Home/GMC/Savana H2500/GMC Savana H2500 (2003-2003)/Repair manual/Mechanical/Engine Mechanical - 4.8L, 5.3L & 6.0L: Specifications
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Engine Mechanical - 4.8L, 5.3L & 6.0L: Specifications GMC Savana H2500

Mechanical 35 illustrations ~270 words

Fastener Tightening Specifications

ApplicationFt. Lbs (N.m)
A/C Belt Tensioner Bolt37 (50)
Automatic Transmission Bolt/Stud37 (50)
Automatic Transmission Oil Level Indicator Tube Nut13 (18)
Camshaft Retainer Bolts18 (25)
Camshaft Sensor Bolt18 (25)
Camshaft Sprocket Bolts26 (35)
Connecting Rod Bolts
First Tightening Pass15 (20)
Final Tightening Pass75 Degrees
Coolant Temperature Gage Sensor15 (20)
Crankshaft Balancer Bolt
Installation Tightening Pass (To Ensure Balancer Is Completely Installed)240 (330)
First Tightening Pass (Install NEW Bolt After Installation Pass & Tighten As Described In First & Final Passes)37 (50)
Final Tightening Pass140 Degrees
Crankshaft Bearing Cap Bolts (1)
First Tightening Pass15 (20)
Final Tightening Pass (Inner Bolts)80 Degrees
Final Tightening Pass (Outer Bolts)51 Degrees
Crankshaft Bearing Cap Side Bolts18 (25)
Crankshaft Oil Deflector Nuts18 (25)
Crankshaft Position Sensor Bolt18 (25)
Crossbar Bolts74 (100)
Cylinder Head Bolts (2)
First Tightening Pass (All M11 Bolts)22 (30)
Second Tightening Pass (All M11 Bolts)90 Degrees
Final Tightening Pass (All M11 Bolts - Excluding Medium Length Bolts At Front & Rear Of Each Cylinder Head)90 Degrees
Final Tightening Pass (M11 Medium Length Bolts At Front & Rear Of Each Cylinder Head)50 Degrees
M8 Inner Bolts22 (30)
Cylinder Head Coolant Plug15 (20)
Drive Belt Idler Pulley Bolt37 (50)
Engine Block Coolant Drain Plugs44 (60)
Engine Block Heater30 (40)
Engine Block Oil Gallery Plugs44 (60)
Engine Block Wire Harness Rear Ground Bolt12 (16)
Engine Flywheel Bolts (3)
First Tightening Pass15 (20)
Second Tightening Pass37 (50)
Final Tightening Pass74 (100)
Engine Front Cover Bolts18 (25)
Engine Lift Bracket Bolt
M818 (25)
M1037 (50)
Engine Mount to Engine Bolts37 (50)
Engine Mount to Frame Bracket Bolts44 (60)
Engine Rear Cover Bolts18 (25)
Engine Service Lift Bracket
M10 Bolts37 (50)
M8 Bolts18 (25)
Engine Valley Cover Bolts18 (25)
EGR Valve Pipe-To-Cylinder Head Bolts37 (50)
EGR Valve Pipe-To-Exhaust Manifold Bolts22 (30)
Exhaust Manifold Bolts
First Tightening Pass11 (15)
Final Tightening Pass18 (25)
Fuel Rail Stop Bracket Bolt37 (50)
Generator Bolt37 (50)
Generator Bracket Bolts37 (50)
Ground Harness Bolt18 (25)
Knock Sensors18 (25)
Oil Filter22 (30)
Oil Filter Fitting40 (55)
Oil Level Indicator Tube Bolt18 (25)
Oil Pan Drain Plug18 (25)
Oil Pan M8 Bolts (Oil Pan-To-Engine Block & Oil Pan-To-Front Cover)18 (25)
Oil Pressure Sensor15 (20)
Oil Pump-To-Engine Block Bolts18 (25)
Oil Pump Screen Nuts18 (25)
Power Steering Pump Rear Bolt37 (50)
Spark Plugs
New Cylinder Heads15 (20)
All Subsequent Installations11 (15)
Torque Converter Bolts47 (63)
Valve Rocker Arm Bolts22 (30)
Water Inlet Housing Bolts11 (15)
Water Pump Bolts
First Tightening Pass11 (15)
Final Tightening Pass22 (30)
Water Pump Cover Bolts11 (15)
INCH Lbs. (N.m)
Accelerator Control Cable Bracket Bolts89 (10)
Air Cleaner Outlet Duct Clamp Screws62 (7)
Battery Cable Channel Bolt106 (12)
Engine Coolant Air Bleed Pipe & Cover Bolts106 (12)
Evaporative Emission Purge Solenoid Bolt89 (10)
Exhaust Gas Recirculation Valve Bolts
First Tightening Pass89 (10)
Final Tightening Pass22 FOOT (30)
EGR Valve Pipe-To-Intake Manifold Bolt89 (10)
Exhaust Manifold Heat Shield Bolts80 (9)
Fuel Rail Bolts89 (10)
Fuel Rail Crossover Tube Bolts34 (3.8)
Generator Output Terminal Nut80 (9)
Ignition Coil-To-Bracket Bolts71 (8)
Ignition Coil Bracket-To-Valve Rocker Arm Cover Bolts106 (12)
Intake Manifold Bolts (4)
First Tightening Pass44 (5)
Final Tightening Pass89 (10)
Intake Manifold Wiring Harness Stud89 (10)
Oil Level Sensor115 (13)
Oil Pan Baffle Bolts106 (12)
Oil Pan Closeout Cover Bolt (Left & Right Side)80 (9)
Oil Pan Cover Bolts106 (12)
Oil Pan M6 Bolts (Oil Pan-to-Rear Cover)106 (12)
Oil Pump Cover Bolts106 (12)
Oil Pump Relief Valve Plug106 (12)
Oil Pump Screen-To-Oil Pump Bolt106 (12)
Positive Battery Cable Clip Bolt80 (9)
Throttle Body Nuts89 (10)
Throttle Body Studs53 (6)
Transmission Cover Bolt106 (12)
Valve Lifter Guide Bolts106 (12)
Valve Rocker Arm Cover Bolts106 (12)
(1) Tighten bolts following sequence as shown. (Scheme 728) (2) Tighten bolts following sequence as shown. (Scheme 729) (3) Tighten bolts following sequence as shown. (Scheme 730) (4) Tighten bolts following sequence as shown. (Scheme 731)
(1)Tighten bolts following sequence as shown. (Scheme 728)
(2)Tighten bolts following sequence as shown. (Scheme 729)
(3)Tighten bolts following sequence as shown. (Scheme 730)
(4)Tighten bolts following sequence as shown. (Scheme 731)

