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Engine Mechanical - 2.0L: Component Locations Ford Transit VII

Mechanical 80 illustrations ~1632 words

Special Tool(s)

SPECIAL TOOL REFERENCE Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Holding Tool, Crankshaft Damper 303-1416 Timing Peg, Crankshaft TDC 303-507

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Scheme 59: Special Tool(s)
Scheme 59: Special Tool(s)

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SPECIAL TOOL REFERENCE Installer, Camshaft Front Oil Seal 303-096 (T74P-6150-A) Remover, Oil Seal 303-409 (T92C-6700-CH)

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Scheme 62: Special Tool(s)
Scheme 62: Special Tool(s)

SPECIAL TOOL REFERENCE Holding Tool, Flywheel 303-103 (T74P-8375-A)

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Scheme 63: Removal
Scheme 63: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-356737) .
  2. Remove the transaxle. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E»(ref-356736) .
  3. Install the Flywheel Holding Tool and remove the 6 flexplate bolts and the flexplate.

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Scheme 64
  1. Install the flexplate.
  2. Install the Flywheel Holding Tool.
  3. Tighten the bolts in the sequence shown in illustration in 3 stages: Stage 1: Tighten to 50 N.m (37 lb-ft). Stage 2: Tighten to 80 N.m (50 lb-ft). Stage 3: Tighten to 112 N.m (83 lb-ft).
  4. Install the transaxle. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION - 4F27E»(ref-356736) .

SPECIAL TOOL REFERENCE Installer, Crankshaft Rear Main Oil Seal 303-328 (T88P-6701-B1)

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Scheme 65: Special Tool(s)
Scheme 65: Special Tool(s)

SPECIAL TOOL REFERENCE Aligner, Crankshaft Sensor 303-1417 Installer, Camshaft Front Oil Seal 303-096 (T74P-6150-A) Remover, Oil Seal 303-409 (T92C-6700-CH)

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Scheme 66: Special Tool(s)
Scheme 66: Special Tool(s)

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Scheme 67

SPECIAL TOOL REFERENCE Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Timing Peg, Crankshaft TDC 303-507

SPECIAL TOOL REFERENCE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH)

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Scheme 68: Special Tool(s)
Scheme 68: Special Tool(s)

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Scheme 70

SPECIAL TOOL REFERENCE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH) Remover, Valve Stem Oil Seal 303-468 (T94P-6510-AH) Slide Hammer 307-005 (T59L-100-B)

SPECIAL TOOL REFERENCE Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Engine Support Bar 303-F072

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Scheme 71

SPECIAL TOOL REFERENCE Engine Support Bar 303-F072

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Scheme 72: Coolant Degas Bottle
Scheme 72: Coolant Degas Bottle
ItemPart NumberDescription
1W701107Coolant degas bottle bolt
28A080Coolant degas bottle

ITEM DESCRIPTION

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Scheme 73: Engine Mount
Scheme 73: Engine Mount
ItemPart NumberDescription
1W520214Engine mount nut (2 required)
2W710332Engine mount bolt (3 required)
36F012Engine mount

ITEM DESCRIPTION

SPECIAL TOOL REFERENCE Heavy Duty Floor Crane 014-00071 or equivalent Lifting Bracket, Engine 303-050 (T70P-6000) Powertrain Lift 014-00765 or equivalent Retainer, Torque Converter 307-346 (T97T-7902-A) Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Universal Adapter Brackets 014-0001 or equivalent

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Scheme 74: Special Tool(s)
Scheme 74: Special Tool(s)

