Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Bearing Cap Bolts | 75 N.m | 55 lb ft |
| Differential Housing Cover Bolts, 8.0" Axle | 30 N.m | 20 lb ft |
| Differential Housing Cover Bolts, 8.6" Axle | 25 N.m | 18 lb ft |
| Drain Plug | 48 N.m | 35 lb ft |
| Fill Plug | 33 N.m | 24 lb ft |
| Pinion Shaft Lock Bolt | 36 N.m | 27 lb ft |
| Ring Gear Bolts | 120 N.m | 89 lb ft |
Fastener Tightening Specifications
Differential Adjustment Shim Specifications
| Number of Notches | Specification | ||
|---|---|---|---|
| Inside | Outside | Metric | English |
| 0 | 3 | 1.016 mm | 0.040" |
| 0 | 4 | 1.067 mm | 0.042" |
| 0 | 5 | 1.118 mm | 0.044" |
| 1 | 1 | 1.168 mm | 0.046" |
| 1 | 2 | 1.219 mm | 0.048" |
| 1 | 3 | 1.270 mm | 0.050" |
| 1 | 4 | 1.321 mm | 0.052" |
| 1 | 5 | 1.372 mm | 0.054" |
| 2 | 1 | 1.422 mm | 0.056" |
| 2 | 2 | 1.473 mm | 0.058" |
| 2 | 3 | 1.524 mm | 0.060" |
| 2 | 4 | 1.575 mm | 0.062" |
| 2 | 5 | 1.626 mm | 0.064" |
| 3 | 1 | 1.676 mm | 0.066" |
| 3 | 2 | 1.727 mm | 0.068" |
| 3 | 3 | 1.778 mm | 0.070" |
| 3 | 4 | 1.829 mm | 0.072" |
| 3 | 5 | 1.880 mm | 0.074" |
| 4 | 1 | 1.930 mm | 0.076" |
| 4 | 2 | 1.981 mm | 0.078" |
| 4 | 3 | 2.032 mm | 0.080" |
| 4 | 4 | 2.083 mm | 0.082" |
| 4 | 5 | 2.134 mm | 0.084" |
| 5 | 1 | 2.184 mm | 0.086" |
| 5 | 2 | 2.235 mm | 0.088" |
| 5 | 3 | 2.286 mm | 0.090" |
| 5 | 4 | 2.337 mm | 0.092" |
| 5 | 5 | 2.388 mm | 0.094" |
| 6 | 1 | 2.438 mm | 0.096" |
| 6 | 2 | 2.489 mm | 0.098" |
| 6 | 3 | 2.540 mm | 0.100" |
8.0, 8.6 Inch Axle Differential Adjustment Shims Specifications
Axle Preload and Backlash Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Backlash | 0.08-0.25 mm | 0.003-0.010 in |
| Backlash (Preferred) | 0.13-0.18 mm | 0.005-0.007 in |
| Pinion Bearing Preload, New Bearings | 1.7-3.4 N.m | 15-30 lb in |
| Pinion Bearing Preload, Used Bearings | 1.1-2.3 N.m | 10-20 lb in |
| Pinion and Differential Case Bearing Preload, New Bearings | 3.4-6.2 N.m | 30-55 lb in |
| Pinion and Differential Case Bearing Preload, Used Bearings | 2.8-5.1 N.m | 25-45 lb in |
Axle Preload and Backlash Specifications