TORQUE SPECIFICATIONS

Scheme 728

Scheme 728

Scheme 729

Scheme 729

Scheme 730

Scheme 730

Scheme 731

Scheme 731

Engine Mechanical Specifications (LR4 VIN V)

ApplicationSpecification
MetricEnglish
General
Engine TypeV8
Displacement4.8L293 CID
RPOLR4
VINV
Bore96.0-96.018 mm3.779-3.78 in
Stroke83.0 mm3.268 in
Compression Ratio9.47:1
Firing Order1-8-7-2-6-5-4-3
Spark Plug Gap1.524 mm0.06 in
Block
Camshaft Bearing Bore Diameter55.063-55.088 mm2.168-2.169 in
Crankshaft Main Bearing Bore Diameter69.871-69.889 mm2.75-2.751 in
Crankshaft Main Bearing Bore Out-of-Round0.006 mm0.0002 in
Cylinder Bore Diameter96.0-96.018 mm3.779-3.78 in
Cylinder Bore Taper - Thrust Side0.018 mm0.0007 in
Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face234.57-234.82 mm9.235-9.245 in
Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area0.11 m0.004 in
Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck0.22 mm0.008 in
Valve Lifter Bore Diameter21.417-21.443 mm0.843-0.844 in
Camshaft
Camshaft End Play0.025-0.305 mm0.001-0.012 in
Camshaft Journal Diameter54.99-55.04 mm2.164-2.166 in
Camshaft Journal Out-of-Round0.025 mm0.001 in
Camshaft Lobe Lift - Exhaust6.96 mm0.274 in
Camshaft Lobe Lift - Intake6.82 mm0.268 in
Camshaft Runout - Measured at the Intermediate Journals0.05 mm0.002 in
Connecting Rod
Connecting Rod Bearing Clearance - Production0.023-0.065 mm0.0009-0.0025 in
Connecting Rod Bearing Clearance - Service0.023-0.076 mm0.0009-0.003 in
Connecting Rod Bore Diameter - Bearing End56.505-56.525 mm2.224-2.225 in
Connecting Rod Bore Out-of-Round - Bearing End - Production0.004-0.008 mm0.00015-0.0003 in
Connecting Rod Bore Out-of-Round - Beating End - Service0.004-0.008 mm0.00015-0.0003 in
Connecting Rod Side Clearance0.11-0.51 mm0.00433-0.02 in
Crankshaft
Connecting Rod Journal Diameter - Production53.318-53.338 mm2.0991-2.0999 in
Connecting Rod Journal Diameter - Service53.308 mm2.0987 in
Connecting Rod Journal Out-of-Round - Production0.005 mm0.0002 in
Connecting Rod Journal Out-of-Round - Service0.01 mm0.0004 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production0.005 mm0.0002 in
Connecting Rod Journal Taper - Maximum for of Journal 1/2 Length - Service0.02 mm0.00078 in
Crankshaft End Play0.04-0.2 mm0.0015-0.0078 in
Crankshaft Main Bearing Clearance - Production0.02-0.052 mm0.0008-0.0021 in
Crankshaft Main Bearing Clearance - Service0.02-0.065 mm0.0008-0.0025 in
Crankshaft Main Journal Diameter - Production64.993-65.007 mm2.558-2.559 in
Crankshaft Main Journal Diameter - Service64.993 mm2.558 in
Crankshaft Main Journal Out-of-Round - Production0.003 mm0.000118 in
Crankshaft Main Journal Out-of-Round - Service0.008 mm0.0003 in
Crankshaft Main Journal Taper- Production0.01 mm0.0004 in
Crankshaft Main Journal Taper - Service0.02 mm0.00078 in
Crankshaft Rear Flange Runout0.05 mm0.002 in
Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter0.7 mm0.028 in
Crankshaft Thrust Surface - Production26.14-26.22 mm1.029-1.0315 in
Crankshaft Thrust Surface - Service26.22 mm1.0315 in
Crankshaft Thrust Surface Runout0.025 mm0.001 in
Cylinder Head
Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface120.0 mm4.732 in
Surface Flatness - Block Deck Measured Within a 152.4 mm (6.0 in) Area0.08 mm0.003 in
Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head0.1 mm0.004 in
Surface Flatness - Exhaust Manifold Deck0.13 mm0.005 in
Surface Flatness - Intake Manifold Deck0.08 mm0.0031 in
Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide17.32 mm0.682 in
