 770 |
Temperature Versus Resistance (Fuel Temperature Sensor)
Altitude Versus Barometric Pressure
| Altitude Measured in Meters (m) | Altitude Measured in Feet (ft) | Barometric Pressure Measured in Kilopascals (kPa) | Barometric Pressure Measured in Pounds Per Square Inch (psi) |
|---|---|---|---|
| Determine your altitude by contacting a local weather station or by using another reference source. | |||
| 4 267 | 14, 000 | 56-64 | 8.1-9.3 |
| 3 962 | 13, 000 | 58-66 | 8.4-9.6 |
| 3 658 | 12, 000 | 61-69 | 8.8-10.0 |
| 3 353 | 11, 000 | 64-72 | 9.3-10.4 |
| 3 048 | 10, 000 | 66-74 | 9.6-10.7 |
| 2 743 | 9, 000 | 69-77 | 10.0-11.2 |
| 2 438 | 8, 000 | 71-79 | 10.3-11.5 |
| 2 134 | 7, 000 | 74-82 | 10.7-11.9 |
| 1 829 | 6, 000 | 77-85 | 11.2-12.3 |
| 1 524 | 5, 000 | 80-88 | 11.6-12.8 |
| 1 219 | 4, 000 | 83-91 | 12.0-13.2 |
| 914 | 3, 000 | 87-95 | 12.6-13.8 |
| 610 | 2, 000 | 90-98 | 13.1-14.2 |
| 305 | 1, 000 | 94-102 | 13.6-14.8 |
| 0 | 0 Sea Level | 96-104 | 13.9-15.1 |
| 305 | 1, 000 | 101-105 | 14.6-15.2 |
Altitude Versus Barometric Pressure
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Accelerator Pedal Fastener | 9 N.m | 80 lb in |
| Air Cleaner Cover Bolt | 4 N.m | 35 lb in |
| Air Cleaner Outlet Duct Clamp | 4 N.m | 35 lb in |
| Air Intake Pipe Clamp | 4.6 N.m | 41 lb in |
| Camshaft Gear Access Hole Plug | 75 N.m | 55 lb ft |
| Camshaft Position (CMP) Sensor Bolt | 10 N.m | 89 lb in |
| Charge Air Cool Inlet/Outlet Pipe Clamp | 10 N.m | 89 lb in |
| Charge Air Temperature Sensor | 44 N.m | 32 lb ft |
| Crankshaft Position (CKP) Sensor Bolt | 10 N.m | 89 lb in |
| Crankshaft Position Sensor (CKP) Sensor Spacer Bolt | 10 N.m | 89 lb in |
| Electronic Brake Control Module Bracket Bolt | 25 N.m | 18 lb ft |
| Emission Reduction Fluid Injector Fastener | 25 N.m | 18 lb ft |
| Emission Reduction Fluid Tank Fastener | 22 N.m | 16 lb ft |
| Emission Reduction Fluid Tank Opening Filler Fastener | 9 N.m | 80 lb in |
| Engine Coolant Temperature (ECT) Sensor | 20 N.m | 15 lb ft |
| Engine Fuel Vacuum Switch | 25 N.m | 18 lb ft |
| Engine Wiring Harness Fastener | 21 N.m | 15 lb ft |
| Exhaust Differential Pressure Sensor Bracket Fastener | 10 N.m | 89 lb in |
| Exhaust Differential Pressure Sensor Pipe Fitting | 45 N.m | 33 lb ft |
| Exhaust Gas Recirculation Bracket Fastener | 20 N.m | 15 lb ft |
| Exhaust Gas Recirculation Cooler Fastener 1 | 53 N.m | 39 lb ft |
| Exhaust Gas Recirculation Cooler Fastener 2 | 25 N.m | 18 lb ft |
| Exhaust Gas Recirculation Valve Temperature Sensor | 44 N.m | 32 lb ft |
| Exhaust Temperature Sensor | 45 N.m | 33 lb ft |
| Fuel Bundle Fastener | 16 N.m | 12 lb ft |
| Fuel Cooler Fastener | 18 N.m | 13 lb ft |
| Fuel Feed Pipe Bracket Fastener | 25 N.m | 18 lb ft |
| Fuel Feed Pipe Fastener | 10 N.m | 89 lb in |
| Fuel Feed Pipe Fitting | 41 N.m | 30 lb ft |
| Fuel Filler Hose Clamp | 4 N.m | 35 lb in |
| Fuel Filler Hose Ground Bolt | 9 N.m | 80 lb in |
| Fuel Filler Housing Bolts | 2.3 N.m | 20 lb in |
| Fuel Filter Bracket Fastener | 20 N.m | 15 lb ft |
