Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - 6.6L (Introduction): Wiring GMC Cab & Chassis Sierra 3500

Testing & Diagnostics 3 illustrations ~2508 words

Engine Control Module (ECM) Connector End Views

Engine Control Module (ECM) - C1 Connector Part Information 15357147 56-Way F Micro 64 (BU) Pin Wire Color Circuit No. Function 1 YE 2361 SAE J1939 Serial Data Bus + 2 D-GN 2362 SAE J1939 Serial Data Bus - 3-4 - - Not Used 5 OG 440 Battery Positive Voltage 6 - - Not Used 7 OG/BK 1057 Low Reference 8 PK/BK 632 Low Reference 9 BK/WH 451 Ground 10 PK 439 Ignition 1 Voltage 11-12 - - Not Used 13 YE 492 MAF Sensor Signal 14 BN/WH 5763 EGR Valve Position Signal 15 D-GN 1049 Class 2 Serial Data 16 - - Not Used 17 TN 1274 5-Volt Reference 18 PK 1020 Ignition 0 Voltage 19 PK 439 Ignition 1 Voltage 20 OG 440 Battery Positive Voltage 21 GY 2700 5-Volt Reference 22 - - Not Used 23 OG/BK 5929 5-Volt Reference 24-25 - - Not Used 26 D-BU 507 Wait to Start Indicator Control 27 - - Not Used 28 L-BU 1162 APP Sensor 2 Signal 29 - - Not Used 30 PU/WH 1589 Fuel Level Sensor Signal - Primary 31 WH/BK 2932 5-Volt Reference 32 WH/BK 1164 5-Volt Reference 33 TN 2917 5-Volt Reference 34 GY 2705 5-Volt Reference 35 - - Not Used 36 YE/BK 1275 5-Volt Reference 37 YE 2834 Fuel Pressure Regulator Solenoid Control 39 GY 597 5-Volt Reference 40 PU/WH 2530 Fuel Pressure Regulator Solenoid Supply Voltage 41 GY 23 Generator Field Duty Cycle Signal 42 PK 1039 Ignition 1 Voltage 43 D-BU 1936 Fuel Level Sensor Signal - Secondary 44 D-GN/WH 465 Fuel Pump Relay Control 45 - - Not Used 46 YE/BK 1827 Vehicle Speed Signal 47 GY 2703 5-Volt Reference 48-49 - - Not Used 50 RD 631 12-Volt Reference 51 YE 2834 Fuel Pressure Regulator Solenoid Control 52 GY/BK 2219 FICM Relay Control 53 D-GN/WH 817 Vehicle Speed Signal 54 PU/WH 2530 Fuel Pressure Regulator Solenoid Supply Voltage 55 - - Not Used 56 PK 1039 Ignition 1 Voltage

Engine Control Module (ECM) - C2 Connector Part Information 15357131 73-Way F Micro 64 (BK) Pin Wire Color Circuit No. Function 1 - - Not Used 2 OG/BK 2919 Low Reference 3 - - Not Used 4 BN 25 Charge Indicator Control 5-6 - - Not Used 7 GY/BK 1694 4WD Low Signal 8 BK 2754 Low Reference 9-12 - - Not Used 13 BK 2751 Low Reference 14 GY 720 Low Reference 15-16 - - Not Used 17 YE/BK 508 Water in Fuel Indicator Control 18 - - Not Used 19 D-BU 1161 APP Sensor 1 Signal 20 - - Not Used 21 D-BU 2466 Trans MIL Request 22 - - Not Used 23 L-GN 432 Turbocharger Boost Sensor Signal 24 D-GN 1163 APP Sensor 3 Signal 25 TN/WH 332 Oil Pressure Sensor Signal 26 BN 1174 Oil Level Switch Signal 27 YE 1578 Fuel Temperature Signal 28 L-GN 1867 12-Volt Reference 29 GY/BK 2931 Low Reference 30 OG/BK 469 Low Reference 31 YE 5947 Turbocharger Vane Position Sensor Signal 32 - - Not Used 33 OG/BK 5764 EGR Motor High Control 34 - - Not Used 35 L-GN/ BK 5746 EGR Motor Low Control 36 BK/WH 451 Ground 37 - - Not Used 38 L-GN 1478 Coolant Level Switch Signal 39 BK 2755 Low Reference 40 BN 1271 Low Reference 41 - - Not Used 42 YE 2918 FRP Sensor Signal 43 - - Not Used 44 TN 5928 Low Reference 45 - - Not Used 46 GY/BK 433 Baro Sensor Signal 47-48 - - Not Used 49 D-BU 5930 Turbocharger Vane Position Control Solenoid Valve Control 50 WH 5931 Low Reference 51 - - Not Used 52 PK/BK 1746 Fuel Injector 3 Control 53 OG/BK 5764 EGR Motor High Control 54 PU 1272 Low Reference 55 L-GN/ BK 5746 EGR Motor Low Control 56 GY 1273 Low Reference 57 BN 2524 Generator 2 Turn on Signal 58 BK 552 Low Reference 59 - - Not Used 60 L-BU 1320 CHMSL Supply Voltage 61 PU 420 TCC Brake Switch/Cruise Control Release Signal 62 - - Not Used 63 L-BU 2832 Engine Speed Signal 64 BK 470 Low Reference 65 L-GN/BK 1745 Fuel Injector 2 Control 66 RD/BK 877 Fuel Injector 7 Control 67 YE 410 ECT Sensor Signal 68 D-BU/WH 878 Fuel Injector 8 Control 69 L-BU/BK 844 Fuel Injector 4 Control 70 BK/WH 845 Fuel Injector 5 Control 71 YE/BK 846 Fuel Injector 6 Control 72 BK 1744 Fuel Injector 1 Control 73 BK/WH 451 Ground