Intake Manifold
Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings0.3 mm0.118 in
Lubrication System
Oil Capacity - with Filter5.68 Liters6.0 Quarts
Oil Capacity - without Filter4.73 Liters5.0 Quarts
Oil Pressure - Minimum - Hot41 kPa at 1,000 engine RPM6 psig at 1,000 engine RPM
124 kPa at 2,000 engine RPM18 Psi9 at 2,000 engine RPM
165 kPa at 4,000 engine RPM24 psig at 4,000 engine RPM
Oil Pan
Front Cover Alignment - at Oil Pan Surface0.0-0.5 mm0.0-0.02 in
Rear Cover Alignment - at Oil Pan Surface0.0-0.5 mm0.0-0.02 in
Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface0.0-0.25 mm0.0-0.01 in
Piston Rings
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production0.23-0.44 mm0.009-0.017 in
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service0.23-0.5 mm0.009-0.0196 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production0.44-0.7 mm0.017-0.027 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service0.44-0.76 mm0.0173-0.30 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production0.18-0.75 mm0.007-0.029 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service0.18-0.81 mm0.007-0.032 in
Piston Ring to Groove Clearance - First Compression Ring - Production0.04-0.085 mm0.00157-0.00335 in
Piston Ring to Groove Clearance - First Compression Ring - Service0.04-0.085 mm0.00157-0.00335 in
Piston Ring to Groove Clearance - Second Compression Ring - Production0.04-0.078 mm0.00157-0.0031 in
Piston Ring to Groove Clearance - Second Compression Ring - Service0.040-0.078 mm0.00157-0.0031 in
Piston Ring to Groove Clearance - Oil Control Ring - Production0.012-0.2 mm0.0005-0.0078 in
Piston Ring to Groove Clearance - Oil Control Ring - Service0.012-0.2 mm0.0005-0.0078 in
Pistons and Pins
Piston - Piston Diameter - Measured Over Skirt Coating96.002-96.036 mm3.779-3.78 in
Piston - Piston to Bore Clearance - Production0.036 to 0.016 mm0.0014 to 0.0006 in
Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off0.071 mm0.0028 in
Pin - Piston Fit in Connecting Rod Bore0.02-0.043 mm - interference0.00078-0.00169 in - interference
Pin - Piston Pin Clearance to Piston Pin Bore - Production0.007-0.02 mm0.00027-0.00078 in
Pin - Piston Pin Clearance to Piston Pin Bore - Service0.007-0.021 mm0.00027-0.00082 in
Pin - Piston Pin Diameter 23.997-24.0 mm 0.9447-0.9448 in
Valve System
Valves - Valve Face Angle45 degrees
Valves - Valve Face Width1.25 mm0.05 in
Valves - Valve LashNet Lash - No Adjustment
Valves - Valve Lift - Intake11.6 mm0.457 in
Valves - Valve Lift - Exhaust11.85 mm0.466 in
Valves - Valve Seat Angle46 degrees
Valves - Valve Seat Runout0.05 mm0.002 in
Valves - Valve Seat Width - Exhaust1.78 mm0.07 in
Valves - Seat Width - Intake1.02 mm0.04 in
Valves - Valve Stem Diameter - Production7.955-7.976 mm0.313-0.314 in
Valves - Valve Stem Diameter - Service7.95 mm0.313 in
Valves - Stem-to-Guide Clearance - Production - Intake0.025-0.066 mm0.001-0.0026 in
Valves - Stem-to-Guide Clearance - Service - Intake0.093 mm0.0037 in
Valves - Stem-to-Guide Clearance - Production - Exhaust 0.025-0.066 mm0.001-0.0026 in
Valves - Stem-to-Guide Clearance - Service - Exhaust 0.093 mm0.0037 in
Rocker Arms - Valve Rocker Arm Ratio1.70:1
Valve Springs - Valve Spring Free Length52.9 mm2.08 in
Valve Springs - Installed Height45.75 mm1.8 in
Valve Springs - Valve Spring Load - Closed 340 N at 45.75 mm76 lb at 1.8 in
Valve Springs - Valve Spring Load - Open980 N at 33.55 mm220 lb at 1.32 in