| Fuel Filter Bracket to Fuel Filter/Heater Element Housing | 20 N.m | 15 lb ft |
| Fuel Injection Fuel Feed Manifold Bolt | 25 N.m | 18 lb ft |
| Fuel Injection Fuel Rail Fuel Pressure Sensor | 7 N.m | 62 lb in |
| Fuel Injection Pump Adapter Bolt | 20 N.m | 14 lb ft |
| Fuel Injection Pump Bolt | 25 N.m | 18 lb ft |
| Fuel Injection Pump Gear Nut | 70 N.m | 52 lb ft |
| Fuel Injector Bracket Fasteners | 30 N.m | 22 lb ft |
| Fuel Injector Pipe Fitting | 41 N.m | 30 lb ft |
| Fuel Line Bracket Nut | 16 N.m | 12 lb ft |
| Fuel Pipe Bracket Fastener | 10 N.m | 89 lb in |
| Fuel Pressure Regulator Bracket Bolt/Nut | 10 N.m | 89 lb in |
| Fuel Pressure Regulator Screws | ||
| First Pass | 4 N.m | 35 lb in |
| Final Pass | 7 N.m | 62 lb in |
| Fuel Cooler Fastener | 18 N.m | 13 lb ft |
| Fuel Injector Bracket Fastener | 30 N.m | 22 lb ft |
| Fuel Pipe Fittings | 30 N.m | 22 lb ft |
| Fuel Pressure Relief Valve | ||
| First Pass | 60 N.m | 44 lb ft |
| Third Pass | 85 N.m | 63 lb ft |
| Fuel Pressure Sensor | 70 N.m | 52 lb ft |
| Fuel Rail Fasteners | 25 N.m | 18 lb ft |
| Fuel Rail Heat Shield Fasteners | 25 N.m | 18 lb ft |
| Fuel Rail Temperature Sensor | 22 N.m | 16 lb ft |
| Fuel Return Line Bracket Bolt | 25 N.m | 18 lb ft |
| Fuel Tank Filler Hose Clamp | 6 N.m | 35 lb in |
| Fuel Tank Filler Hose Ground Fastener | 10 N.m | 89 lb in |
| Fuel Tank Shield Bolts- Cab Chassis | 28 N.m | 21 lb ft |
| Fuel Tank Shield Bolts- Pickup | 12 N.m | 106 lb in |
| Fuel Tank Strap Bolt | 40 N.m | 30 lb ft |
| Glow Plug | 18 N.m | 13 lb ft |
| Glow Plug Control Module Fastener | 10 N.m | 89 lb in |
| Glow Plug Control Module Bracket Bolt | 10 N.m | 89 lb in |
| Glow Plug Nuts | 7 N.m | 62 lb in |
| Heater Inlet Pipe Bracket Bolt | 25 N.m | 18 lb ft |
| High Pressure Fuel Pipe Fastener | 10 N.m | 89 lb in |
| High Pressure Fuel Pipe Fitting | 30 N.m | 22 lb ft |
| High Pressure Fuel Pipe Fitting at the Fuel Pump | 38 N.m | 28 lb ft |
| Indirect Fuel Injector Fitting | 45 N.m | 33 lb ft |
| Indirect Fuel Injector Bolts | 25 N.m | 18 lb ft |
| Intake Air Heater Fastener | 10 N.m | 89 lb in |
| Intake Air Temperature (IAT) Sensor | 20 N.m | 15 lb ft |
| Intake Air Valve Bolt | 20 N.m | 15 lb ft |
| Intake Manifold Shield Bolt | 25 N.m | 18 lb ft |
| Manifold Absolute Pressure (MAP) Sensor Bolt | 10 N.m | 89 lb in |
| Mass Air Flow (MAF)/Intake Air Temperature (IAT) Sensor Screw | 1.5 N.m | 13 lb ft |
| Nitrogen Oxide Sensor | 45 N.m | 33 lb ft |
| Nitrogen Oxide Sensor Nuts | 10 N.m | 89 lb in |
| Oil Fill Tube Bracket Bolt | 25 N.m | 18 lb ft |
| Outlet Duct to Turbocharger Clamp | 8 N.m | 70 lb in |
| Throttle Body Assembly Bolt | 10 N.m | 89 lb in |
| Transmission Fill Tube Bracket Bolt | 25 N.m | 18 lb ft |
| Turbocharger Oil Feed Pipe Bolt | 34 N.m | 25 lb ft |
| Turbocharger Vane Position Control Solenoid Valve Bracket Bolt | 23 N.m | 17 lb ft |
| Turbocharger Vane Position Sensor | 23 N.m | 17 lb ft |
| Upper intake manifold brace bolt | 7 N.m | 62 lb in |
