Fastener Tightening Specifications
| Application | Ft. Lbs (N.m) | |
|---|---|---|
| A/C Belt Tensioner Bolt | 37 (50) | |
| Automatic Transmission Bolt/Stud | 37 (50) | |
| Automatic Transmission Oil Level Indicator Tube Nut | 13 (18) | |
| Camshaft Retainer Bolts | 18 (25) | |
| Camshaft Sensor Bolt | 18 (25) | |
| Camshaft Sprocket Bolts | 26 (35) | |
| Connecting Rod Bolts | ||
| First Tightening Pass | 15 (20) | |
| Final Tightening Pass | 75 Degrees | |
| Coolant Temperature Gage Sensor | 15 (20) | |
| Crankshaft Balancer Bolt | ||
| Installation Tightening Pass (To Ensure Balancer Is Completely Installed) | 240 (330) | |
| First Tightening Pass (Install NEW Bolt After Installation Pass & Tighten As Described In First & Final Passes) | 37 (50) | |
| Final Tightening Pass | 140 Degrees | |
| Crankshaft Bearing Cap Bolts (1) | ||
| First Tightening Pass | 15 (20) | |
| Final Tightening Pass (Inner Bolts) | 80 Degrees | |
| Final Tightening Pass (Outer Bolts) | 51 Degrees | |
| Crankshaft Bearing Cap Side Bolts | 18 (25) | |
| Crankshaft Oil Deflector Nuts | 18 (25) | |
| Crankshaft Position Sensor Bolt | 18 (25) | |
| Crossbar Bolts | 74 (100) | |
| Cylinder Head Bolts (2) | ||
| First Tightening Pass (All M11 Bolts) | 22 (30) | |
| Second Tightening Pass (All M11 Bolts) | 90 Degrees | |
| Final Tightening Pass (All M11 Bolts - Excluding Medium Length Bolts At Front & Rear Of Each Cylinder Head) | 90 Degrees | |
| Final Tightening Pass (M11 Medium Length Bolts At Front & Rear Of Each Cylinder Head) | 50 Degrees | |
| M8 Inner Bolts | 22 (30) | |
| Cylinder Head Coolant Plug | 15 (20) | |
| Drive Belt Idler Pulley Bolt | 37 (50) | |
| Engine Block Coolant Drain Plugs | 44 (60) | |
| Engine Block Heater | 30 (40) | |
| Engine Block Oil Gallery Plugs | 44 (60) | |
| Engine Block Wire Harness Rear Ground Bolt | 12 (16) | |
| Engine Flywheel Bolts (3) | ||
| First Tightening Pass | 15 (20) | |
| Second Tightening Pass | 37 (50) | |
| Final Tightening Pass | 74 (100) | |
| Engine Front Cover Bolts | 18 (25) | |
| Engine Lift Bracket Bolt | ||
| M8 | 18 (25) | |
| M10 | 37 (50) | |
| Engine Mount to Engine Bolts | 37 (50) | |
| Engine Mount to Frame Bracket Bolts | 44 (60) | |
| Engine Rear Cover Bolts | 18 (25) | |
| Engine Service Lift Bracket | ||
| M10 Bolts | 37 (50) | |
| M8 Bolts | 18 (25) | |
| Engine Valley Cover Bolts | 18 (25) | |
| EGR Valve Pipe-To-Cylinder Head Bolts | 37 (50) | |
| EGR Valve Pipe-To-Exhaust Manifold Bolts | 22 (30) | |
| Exhaust Manifold Bolts | ||
| First Tightening Pass | 11 (15) | |
| Final Tightening Pass | 18 (25) | |
| Fuel Rail Stop Bracket Bolt | 37 (50) | |
| Generator Bolt | 37 (50) | |
| Generator Bracket Bolts | 37 (50) | |
| Ground Harness Bolt | 18 (25) | |
| Knock Sensors | 18 (25) | |
| Oil Filter | 22 (30) | |
| Oil Filter Fitting | 40 (55) | |
| Oil Level Indicator Tube Bolt | 18 (25) | |
| Oil Pan Drain Plug | 18 (25) | |
| Oil Pan M8 Bolts (Oil Pan-To-Engine Block & Oil Pan-To-Front Cover) | 18 (25) | |
| Oil Pressure Sensor | 15 (20) | |
| Oil Pump-To-Engine Block Bolts | 18 (25) | |
| Oil Pump Screen Nuts | 18 (25) | |
| Power Steering Pump Rear Bolt | 37 (50) | |
| Spark Plugs | ||
| New Cylinder Heads | 15 (20) | |
| All Subsequent Installations | 11 (15) | |
| Torque Converter Bolts | 47 (63) | |
| Valve Rocker Arm Bolts | 22 (30) | |
| Water Inlet Housing Bolts | 11 (15) | |
| Water Pump Bolts | ||
| First Tightening Pass | 11 (15) | |
| Final Tightening Pass | 22 (30) | |
| Water Pump Cover Bolts | 11 (15) | |
| INCH Lbs. (N.m) | ||
| Accelerator Control Cable Bracket Bolts | 89 (10) | |
| Air Cleaner Outlet Duct Clamp Screws | 62 (7) | |
| Battery Cable Channel Bolt | 106 (12) | |
| Engine Coolant Air Bleed Pipe & Cover Bolts | 106 (12) | |
| Evaporative Emission Purge Solenoid Bolt | 89 (10) | |
| Exhaust Gas Recirculation Valve Bolts | ||
| First Tightening Pass | 89 (10) | |
| Final Tightening Pass | 22 FOOT (30) | |
| EGR Valve Pipe-To-Intake Manifold Bolt | 89 (10) | |
| Exhaust Manifold Heat Shield Bolts | 80 (9) | |
| Fuel Rail Bolts | 89 (10) | |
| Fuel Rail Crossover Tube Bolts | 34 (3.8) | |
| Generator Output Terminal Nut | 80 (9) | |
| Ignition Coil-To-Bracket Bolts | 71 (8) | |
| Ignition Coil Bracket-To-Valve Rocker Arm Cover Bolts | 106 (12) | |
| Intake Manifold Bolts (4) | ||
| First Tightening Pass | 44 (5) | |
| Final Tightening Pass | 89 (10) | |