ENGINE MECHANICAL SPECIFICATIONS (LR4 VIN V)

Engine Mechanical Specifications (LM7 VIN T)

ApplicationSpecification
MetricEnglish
General
Engine TypeV 8
Displacement5.3L325 CID
RPOLM7
VINT
Bore96.0-96.018 mm3.779-3.78 in
Stroke92.0 mm3.622 in
Compression Ratio9.49:1
Firing Order1-8-7-2-6-5-4-3
Spark Plug Gap1.524 mm0.06 in
Block
Camshaft Bearing Bore Diameter55.063-55.088 mm2.168-2.169 in
Crankshaft Main Bearing Bore Diameter69.871-69.889 mm2.75-2.751 in
Crankshaft Main Bearing Bore Out-of-Round0.006 mm0.0002 in
Cylinder Bore Diameter96.0-96.018 mm3.779-3.78 in
Cylinder Bore Taper - Thrust Side0.018 mm0.0007 in
Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face234.57-234.82 mm9.235-9.245 in
Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area0.11 mm0.004
Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck0.22 mm0.008 in
Valve Lifter Bore Diameter21.417-21.443 mm0.843-0.844 in
Camshaft
Camshaft End Play0.025-0.305 mm0.001-0.012 in
Camshaft Journal Diameter54.99-55.04 mm2.164-2.166 in
Camshaft Journal Out-of-Round0.025 mm0.001 in
Camshaft Lobe Lift - Exhaust6.96 mm0.274 in
Camshaft Lobe Lift - Intake6.82 mm0.268 in
Camshaft Runout - Measured at the Intermediate Journals0.05 mm0.002 in
Connecting Rod
Connecting Rod Bearing Clearance - Production0.023-0.065 mm0.0009-0.0025 in
Connecting Rod Bearing Clearance - Service0.023-0.076 mm0.0009-0.003 in
Connecting Rod Bore Diameter - Bearing End56.505-56.525 mm2.224-2.225 in
Connecting Rod Bore Out-of-Round - Bearing End - Production0.004-0.008 mm0.00015-0.0003 in
Connecting Rod Bore Out-of-Round - Bearing End - Service0.004-0.008 mm0.00015-0.0003 in
Connecting Rod Side Clearance0.11-0.51 mm0.00433-0.02 in
Crankshaft
Connecting Rod Journal Diameter - Production53.318-53.338 mm2.0991-2.0999 in
Connecting Rod Journal Diameter - Service53:308 mm2.0987 in
Connecting Rod Journal Out-of-Round - Production0.005 mm0.0002 in
Connecting Rod Journal Out-of-Round - Service0.01 mm0.0004 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production0.005 mm0.0002 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service0.02 mm0.00078 in
Crankshaft End Play0.04-0.2 mm0.0015-0.0078 in
Crankshaft Main Bearing Clearance - Production0.02-0.052 mm0.0008-0.0021 in
Crankshaft Main Bearing Clearance - Service0.02-0.065 mm0.0008-0.0025 in
Crankshaft Main Journal Diameter - Production64.993-65.007 mm2.558-2.559 in
Crankshaft Main Journal Diameter - Service64.993 mm2.558 in
Crankshaft Main Journal Out-of-Round - Production0.003 mm0.000118 in
Crankshaft Main Journal Out-of-Round - Service0.008 mm0.0003 in
Crankshaft Main Journal Taper - Production0.01 mm0.0004 in
Crankshaft Main Journal Taper - Service0.02 mm0.00078 in
Crankshaft Rear Range Runout0.05 mm0.002 in
Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter0.7 mm0.028 in
Crankshaft Thrust Surface - Production26.14-26.22 mm1.029-1.0315 in
Crankshaft Thrust Surface - Service26.22 mm1.0315 in
Crankshaft Thrust Surface Runout0.025 mm0.001 in
Cylinder Head
Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface120.2 mm4.732 in
Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area0.08 mm0.003 in
Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head0.1 mm0.004 in
Surface Flatness - Exhaust Manifold Deck0.13 mm0.005 in
Surface Flatness - Intake Manifold Deck0.08 mm0.0031 in
Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide17.32 mm0.682 in
Intake Manifold
Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings0.3 mm0.118 in
Lubrication System
Oil Capacity - with Filter5.68 Liters6.0 Quarts
Oil Capacity - without Filter4.73 Liters5.0 Quarts
41 kPa at 1,000 engine RPM6 psig at 1,000 engine RPM
Oil Pressure - Minimum Hot124 kPa at 2,000 engine RPM18 psig at 2,000 engine RPM
165 kPa at 4,000 engine RPM24 psig at 4,000 engine RPM
Oil Pan
Front Cover Alignment - at Oil Pan Surface0.0-0.5 mm0.0-0.02 in
Rear Cover Alignment - at Oil Pan Surface0.0-0.5 mm0.0-0.02 in
Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface0.0-0.25 mm0.0-0.01 in
Piston Rings
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production0.23-0.44 mm0.009-0.017 in
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service0.23-0.5 mm0.009-0.0196 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore -Production0.44-0.7 mm0.017-0.027 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service0.44-0.76 mm0.0173-0.03 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production0.18-0.75 mm0.007-0.029 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service0.18-0.81 mm0.007-0.032 in
Piston Ring to Groove Clearance - First Compression Ring - Production0.04-0.085 mm0.00157-0.00335 in
Piston Ring to Groove Clearance - First Compression Ring - Service0.04-0.085 mm0.00157-0.00335 in
Piston Ring to Groove Clearance - Second Compression Ring - Production0.04-0.078 mm0.00157-0.0031 in
Piston Ring to Groove Clearance - Second Compression Ring - Service0.04-0.078 mm0.00157-0.0031 in
Piston Ring to Groove Clearance - Oil Control Ring - Production 0.012-0.2 mm0.0005-0.0078 in
Piston Ring to Groove Clearance - Oil Control Ring - Service0.012-0.2 mm0.0005-0.0078 in
Pistons and Pins
Piston - Piston Diameter - Measured Over Skirt Coating96.002-96.036 mm3.779-3.78 in
Piston - Piston to Bore Clearance - Production0.036 to 0.016 mm0.0014 to 0.0006 in
Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off0.071 mm0.0028 in
Pin - Piston Pin Fit in Connecting Rod Bore0.02-0.043 mm - interference0.00078-0.00169 in - interference
Pin - Piston Pin Clearance to Piston Pin Bore - Production0.007-0.02 mm0.00027-0.00078 in
Pin - Piston Pin Clearance to Piston Pin Bore - Service 0.007-0.021 mm0.00027-0.00082 in
Pin - Piston Pin Diameter23.997-24.0 mm0.9447-0.9448 in
Valve System
Valves - Valve Face Angle45 degrees
Valves - Valve Face Width1.25 mm0.05 in
Valves - Valve LashNet Lash - No Adjustment
Valves - Valve Lift - Intake11.6 mm0.457 in
Valves - Valve Lift - Exhaust11.85 mm0.466 in
Valves - Valve Seat Angle46 degrees
Valves - Valve Seat Runout0.05 mm0.002 in
Valves - Valve Seat Width - Exhaust1.78 mm0.07 in
Valves - Seat Width - Intake1.02 mm0.04 in
Valves - Valve Stem Diameter - Production7.955-7.976 mm0.313-0.314 in
Valves - Valve Stem Diameter - Service7.95 mm0.313 in
Valves - Valve Stem-to-Guide Clearance - Production - Intake0.025-0.066 mm0.001-0.0026 in
Valves - Valve Stem-to-Guide Clearance - Service - Intake0.093 mm0.0037 in
Valves - Valve Stem-to-Guide Clearance - Production - Exhaust0.025-0.066 mm0.001-0.0026 in
Valves - Valve Stem-to-Guide Clearance - Service - Exhaust0.093 mm0.0037 in
Rocker Arms - Valve Rocker Arm Ratio1.70:1
Valve Springs - Valve Spring Free Length52.9 mm2.08 in
Valve Springs - Valve Spring Installed Height45.75 mm1.8 in
Valve Springs - Valve Spring Load - Closed340 N at 45.75 mm76 lb at 1.8 in
Valve Springs - Valve Spring Load - Open980 N at 33.55 mm220 lb at 1.32 in