Scheme 32

Scheme 32: Engine Control Module (ECM) Connector End Views

Engine Control Module (ECM) - C3 Connector Part Information 15357148 56-Way F Micro 64 (GY) Pin Wire Color Circuit No. Function 1 L-BU 494 PTO Engine Kill Signal (PTO) 2-5 - - Not Used 6 L-GN 488 PTO on Switch Signal (PTO) 7 - - Not Used 8 BK/WH 1695 Front Axle Switch Signal 9 - - Not Used 10 PK 1039 Ignition 1 Voltage 11 - - Not Used 12 PU/WH 821 VSS High Signal (ML6) YE 400 VSS High Signal (M74) 13 - - Not Used 14 PK 1039 Ignition 1 Voltage 15-16 - - Not Used 17 YE 2522 PTO Engage Signal (PTO) 18 PU 806 Crank Voltage 19 D-BU 84 Cruise Control Set/Coast Switch Signal 20-21 - - Not Used 22 GY/BK 87 Cruise Control Resume/Accel Switch Signal 23 L-GN/BK 822 VSS Low Signal (ML6) 24 TN 472 IAT Sensor Signal 25-29 - - Not Used 30 GY 397 Cruise Control on Switch Signal 31 OG/BK 1786 Park/Neutral Signal 32 - - Not Used 33 RD/BK 380 A/C Refrigerant Pressure Sensor Signal 34 - - Not Used 35 YE/BK 625 Starter Enable Relay Control 36 - - Not Used 37 WH 121 Engine Speed Signal 38 - - Not Used 39 PU 2562 PTO Control (PTO) 40 BN/WH 419 MIL Control 41 D-GN/WH 459 A/C Compressor Clutch Relay Control 42 - - Not Used 43 YE/BK 1868 Low Reference 44 BK/WH 451 Ground 45 GY 1524 Backup Lamp Supply Voltage 46 - - Not Used 47 GY 48 CPP Switch Signal 48 BN 718 Low Reference 49-50 - - Not Used 51 BN/WH 633 CMP Sensor Signal 52 D-BU/WH 1869 CKP Sensor Signal 53-56 - - Not Used

Engine Controls Connector End Views

Accelerator Pedal Position (APP) Sensor Connector Part Information 15318071 10-Way F Metri-Pack 150 Series (GY) Pin Wire Color Circuit No. Function A GY 1273 Low Reference B PU 1272 Low Reference C L-BU 1162 APP Sensor 2 Signal D TN 1274 5-Volt Reference E BN 1271 Low Reference F D-BU 1161 APP Sensor 1 Signal G WH/BK 1164 5-Volt Reference H - - Not Used J YE/BK 1275 5-Volt Reference K D-GN 1163 APP Sensor 3 Signal

BARO Sensor Connector Part Information 12129946 3-Way F M/P 150 Series Sealed (GY) Pin Wire Color Circuit No. Function A OG/BK 1057 Low Reference B GY/BK 433 BARO Sensor Signal C WH/BK 2932 5-Volt Reference

Boost Pressure Sensor Connector Part Information 12129946 3-Way F Sealed (GY) Pin Wire Color Circuit No. Function A OG/BK 469 Low Reference B L-GN 432 Turbocharger Boost Sensor Signal C GY 597 5-Volt Reference