Fastener Tightening Specifications
What Fuel to Use in the United States
| CAUTION | Use of diesel fuel other than Ultra Low Sulfur Diesel (15 ppm sulfur maximum) or engine oil other than low ash CJ-4 oil will cause permanent damage to the DPF and related components. |
In the United States, for best results use Number 2-D diesel fuel year-round, above and below freezing conditions, as oil companies blend Number 2-D fuel to address climate differences. Number 1-D diesel fuel may be used in very cold temperatures when the temperature stays below -18°C (0°F). However, the fuel will produce a power and fuel economy loss. The use of Number 1-D diesel fuel in warm or hot climates may result in stalling, poor starting when the engine is hot and may damage the fuel injection system.
It is acceptable to use diesel fuel containing up to 20 percent biodiesel (B20), but the final blended fuel must meet the same specification, ASTM D 975 (Grades No. 2-D or No. 1-D S15 commonly known as Ultra Low Sulfur diesel), as the other fuels used in your vehicle, and the biodiesel used for making this fuel must meet the latest version of ASTM specification D 6751. Biodiesel is produced from vegetable oils or animal fat that have been chemically modified to reduce the possibility of damage to the fuel system and engine. Higher concentration (i.e. greater than B20) biodiesel-containing fuels or the use of unmodified bio-oils blended into diesel fuel at any concentration is not recommended and could damage the fuel system and engine. Such damage could not be covered by your warranty. If there are questions about the biodiesel-containing fuels you are using, contact your fuel supplier.
Because of the cleansing properties of biodiesel, switching from straight diesel to a biodiesel blend can prematurely restrict the fuel filter with normal deposits in the fuel system. A fuel filter replacement might be required sooner than the recommended interval.
Diesel fuel may foam when filling the tank. This can cause the automatic pump nozzle to shut OFF, even though the tank is not full. If this happens, just wait for the foaming to stop and then continue to fill the tank.
What Fuel to Use in Canada
Canadian fuels are blended for seasonal changes. Diesel Type A fuel is blended for better cold weather starting, when it stays below -18°C (0°F). However, the fuel will produce a power and fuel economy loss. The use of Type A diesel fuel in warmer climates may result in stalling, poor starting. Diesel Type B fuel is blended for temperatures above -18°C (0°F). The emission control system requires the use of diesel fuel with ultra low sulfur, 15 ppm, content. Both low and higher sulfur fuels will be available in Canada. Only ultra low sulfur diesel fuels are available in the United States. Diesel-powered trucks must be refueled with ultra low sulfur fuel only. Use of fuels with higher-sulfur content will affect the function of the emission components and may cause reduced performance, excessive smoke and unpleasant odor.