ENGINE MECHANICAL SPECIFICATIONS (LM7 VIN T)

Engine Mechanical Specifications (LQ4 VIN U)

ApplicationSpecification
MetricEnglish
General
Engine TypeV 8
Displacement6.0L364 CID
RPOLQ4
VINU
Bore101.618-101.636 mm4.0007-4.0014 in
Stroke92.0 mm3.622 in
Compression Ratio9.41:1
Firing Order1-8-7-2-6-5-4-3
Spark Plug Gap1.524 mm0.06 in
Block
Camshaft Bearing Bore Diameter55.063-55.088 mm2.168-2.169 in
Crankshaft Main Bearing Bore Diameter69.871-69.889 mm2.75-2.751 in
Crankshaft Main Bearing Bore Out-of-Round0.006 mm0.0002 in
Cylinder Bore Diameter101.618-101.636 mm4.0007-4.0017 in
Cylinder Bore Taper - Thrust Side0.018 mm0.0007 in
Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face234.57-234.82 mm9.235-9.245 in
Cylinder Head Deck Surface Flatness - Measured within a 152.4 mm (6.0 in) Area0.11 mm0.004 in
Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck0.22 mm0.008 in
Valve Lifter Bore Diameter21.417-21.443 mm0.843-0.844 in
Camshaft
Camshaft End Play0.025-0.305 mm0.001-0.012 in
Camshaft Journal Diameter54.99-55.04 mm2.164-2.166 in
Camshaft Journal Out-of-Round0.025 mm0.001 in
Camshaft Lobe Lift - Exhaust7.13 mm0.281 in
Camshaft Lobe Lift - Intake6.96 mm0.274 in
Camshaft Runout - Measured at the Intermediate Journals0.05 mm0.002 in
Connecting Rod
Connecting Rod Bearing Clearance - Production0.023-0.065 mm0.0009-0.0025 in
Connecting Rod Bearing Clearance - Service0.023-0.076 mm0.0009-0.003 in
Connecting Rod Bore Diameter - Bearing End56.505-56.525 mm2.224-2.225 in
Connecting Rod Bore Out-of-Round - Bearing End - Production0.006 mm0.0002 in
Connecting Rod Bore Out-of-Round - Bearing End - Service0.006 mm0.0002 in
Connecting Rod Side Clearance0.11-0.51 mm0.00433-0.02 in
Crankshaft
Connecting Rod Journal Diameter - Production53.318-53.338 mm2.0991-2.0999 in
Connecting Rod Journal Diameter - Service53.308 mm2.0987 in
Connecting Rod Journal Out-of-Round - Production0.005 mm0.0002 in
Connecting Rod Journal Out-of-Round - Service0.01 mm0.0004 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production0.005 mm0.0002 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service0.02 mm0.00078 in
Crankshaft End Play0.04-0.2 mm0.0015-0.0078 in
Crankshaft Main Bearing Clearance - Production0.02-0.052 mm0.0008-0.0021 in
Crankshaft Main Bearing Clearance - Service0.02-0.065 mm0.0008-0.0025 in
Crankshaft Main Journal Diameter - Production64.993-65.007 mm2.558-2.559 in
Crankshaft Main Journal Diameter - Service64.993 mm2.558 in
Crankshaft Main Journal Out-of-Round - Production0.003 mm0.000118 in
Crankshaft Main Journal Out-of-Round - Service0.008 mm0.0003 in
Crankshaft Main Journal Taper - Production0.01 mm0.0004 in
Crankshaft Main Journal Taper - Service0.02 mm0.00078 in
Crankshaft Rear Flange Runout0.05 mm0.002 in
Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter0.07 mm0.028 in
Crankshaft Thrust Surface - Production26.14-26.22 mm1.029-1.0315 in
Crankshaft Thrust Surface - Service26.22 mm1.0315 in
Crankshaft Thrust Surface Runout0.025 mm0.001 in
Cylinder Head
Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface120.2 mm4.732 in
Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area0.08 mm0.003 in
Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head0.1 mm0.004 in
Surface Flatness - Exhaust Manifold Deck0.13 mm0.005 in
Surface Flatness - Intake Manifold Deck0.08 mm0.0031 in
Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide17.32 mm0.682 in
Intake Manifold
Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings0.3 mm0.118 in
Lubrication System
Oil Capacity - with Filter5.68 Liters6.0 Quarts
Oil Capacity - without Filter4.73 Liters5.0 Quarts
41 kPa at 1,000 engine RPM6 psig at 1,000 engine RPM
Oil Pressure - Minimum - Hot124 kPa at 2,000 engine RPM18 psig at 2,000 engine RPM
165 kPa at 4,000 engine RPM24 psig at 4,000 engine RPM
Oil Pan
Front Cover Alignment - at Oil Pan Surface0.0-0.5 mm0.0-0.02 in
Rear Cover Alignment - at Oil Pan Surface0.0-0.5 mm0.0-0.02 in
Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface0.0-0.25 mm0.0-0.01 in
Piston Rings
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production0.31-0.52 mm0.012-0.02 in
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service0.31-0.59 mm0.0122-0.023 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production0.51-0.77 mm0.02-0.03 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service0.51-0.84 mm0.02-0.033 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production0.31-0.87 mm0.0122-0.034 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service0.31-0.94 mm0.0122-0.037 in
Piston Ring to Groove Clearance - First Compression Ring - Production0.04-0.08 mm0.00157-0.0031 in
Piston Ring to Groove Clearance - First Compression Ring - Service0.04-0.08 mm0.00157-0.0031 in
Piston Ring to Groove Clearance - Second Compression Ring - Service0.039-0.079 mm0.0015-0.0031 in
Piston Ring to Groove Clearance - Second Compression Ring - Service0.039-0.079 mm0.0015-0.0031 in
Piston Ring to Groove Clearance - Oil Control Ring - Production0.015-0.199 mm0.0006-0.0078 in
Piston Ring to Groove Clearance - Oil Control Ring - Service0.015-0.199 mm0.0006-0.0078 in
Pistons and Pins
Piston - Piston Diameter - Measured Over Skirt Coating101.606-101.640 mm4.0002-4.0016 in
Piston - Piston to Bore Clearance - Production0.022-0.03 mm - interference0.0009-0.0012 in - interference
Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off0.07 mm0.0028 in
Pin - Piston Pin Fit in Connecting Rod Bore0.02-0.043 mm - interference0.00078-0.00169 in - interference
Pin - Piston Pin Clearance to Piston Pin Bore - Production0.011-0.018 mm0.0004-0.0007 in
Pin - Piston Pin Clearance to Piston Pin Bore - Service0.011-0.02 mm0.0004-0.0008 in
Pin - Piston Pin Diameter23.997-24.0 mm0.9447-0.9448 in
Valve System
Valves - Valve Face Angle45 degrees
Valves - Valve Face Width1.25 mm0.05 in
Valves - Valve LashNet Lash - No Adjustment
Valves - Valve Lift - Intake11.79 mm0.464 in
Valves - Valve Lift - Exhaust12.16 mm0.479 in
Valves - Valve Seat Angle46 degrees
Valves - Valve Seat Runout0.05 mm0.002 in
Valves - Valve Seat Width - Exhaust1.78 mm0.07 in
Valves - Valve Seat Width - Intake1.02 mm0.04 in
Valves - Valve Stem Diameter - Production7.955-7.976 mm0.313-0.314 in
Valves - Valve Stem Diameter - Service7.95 mm0.313 in
Valves - Valve Stem-to-Guide Clearance - Production - Intake0.025-0.066 mm0.001-0.0026 in
Valves - Valve Stem-to-Guide Clearance - Service - Intake0.093 mm0.0037 in
Valves - Valve Stem-to-Guide Clearance - Production - Exhaust0.025-0.066 mm0.001-0.0026 in
Valves - Valve Stem-to-Guide Clearance - Service - Exhaust0.093 mm0.0037 in
Rocker Arms - Valve Rocker Arm Ratio1.70:1
Valve Springs - Valve Spring Free Length52.9 mm2.08 in
Valve Springs - Valve Spring Installed Height45.75 mm1.8 in
Valve Springs - Valve Spring Load - Closed340 N at 45.75 mm76 lb at 1.8 in
Valve Springs - Valve Spring Load - Open980 N at 33.55 mm220 lb at 1.32 in