Camshaft Position (CMP) Sensor Connector Part Information 6248-5317 3-Way F Sealed (GY) Pin Wire Color Circuit No. Function 1 BN/WH 633 CMP Sensor Signal 2 PK/BK 632 Low Reference 3 RD 631 5-Volt Reference

Crankshaft Position (CKP) Sensor Connector Part Information 6248-5317 3-Way F Sealed (GY) Pin Wire Color Circuit No. Function 1 D-BU/WH 1869 CKP Sensor Signal 2 YE/BK 1868 Low Reference 3 L-GN 1867 12-Volt Reference

Engine Coolant Temperature (ECT) Sensor Connector Part Information 12162192 2-Way Metri-Pack 150.2 Series, Sealed, Pull To Seat (BK) Pin Wire Color Circuit No. Function A GY 720 Low Reference B YE 410 ECT Sensor Signal

Exhaust Gas Recirculation (EGR) Valve Connector Part Information 6195-0021 6-Way F DL Series Sealed (GY) Pin Wire Color Circuit No. Function A PU 2703 5-Volt Reference B YE/BK 2754 Low Reference C D-BU/WH 5763 EGR Valve Position Signal D PK 5764 EGR Motor High Control E - - Not Used F WH 5746 EGR Motor Low Control

Fuel Heater Connector Part Information 7118-3320-30 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 PK 239 Ignition 1 Voltage 2 BK 50 Ground

Fuel Injection Control Module (FICM) Connector - C1 Connector Part Information 1928403454 81-Way F Bosch Series (BK) Pin Wire Color Circuit No. Function 1 WH/L-GN IC18 Fuel Injector 4 Command 2 YE/BK IZ17 Ground 3 OG IC13 Injector Supply Voltage 4 RD/L-GN IC15 Fuel Injector 1 Command 5 PK 339 Ignition 1 Voltage 6-43 - - Not Used 44 L-BU/BK 844 Fuel Injector 4 Control 45 BK/WH 845 Fuel Injector 5 Control 46 - - Not Used 47 PK/BK 1746 Fuel Injector 3 Control 48 RD/BK 877 Fuel Injector 7 Control 49-58 - - Not Used 59 D-BU/WH IC20 Fuel Injector 6 Command 60 D-BU/WH IC520 Fuel Injector 6 Command 61 WH/RD IC21 Fuel Injector 7 Command 62 WH/RD IC521 Fuel Injector 7 Command 63 D-BU/WH 878 Fuel Injector 8 Control 64 YE/BK 846 Fuel Injector 6 Control 65 - - Not Used 66 BK 1744 Fuel Injector 1 Control 67 L-GN/BK 1745 Fuel Injector 2 Control 68-81 - - Not Used

Fuel Injection Control Module (FICM) Connector - C2 Connector Part Information 1928403462 40-Way F Bosch Series (BK) Pin Wire Color Circuit No. Function 82-89 - - Not Used 90 D-GN 2362 SAE J1939 Serial Data Bus - 91 YE 2361 SAE J1939 Serial Data Bus + 92-93 - - Not Used 94 L-BU 2832 Engine Speed Signal 95-113 - - Not Used 114 BK/GN IZ18 Ground 115 WH/L-BU IC17 Fuel Injector 3 Command 116 RD/L-GN IC19 Fuel Injector 5 Command 117 - - Not Used 118 RD/WH IC60 Injector Supply Voltage 119 PK 339 Ignition 1 Voltage 120 WH/GN IC22 Fuel Injector 8 Command 121 WH/YE IC16 Fuel Injector 2 Command

Scheme 33

Scheme 33: Engine Controls Connector End Views

Fuel Injector 1 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 RD/L-GN IC15 Fuel Injector 1 Command 2 OG IC13 Injector Supply Voltage

Fuel Injector 2 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 WH/YE IC16 Fuel Injector 2 Command 2 RD/WH IC14 Injector Supply Voltage

Fuel Injector 3 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 WH/BU IC17 Fuel Injector 3 Command 2 RD/WH IC60 Injector Supply Voltage

Fuel Injector 4 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 WH/L-GN IC18 Fuel Injector 4 Command 2 OG IC62 Injector Supply Voltage

Fuel Injector 5 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 RD/L-GN IC19 Fuel Injector 5 Command 2 RD/WH IC61 Injector Supply Voltage

Fuel Injector 6 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 D-BU/WH IC20 Fuel Injector 6 Command 2 OG IC64 Injector Supply Voltage

Fuel Injector 7 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 WH/RD IC21 Fuel Injector 7 Command 2 OG IC63 Injector Supply Voltage