It is acceptable to use diesel fuel containing up to 20 percent biodiesel (B20), but the final blended fuel must meet the same specification, CAN/CGSB-3.517 (ULS) in Canada, as other fuels used in your vehicle, and the biodiesel used for making this fuel must meet the latest version of ASTM specification D 6751. Biodiesel is produced from vegetable oils or animal fat that have been chemically modified to reduce the possibility of damage to the fuel system and engine. Higher concentration (i.e. greater than B20) biodiesel-containing fuels or the use of unmodified bio-oils blended into diesel fuel at any concentration is not recommended and could damage the fuel system and engine. Such damage would not be covered by your warranty. If there are questions about the biodiesel-containing fuels you are using, contact your fuel supplier.
Very Cold Weather Operation
If the vehicle is driven in very cold temperatures and can not get a winterized Number 2-D that has been adapted to cold weather or a Number 1-D, use one gallon of kerosene for every 2 gallons of diesel fuel. Once you add kerosene, run the engine for several minutes to mix the fuels. Only add kerosene when the temperature falls below -18°C (0°F), because the fuel economy and lubricating qualities of kerosene is not as good as that of diesel fuel.
In cold weather, the fuel filter may become clogged (waxed). To unclog the filter, move the vehicle to a warm garage area and warm the filter to a temperature between 0-10°C (32-50°F). Replacing the filter is not necessary.
Fuel Specific Gravity Testing
Use a J 38641-B Diesel Fuel Quality Tester to measure the fuel specific gravity (API Rating). Follow the instructions on the tool to obtain the proper temperature-adjusted value. This information must be accurate for the proper diagnosis of the fuel system.
Fuel Injector Return Flow and Fuel Pressures
The fuel injector return line pressure regulator maintains the fuel injector return line pressure at 4-11 bar (58-158 psi) while the engine is running. The engine control module (ECM) monitors injector timing, crankshaft rotational speed, and fuel pressure to determine injector performance. If the ECM detects a fault with an injector a DTC with set.
| API Rating | Maximum Single Fuel Injector Return Flow |
|---|---|
| 30-34 | 10 ml |
| 35-39 | 10 ml |
| 40-44 | 10 ml |
Fuel Injector Return Flow Values
Water in Fuel
Sometimes, water can be pumped into the fuel tank along with diesel fuel. This can happen if the service station does not regularly inspect and clean their fuel tanks, or the fuel gets contaminated for the service stations suppliers.
If water is pumped into the fuel tank, a water in fuel light will illuminate. If the water in fuel light illuminates, the excess water must be drained from the fuel system on the vehicle.
Adhesives, Fluids, Lubricants, and Sealers
| Application | Type of Material | GM Part Number | |
|---|---|---|---|
| Anti-Seize Compound | Lubricant | GM P/N 88862477 (Canadian P/N 88862478) | |
| Camshaft Gear Access Hole Plug | Sealant | GM P/N 12346004 (Canadian P/N 10953480) | |
| Coolant Temperature Sensor Threads | Sealant | GM P/N 12346004 (Canadian P/N 10953480) | |
| Engine Oil | 5W-30 Oil | GM P/N 19293000 (Canadian P/N 19286321) | |
| Fuel Injection Fuel Rail Bolts | Sealant | GM P/N 12345382 (Canadian P/N 10953489) | |
| Intake Air Temperature Sensor Threads | Sealant | GM P/N 12346004 (Canadian P/N 10953480) | |
| Top Engine Cleaner | Cleaner | GM P/N 1052626 (Canadian P/N 993026) | |
Adhesives, Fluids, Lubricants, and Sealers