ENGINE MECHANICAL SPECIFICATIONS (LQ4 VIN U)

Scheme 732

Scheme 732: Sealers, Adhesives, and Lubricants

Scheme 733

Scheme 733: Engine Block-Front View

Scheme 734

Scheme 734

Scheme 735

Scheme 735: Engine Block-Rear View

Scheme 736

Scheme 736

Scheme 737

Scheme 737: Engine Block-Left Side View

Scheme 738

Scheme 738

Scheme 739

Scheme 739

Scheme 740

Scheme 740: Engine Block-Right Side View

Scheme 741

Scheme 741

Scheme 742

Scheme 742

Scheme 743

Scheme 743: Engine Block-Bottom View

Scheme 744

Scheme 744

Scheme 745

Scheme 745

Scheme 746

Scheme 746: Engine Block-Top View

Scheme 747

Scheme 747

Scheme 748

Scheme 748: Cylinder Head-Top View

Scheme 749

Scheme 749

Scheme 750

Scheme 750: Cylinder Head-End View

Scheme 751

Scheme 751

Scheme 752

Scheme 752: Cylinder Head-Exhaust Manifold Deck View

Scheme 753

Scheme 753

Scheme 754

Scheme 754: Cylinder Head-Intake Manifold Deck View

Scheme 755

Scheme 755

Scheme 756

Scheme 756: Disassembled Views

Scheme 757

Scheme 757

Scheme 758

Scheme 758

Scheme 759

Scheme 759

Scheme 760

Scheme 760

Scheme 761

Scheme 761

Scheme 762

Scheme 762: Engine Identification

The vehicle identification number (VIN) is located on the left side rear of the engine block (1) and is typically a nine digit number stamped or laser-etched onto the engine at the vehicle assembly plant.

  1. The first digit identifies the division.
  2. The second digit identifies the model year.
  3. The third digit identifies the assembly plant.
  4. The fourth through ninth digits are the last six digits of the VIN.

Torque Values and/or Fastener Tightening Strategies

  1. All fasteners and threaded holes on the 4.8/5.3/6.0 liter engines utilize metric threads.
  2. Cylinder head, connecting rod, crankshaft balancer, and main bearing cap bolts now apply a torque angle strategy.
  3. Certain fasteners should not be used again. Bolts, studs, or other fasteners that must be replaced will be called out in the specific service procedure.
  4. Refer to «Fastener Tightening Specifications»(ref-159064-S09304759142005031500000) and «Thread Repair Specifications»(ref-159064-S11947654312005031600000) .

Changed Engine Specifications

Engine specification tables content and format have been commonized.