Fuel Injector 8 Connector Part Information 1928403874 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 WH/GN IC22 Fuel Injector 8 Command 2 RD/WH IC65 Injector Supply Voltage

Fuel Level Sensor - Primary Connector Part Information 12160563 2-Way F Metri-Pack 150 Series Sealed (NA) Pin Wire Color Circuit No. Function A PU 1589 Fuel Level Sensor Signal - Primary B - C - - Unavailable D OG/BK 510 Low Reference

Fuel Level Sensor - Secondary w/Dual Tanks Connector Part Information 12160563 2-Way F Metri-Pack 150 Series Sealed (NA) Pin Wire Color Circuit No. Function A D-BU 1936 Fuel Level Sensor Signal - Secondary B - C - - Unavailable D OG/BK 510 Low Reference

Fuel Pressure Regulator Connector Part Information 12059450 3-Way M Sealed (BK) Pin Wire Color Circuit No. Function 1 PU/WH 2530 Fuel Pressure Regulator Solenoid Supply Voltage 2 YE 2834 Fuel Pressure Solenoid Control 3 BK - Shield

Fuel Rail Pressure (FRP) Sensor Connector Part Information 1928403968 3-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 OG/BK 2919 Low Reference 2 YE 2918 FRP Sensor Signal 3 TN 2917 5-Volt Reference

Fuel Pump w/Dual Tanks Connector Part Information 12059450 2-Way M Metri-Pack 280 Series Sealed (BK) Pin Wire Color Circuit No. Function A GY 120 Fuel Pump Supply Voltage B BK 1650 Ground (20 Series) BK 2150 Ground (30 Series)

Fuel Temperature Sensor Connector Part Information 178392-6 2-Way F Sealed (GY) Pin Wire Color Circuit No. Function 1 YE 1578 Fuel Temperature Signal 2 BN 718 Low Reference

Glow Plug Controller - C1 Connector Part Information 15443870 1-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 BK 1042 Battery Positive Voltage

Glow Plug Controller - C2 Connector Part Information 60412601 E 12-Way F Sealed (BK) Pin Wire Color Circuit No. Function 1 RD/GN HB11 Glow Plug 1 Supply Voltage 2 WH/GN HB12 Glow Plug 2 Supply Voltage 3 RD/WH HB13 Glow Plug 3 Supply Voltage 4 WH/YE HB14 Glow Plug 4 Supply Voltage 5 PK 239 Ignition 1 Voltage 6 D-GN 2362 SAE J1939 Serial Data Bus 7 RD/L-GN HB15 Glow Plug 5 Supply Voltage 8 WH/L-GN HB16 Glow Plug 6 Supply Voltage 9 RD/BU HB17 Glow Plug 7 Supply Voltage 10 WH/BU HB18 Glow Plug 8 Supply Voltage 11 PK/YE HB03 Ground 12 YE 2361 SAE J1939 Serial Data Bus +

Intake Air Temperature (IAT)/Mass Air Flow (MAF) Sensor Connector Part Information 15324447 5-Way F 090II SLD (BK) Pin Wire Color Circuit No. Function 1 BK 552 Low Reference 2 TN 472 IAT Sensor Signal 3 PK 439 Ignition 1 Voltage 4 GY/BK 2931 Low Reference 5 YE 492 MAF Sensor Signal

Turbocharger Vane Position Control Solenoid Valve Connector Part Information PR-IA066070097 2-Way F Sealed (BK) Pin Wire Color Circuit No. Function A D-BU 5930 Turbocharger Vane Position Control Solenoid Valve B WH 5931 Low Reference

Turbocharger Vane Position Sensor Connector Part Information 282088-1 4-Way F Superseal 1.5 Series Sealed (BK) Pin Wire Color Circuit No. Function A OG/BK 5929 5-Volt Reference B TN 5928 Low Reference C YE 5775 Turbocharger Vane Position Sensor Signal D - - Not Used

Scheme 34

Scheme 34

Wiring Harness Service

The control module harness electrically connects the control module to the various solenoids, switches, and sensors in the vehicle engine compartment and passenger compartment.

Replace the wire harnesses with the proper part number replacement. When splicing signal wires into a harness, use the wiring that has high temperature insulation.

Consider the low amperage and voltage levels utilized in the powertrain control systems. Make the best possible bond at all splices. Use rosin-core solder in these areas.

Molded-on connectors require complete replacement of the connector. Splice a new connector into the harness. Replacement connectors and terminals are listed in Group 8.965 in the Standard Parts Catalog.

For wiring repair, refer to Wiring Repairs in Wiring Systems.