| Intake Manifold Wiring Harness Stud | 89 (10) | |
| Oil Level Sensor | 115 (13) | |
| Oil Pan Baffle Bolts | 106 (12) | |
| Oil Pan Closeout Cover Bolt (Left & Right Side) | 80 (9) | |
| Oil Pan Cover Bolts | 106 (12) | |
| Oil Pan M6 Bolts (Oil Pan-to-Rear Cover) | 106 (12) | |
| Oil Pump Cover Bolts | 106 (12) | |
| Oil Pump Relief Valve Plug | 106 (12) | |
| Oil Pump Screen-To-Oil Pump Bolt | 106 (12) | |
| Positive Battery Cable Clip Bolt | 80 (9) | |
| Throttle Body Nuts | 89 (10) | |
| Throttle Body Studs | 53 (6) | |
| Transmission Cover Bolt | 106 (12) | |
| Valve Lifter Guide Bolts | 106 (12) | |
| Valve Rocker Arm Cover Bolts | 106 (12) | |
| (1) Tighten bolts following sequence as shown. (Scheme 728) (2) Tighten bolts following sequence as shown. (Scheme 729) (3) Tighten bolts following sequence as shown. (Scheme 730) (4) Tighten bolts following sequence as shown. (Scheme 731) | ||
| (1) | Tighten bolts following sequence as shown. (Scheme 728) |
| (2) | Tighten bolts following sequence as shown. (Scheme 729) |
| (3) | Tighten bolts following sequence as shown. (Scheme 730) |
| (4) | Tighten bolts following sequence as shown. (Scheme 731) |
TORQUE SPECIFICATIONS
Scheme 728
Scheme 729
Scheme 730
Scheme 731
Engine Mechanical Specifications (LR4 VIN V)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V8 | ||
| Displacement | 4.8L | 293 CID | |
| RPO | LR4 | ||
| VIN | V | ||
| Bore | 96.0-96.018 mm | 3.779-3.78 in | |
| Stroke | 83.0 mm | 3.268 in | |
| Compression Ratio | 9.47:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 m | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 6.96 mm | 0.274 in | |
| Camshaft Lobe Lift - Intake | 6.82 mm | 0.268 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Bore Out-of-Round - Beating End - Service | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for of Journal 1/2 Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper- Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.0 mm | 4.732 in | |
| Surface Flatness - Block Deck Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| Oil Pressure - Minimum - Hot | 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | |
| 124 kPa at 2,000 engine RPM | 18 Psi9 at 2,000 engine RPM | ||
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.23-0.5 mm | 0.009-0.0196 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.44-0.7 mm | 0.017-0.027 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.30 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.18-0.81 mm | 0.007-0.032 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.040-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.779-3.78 in | |
| Piston - Piston to Bore Clearance - Production | 0.036 to 0.016 mm | 0.0014 to 0.0006 in | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in | |
| Pin - Piston Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service | 0.007-0.021 mm | 0.00027-0.00082 in | |
| Pin - Piston Pin Diameter 23.997-24.0 mm 0.9447-0.9448 in | |||
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.6 mm | 0.457 in | |
| Valves - Valve Lift - Exhaust | 11.85 mm | 0.466 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Stem-to-Guide Clearance - Production - Exhaust 0.025-0.066 mm | 0.001-0.0026 in | ||
| Valves - Stem-to-Guide Clearance - Service - Exhaust 0.093 mm | 0.0037 in | ||
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed 340 N at 45.75 mm | 76 lb at 1.8 in | ||
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LR4 VIN V)
Engine Mechanical Specifications (LM7 VIN T)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V 8 | ||
| Displacement | 5.3L | 325 CID | |
| RPO | LM7 | ||
| VIN | T | ||
| Bore | 96.0-96.018 mm | 3.779-3.78 in | |
| Stroke | 92.0 mm | 3.622 in | |
| Compression Ratio | 9.49:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 6.96 mm | 0.274 in | |
| Camshaft Lobe Lift - Intake | 6.82 mm | 0.268 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53:308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Range Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.23-0.5 mm | 0.009-0.0196 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore -Production | 0.44-0.7 mm | 0.017-0.027 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.03 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.18-0.81 mm | 0.007-0.032 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production 0.012-0.2 mm | 0.0005-0.0078 in | ||
