TORQUE SPECIFICATIONS
| Description | Nm |
|---|---|
| Center bearing bolts | 20 |
| Center bearing bracket bolts | 30 |
| Exhaust support brace bolts | 30 |
| Power transfer unit (PTU) flange bolts | 70 |
| Rear drive unit (RDU) pinion flange bolts | 25 |
TORQUE SPECIFICATIONS
Note. All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material.
The driveshaft transfers torque from the power transfer unit (PTU) to the rear axle. It is attached to the PTU flange with a constant velocity (CV) joint. The 2-piece shaft is connected by a staked U-joint located rearward of the driveshaft center bearing and attached to the rear drive unit (RDU) at the active torque coupling. The driveshaft joints allow the smooth continuous rotation of the driveshaft through the allowable angle planes and length variations required in normal vehicle operation. The driveshaft is always turning at front wheel speed. The driveshaft is not serviceable. A new driveshaft must be installed if worn or damaged.
The driveshaft assembly consists of the following
- Rubber isolated center support bearing
- CV joints at each end of the shaft
- U-joint at the center support
- Assembly balanced with traditional balance weights
- Lubed for life joints requiring no periodic lubrication
- Unique bolt and washer assembly for the rear CV joint
Refer to DRIVELINE SYSTEM - GENERAL INFORMATION article.
Scheme 1
| Item | Part Number | Description |
|---|---|---|
| 1 | 4R602 | Driveshaft assembly |
| 2 | W790063 | Pinion flange bolt and washer assembly (3 required) |
| 3 | W711918-S439 | Power transfer unit (PTU) flange bolts (4 required) |
| 4 | W701834-S439 | Center bearing bracket bolts (2 required) |
| 5 | W500220-S439 | Center bearing bolts (2 required) |
| 6 | 4B403 | Center bearing bracket |
| 7 | Center bearing (part of 4602) | |
| 8 | 5A204 | Exhaust support brace |
| 9 | Exhaust support brace bolts (4 required) (part of 5A204) |
REMOVAL AND INSTALLATION
Note. Index-mark both driveshaft flanges.
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(/ford/taurus-x/i-2007-2009/remont/hoistjack/#jacking-and-lifting) article.
- Remove the muffler and tailpipe. For additional information, refer to «EXHAUST SYSTEM»(/ford/taurus-x/i-2007-2009/remont/exhaust/#exhaust-system) article.
- Remove the 4 exhaust support brace bolts and the exhaust brace. To install, tighten to 30 Nm (22 lb-ft).
- Remove and discard the 3 CV joint flange bolt and washer assemblies. To install, tighten to 25 Nm (18 lb-ft).
- Separate the driveshaft CV flange from the rear drive unit flange using a flat blade screwdriver in the area shown.
- Remove and discard the 4 driveshaft-to-transfer case bolts. To install, tighten to 70 Nm (52 lb-ft).
- Using a suitable prybar as shown, separate the driveshaft flange from the PTU flange.
- With the help of an assistant, remove the 2 center bearing bracket bolts and the driveshaft. To install, tighten to 30 Nm (22 lb-ft).
- If necessary, remove the 2 center bearing bolts and remove the bracket. To install, tighten to 20 Nm (15 lb-ft).
- To install, reverse the removal procedure.