Body Misalignment Check
| CAUTION | Never apply heat to the bumper energy absorbers. Heat could cause the material in the absorbers to expand and flow out of the absorbers or crack the metal housing. Always remove the absorbers before carrying out body frame service near them. Never use a bumper energy absorber for pulling. |
| CAUTION | Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to the structure could occur. |
| CAUTION | In case of severe or sharp bends, it may be necessary to use heat. Any attempt to cold-straighten a severely bent bracket may cause ruptures of the welds. It may also cause cracks in the bent part. Never heat the area to more than 650°C (l,202°F). Always use temperature-indicating crayons when applying heat to any part. |
Note. All measurements should be made from the bare metal; remove the trim and bumper covers as necessary.
- Repair the badly damaged areas before taking measurements for underbody alignment.
- To check the underbody alignment, take the measurements between opposite reference points, such as crease lines or weld joints.
- Monitor the upper body structure for excessive stress or movement while making any corrections to the underbody structure. Remove all the necessary glass to prevent breakage. For additional information, refer to «GLASS, FRAMES AND MECHANISMS»(ref-233710) .
Underbody Misalignment Check
- The dimensions of the underbody must be restored to provide the correct front and rear wheel alignment geometry.
- All the dimensions are measured between the centers of the existing holes in the underbody unless otherwise specified.
- Inspect all underbody structural members for cracks, twists or bends. Check all welded connections for cracks. Inspect the support brackets for looseness. Perform any necessary service or make replacements as required.
- Underbody dimension tolerances are +/- 3 mm (0.11 inch).
Underbody Dimensions
| Dimension | Millimeter | Inch |
|---|
| 1 | 1080.00 | 42.52 |
| 2 | 1185.00 | 46.65 |
| 3 | 1135.00 | 44.69 |
| 4 | 770.00 | 30.31 |
| 5 | 770.00 | 30.31 |
| 6 | 770.00 | 30.31 |
| 7 | 1286.00 | 50.63 |
| 8 | 842.00 | 33.15 |
| 9 | 944.00 | 37.18 |
| 10 | 1235.00 | 48.62 |
| 11 | 1235.00 | 48.62 |
| 12 | 1324.00 | 52.13 |
| 13 | 1324.00 | 52.13 |
| 14 | 1393.00 | 54.84 |
| 15 | 1393.00 | 54.84 |
| 16 | 495.00 | 19.49 |
| 17 | 1800.00 | 70.87 |
| 18 | 1800.00 | 70.87 |
| 19 | 1295.00 | 50.98 |
| 20 | 1295.00 | 50.98 |
| 21 | 1276.00 | 50.24 |
| 22 | 1276.00 | 50.24 |
| 23 | 1035.50 | 40.77 |
| 24 | 1474.00 | 58.03 |
| 25 | 738.00 | 29.06 |
| 26 | 912.00 | 35.91 |
| 27 | 544.00 | 21.42 |
| 28 | 988.00 | 38.90 |
| 29 | 402.00 | 15.83 |
| 30 | 334.00 | 13.15 |
| 31 | 334.00 | 13.15 |
| 32 | 334.00 | 13.15 |
| 33 | 413.00 | 16.26 |
| 34 | 562.00 | 22.13 |
| 35 | 545.00 | 21.46 |
| 36 | 545.00 | 21.46 |
Scheme 24