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.779-3.78 in | |
| Piston - Piston to Bore Clearance - Production | 0.036 to 0.016 mm | 0.0014 to 0.0006 in | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service 0.007-0.021 mm | 0.00027-0.00082 in | ||
| Pin - Piston Pin Diameter | 23.997-24.0 mm | 0.9447-0.9448 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.6 mm | 0.457 in | |
| Valves - Valve Lift - Exhaust | 11.85 mm | 0.466 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LM7 VIN T)
Engine Mechanical Specifications (LQ4 VIN U)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V 8 | ||
| Displacement | 6.0L | 364 CID | |
| RPO | LQ4 | ||
| VIN | U | ||
| Bore | 101.618-101.636 mm | 4.0007-4.0014 in | |
| Stroke | 92.0 mm | 3.622 in | |
| Compression Ratio | 9.41:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 101.618-101.636 mm | 4.0007-4.0017 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 7.13 mm | 0.281 in | |
| Camshaft Lobe Lift - Intake | 6.96 mm | 0.274 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.006 mm | 0.0002 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.006 mm | 0.0002 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.07 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum - Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.31-0.52 mm | 0.012-0.02 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.31-0.59 mm | 0.0122-0.023 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.51-0.77 mm | 0.02-0.03 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.51-0.84 mm | 0.02-0.033 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.31-0.87 mm | 0.0122-0.034 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.31-0.94 mm | 0.0122-0.037 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.08 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.08 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.039-0.079 mm | 0.0015-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.039-0.079 mm | 0.0015-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.015-0.199 mm | 0.0006-0.0078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.015-0.199 mm | 0.0006-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 101.606-101.640 mm | 4.0002-4.0016 in | |
| Piston - Piston to Bore Clearance - Production | 0.022-0.03 mm - interference | 0.0009-0.0012 in - interference | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.07 mm | 0.0028 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.011-0.018 mm | 0.0004-0.0007 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service | 0.011-0.02 mm | 0.0004-0.0008 in | |
| Pin - Piston Pin Diameter | 23.997-24.0 mm | 0.9447-0.9448 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.79 mm | 0.464 in | |
| Valves - Valve Lift - Exhaust | 12.16 mm | 0.479 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Valve Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LQ4 VIN U)
Scheme 732
Scheme 733
Scheme 734
Scheme 735
Scheme 736
Scheme 737
Scheme 738
Scheme 739
Scheme 740
Scheme 741
Scheme 742
Scheme 743
Scheme 744
Scheme 745
Scheme 746
Scheme 747
Scheme 748
Scheme 749
Scheme 750
Scheme 751
Scheme 752
Scheme 753
Scheme 754
Scheme 755
Scheme 756
Scheme 757
Scheme 758
Scheme 759
Scheme 760
Scheme 761
Scheme 762
The vehicle identification number (VIN) is located on the left side rear of the engine block (1) and is typically a nine digit number stamped or laser-etched onto the engine at the vehicle assembly plant.
- The first digit identifies the division.
- The second digit identifies the model year.
- The third digit identifies the assembly plant.
- The fourth through ninth digits are the last six digits of the VIN.
Torque Values and/or Fastener Tightening Strategies
- All fasteners and threaded holes on the 4.8/5.3/6.0 liter engines utilize metric threads.
- Cylinder head, connecting rod, crankshaft balancer, and main bearing cap bolts now apply a torque angle strategy.
- Certain fasteners should not be used again. Bolts, studs, or other fasteners that must be replaced will be called out in the specific service procedure.
- Refer to «Fastener Tightening Specifications»(ref-159064-S09304759142005031500000) and «Thread Repair Specifications»(ref-159064-S11947654312005031600000) .
Changed Engine Specifications
Engine specification tables content and format have been commonized.