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  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-356737) .
  2. Remove the 2 bolts, pin-type retainer and the LH front splash shield.
  3. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-356782) .
  4. Recover the A/C system. For additional information, refer to «CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS»(ref-356746) .
  5. Remove the Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-356770) .
  6. Disconnect the crankcase vent tube from the valve cover.
  7. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-356758) .
  8. Remove the nut and disconnect cable from the positive battery cable terminal.
  9. Detach the 3 positive battery cable wire harness retainers.
  10. Remove the bolt and the negative battery cable ground.
  11. Disconnect the fuel tube quick connect coupling from the fuel tube near the bulkhead. For additional information, refer to . NOTE: The vehicle should be given adequate time to completely cool prior to disconnecting the fuel tube quick connecting coupling. This area is directly above the exhaust manifold and precautions should be taken to avoid any fuel spillage.
  12. Disconnect the Evaporative Emission (EVAP) tube and position aside. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-356782) .
  13. Disconnect the power brake booster vacuum tube. Depress the quick connect locking ring. Pull the vacuum tube out of the quick connect fitting.
  14. Detach and disconnect the 2 engine harness electrical connectors.
  15. Detach the engine harness from the coolant outlet bracket harness retainer.
  16. Remove the nut and the ground wire from the negative battery terminal.
  17. Disconnect the 3 PCM electrical connectors.
  18. Disconnect the starter wire harness electrical connector.
  19. Disconnect the Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor (CMS) electrical connectors and detach the wire harness retainer.
  20. Disconnect the transaxle shift cable from the lever and bracket.
  21. Remove the transmission fluid cooler tube secondary latches.
  22. Disconnect the 2 transaxle fluid cooler tubes from the transaxle. NOTE: Transaxle fluid cooler inlet tube shown in illustration, transaxle fluid cooler outlet tube similar. Squeeze the tabs together. Slide the transaxle fluid cooler tube lock up and remove the transaxle fluid cooler tubes from the transaxle.
  23. Remove the engine oil level indicator.
  24. Remove the 2 front wheels and tires. For additional information, refer to «WHEELS & TIRES»(ref-356740) .
  25. Remove the accessory drive belt and tensioner. For additional information, refer to «ACCESSORY DRIVE»(ref-356779) .
  26. Remove the generator. For additional information, refer to «CHARGING SYSTEM»(ref-356745) .
  27. Detach the 2 B+ battery cable wire harness retainers from the valve cover stud bolts and remove the wiring harness.
  28. Remove the 2 A/C tube nuts from the A/C compressor.
  29. Disconnect the 2 A/C tubes from the compressor. Discard the 2 O-ring seals.
  30. Drain the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-356777) .
  31. Remove the cooling fan motor and shroud. For additional information, refer to «ENGINE COOLING»(ref-356777) .
  32. Disconnect the lower radiator hose from the radiator.
  33. Drain the engine oil. Install the drain plug and tighten to 28 N.m (21 lb-ft).
  34. Remove the engine oil filter and discard.
  35. Remove the LH and RH halfshafts. For additional information, refer to «FRONT DRIVE HALFSHAFTS»(ref-356762) .
  36. Remove the bolt and the power steering tube clip.
  37. Remove the bolt and the power steering tubes from the steering gear. Discard the 2 power steering tube O-ring seals.
  38. Disconnect the power steering cooler tube.
  39. Remove the exhaust manifold. For additional information, refer to «EXHAUST MANIFOLD»(ref-356734-S41703644142010022700000) .
  40. Remove the power steering pump. For additional information, refer to «POWER STEERING»(ref-356771) .
  41. Release the retaining clip and disconnect the coolant degas bottle hose.
  42. Disconnect the coolant degas bottle vent hose from the coolant bypass and position it aside.
  43. Disconnect the upper radiator hose and the heater hose from the coolant bypass.
  44. Disconnect the heater hose from the coolant tube.
  45. Remove the transaxle fluid level indicator.
  46. Remove the 2 bolts and the transaxle roll restrictor. NOTE: The bolts are different lengths, mark the bolts for installation.
  47. Remove the 2 lower bellhousing-to-oil pan bolts.
  48. Remove the 2 oil pan-to-bellhousing bolts.
  49. Using the Powertrain Lift and Universal Adapter Brackets, secure the engine to the lift table.
  50. Remove the 2 engine mount nuts.
  51. Remove the 3 bolts and the engine mount.
  52. Remove the 5 transaxle mount nuts and the transaxle mount plate.
  53. Lower the engine and transaxle assembly from the vehicle.
  54. Remove the nut for the HO2S and CMS wire connector bracket.
  55. Remove the nut and position the HO2S and CMS wire connector bracket aside.
  56. Disconnect the Output Shaft Speed (OSS) sensor electrical connector.
  57. Disconnect the Turbine Shaft Speed (TSS) sensor electrical connector.
  58. Disconnect the 2 transaxle electrical connectors.
  59. Disconnect the A/C compressor electrical connector.
  60. Disconnect the Power Steering Pressure (PSP) switch electrical connector.
  61. Detach the wiring harness pin-type retainer from the intake manifold.
  62. Detach the 2 Crankshaft Position (CKP) sensor wire harness retainers.
  63. Disconnect the CKP sensor electrical connector.
  64. Detach the starter wire harness retainer from the starter motor stud bolt.
  65. Remove the nut from the starter motor stud bolt and remove the power steering tube bracket.
  66. Remove the bolt and the engine ground wire.
  67. Remove the nut from the A/C compressor stud bolt and remove the power steering tube bracket.
  68. Remove the 2 power steering tubes and the wiring harness as an assembly.
  69. Remove the 2 nuts and disconnect the starter motor electrical terminals.
  70. Remove the bolt, stud bolt and the starter.
  71. Remove the starter isolator.
  72. Remove the 4 torque converter nuts. NOTE: Mark one stud and the flexplate for assembly reference.
  73. Using the Heavy Duty Floor Crane, Engine Lifting Bracket and Spreader Bar, remove the engine and transaxle assembly from the lift table. NOTE: Lower the engine to within a few inches of the floor.
  74. Remove the 4 bellhousing-to-engine bolts and the one stud bolt and separate the engine and transmission.
  75. Install the Torque Converter Retainer, to prevent damage to the torque converter.

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SPECIAL TOOL REFERENCE Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Engine Stand 014-00232 or equivalent Heavy Duty Floor Crane 014-00071 Holding Tool, Crankshaft Damper 303-1416 Holding Tool, Flywheel 303-103 (T74P-6375-A) Installer, Connecting Rod 303-462 (T94P-6136-AH) Remover, Oil Seal 303-409 (T92C-6700-CH) Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Timing Peg, Crankshaft TDC 303-507

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Scheme 135

SPECIAL TOOL REFERENCE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH) Remover, Valve Stem Oil Seal 303-468 (T94P-6510-AH) Slide Hammer 307-005 (T59L-100-B)

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Scheme 136: Special Tool(s)
Scheme 136: Special Tool(s)

SPECIAL TOOL REFERENCE Aligner, Crankshaft Sensor 303-1417 Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Compressor, Piston Ring 303-D032 (D81L-6002-C) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) Heavy Duty Floor Crane 014-00071 or equivalent Holding Tool, Crankshaft Damper 303-1416 Installer, Camshaft Front Oil Seal 303-096 (T74P-6150-A) Installer, Connecting Rod 303-462 (TOOL-6136-AH) Installer, Crankshaft Rear Main Oil Seal 303-328 (T88P-6701-B1) Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Timing Peg, Crankshaft TDC 303-507

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Scheme 138

SPECIAL TOOL REFERENCE Heavy Duty Floor Crane 014-00071 or equivalent Lifting Bracket, Engine 303-050 (T70P-6000) Powertrain Lift 014-00765 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Universal Adapter Brackets 014-0001 or equivalent

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