Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Assist Step Bracket to Assist Step Nuts | 25 N.m | 18 lb ft |
| Assist Step Bracket to Body Bolts | 25 N.m | 18 lb ft |
| Body Mount Bolts | 80 N.m | 59 lb ft |
| Engine Shield Mounting Bolts | 25 N.m | 18 lb ft |
| Frame Brace Mounting Bolts | 50 N.m | 37 lb ft |
| Front Steering Gear Crossmember Mounting Bolts | 50 N.m | 37 lb ft |
| Fuel Tank Shield to Frame Mounting Bolts | 25 N.m | 18 lb ft |
| Lower Control Arm Bracket Rear Mounting Bolts | 240 N.m | 177 lb ft |
| Lower Transmission Support to Frame Bolts | 50 N.m | 37 lb ft |
| Radiator Support Shield Mounting Bolts | 17 N.m | 13 lb ft |
| Rear Steering Gear Crossmember Mounting Bolts | 50 N.m | 37 lb ft |
| Tow Hook to Front Impact Bar Bolt | 50 N.m | 37 lb ft |
| Transfer Case Shield Mounting Bolts | 16 N.m | 12 lb ft |
| Transmission Mount to Transmission Support Nuts | 46 N.m | 35 lb ft |
| Upper Transmission Support to Frame Bolts | 80 N.m | 59 lb ft |
Fastener Tightening Specifications
Scheme 1
The re-designed frame assembly for the new S/T Utility is a mild, steel hydroformed frame assembly. A front frame service section consisting of the left and right frame ends, body, and radiator support mounting brackets and front connecting cross tube is available. If damage permits, locate and cut off the front 420 mm (161/2 in) portion of the frame using the die-mark indicators as a guide. The front and rear body mounts, radiator support mounts, steering gear and transmission cross-member can be ordered and replaced separately.
- Remove all of the related panels and components including the front bumper assembly.
- Locate the 2 die-marks on each frame. The die marks are located 420 mm (161/2 in) rearward from each front frame rail end on the top and bottom side of each rail.
- Apply masking tape over the die-marks and down each frame rail side as shown, for the cut location.
- Cut each frame at the rear edge of the tape line using a reciprocating saw or equivalent, as shown.
- Remove the damaged frame section.