GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Displacement | 2.3L |
| No. of cylinders | 4 |
| Bore/stroke | 87.5/94.0 |
| Firing order | 1-3-4-2 |
| Oil pressure (hot @ 2,000 RPM) | 29-39 psi 200-268 kPa |
| Engine weight (without accessory drive components) | 133 Kg (293 lb) |
| Cylinder Block | |
| Cylinder bore diameter | 87.5-87.53 mm (3.444-3.445 in) |
| Out of round | 0.008 mm (0.0003 in) |
| Main bearing bore diameter | 57.020-57.038 mm (2.244-2.245 in) |
| Head face flatness | 0.1 mm/general 0.05 mm/200 x 200 (0.0003 in/general) (0.0019 in/7.87 x 7.87) |
| Piston | |
| Diameter (1) | 87.5-87.51 mm (3.444-3.445 in) |
| Diameter (2) | 87.51-87.52 mm (3.4452-3.4456 in) |
| Diameter (3) | 87.52-87.53 mm (3.444-3.446 in) |
| Piston to bore clearance | 0.025-0.045 mm (0.0009-0.0017 in) |
| Ring groove width - top | 1.203-1.205 mm (0.0473-0.0474 in) |
| Ring groove width - 2nd | 1.17-1.19 mm (0.0.460-0.0468 in) |
| Ring groove width - oil | 2.501-2.503 mm (0.0984-0.0985 in) |
| Piston skirt coating thickness | 0.008-0.020 mm (0.0003-0.0007 in) |
| Piston Pin | |
| Diameter | 20.995-21.0 mm (0.8266-0.8268 in) |
| Length | 59.6-60.4 mm (2.346-2.377 in) |
| Piston to pin clearance | 0.008-0.016 mm (0.0003-0.0006 in) |
| Pin to rod clearance | Press fit |
| Cylinder Head | |
| Exhaust valve lift (in @ zero lash) | 7.4 mm (0.2913 in) |
| Intake valve lift (in @ zero lash) | 7.9 mm (0.3110 in) |
| Valve guide diameter | 5.509-5.539 mm (0.216-0.218 in) |
| Valve seat width - intake/exhaust | 0.99-1.84 mm (0.038-0.072 in) |
| Valve seat angle | 45 degrees |
| Valve seat runout | 0.075 mm (0.0029 in) |
| Valve lash adjustor bore diameter | 31.00-31.03 mm (1.220-1.221 in) |
| Cam bore diameter | 25.015-25.040 mm (0.984-0.985 in) |
| Valve | |
| Valve head diameter - intake | 34.85-35.15 mm (1.372-1.383 in) |
| Valve head diameter - exhaust | 29.85-30.15 mm (1.175-1.187 in) |
| Valve stem diameter - intake | 5.470-5.485 mm (0.2153-0.2159 in) |
| Valve stem diameter - exhaust | 5.465-5.480 mm (0.2151-0.2157 in) |
| Valve stem to guide clearance - intake | 0.0027 mm (0.0009 in) |
| Valve stem to guide clearance - exhaust | 0.0029 mm (0.0011 in) |
| Valve face runout | 0.05 mm (0.001 in) |
| Valve face angle | 45 degrees |
| Valve Spring - Compression Pressure | |
| Intake and exhaust (installed) | 38.667 lbs |
| Intake (valve open) 8.9 mm (0.35 in) of lift | 97.032 lbs |
| Exhaust (valve open) 7.4 mm of lift | 93.338 lbs |
| Free length | 44.92 mm (1.768 in) |
| Assembled height | 37.9 mm (1.492 in) |
| Crankshaft | |
| Main bearing journal diameter | 51.980-52.000 mm (2.046-2.047 in) |
| Production repair | 51.730-51.750 mm (2.036-2.037 in) |
| Main bearing clearance | 0.019-0.035 mm (0.0007-0.0013 in) |
| Connecting rod journal diameter | 49.980-50.000 mm (1.967-1.968 in) |
| Production repair | 49.730-49.750 mm (1.957-1.958 in) |
| End play | 0.22-0.43 mm (0.008-0.016 in) |
| Rings | |
| Width - top | 1.17-1.185 mm (0.0460-0.0466 in) |
| Width - 2nd | 1.197-1.199 mm (0.0471-0.0472 in) |
| Width - oil | 2.38-2.45 mm (0.093-0.096 in) |
| Ring gap (in bore) - top | 0.16-0.31 mm (0.006-0.012 in) |
| Ring gap (in bore) - 2nd | 0.33-0.48 mm (0.012-0.018 in) |
| Ring gap (in bore) - oil | 0.2-0.7 mm (0.007-0.027 in) |
| Valve Tappet | |
| Diameter | 30.97-30.98 mm (1.2192-1.2196 in) |
| Tappet to valve clearance - intake | 0.22- 0.28 mm (0.008-0.011 in) |
| Tappet to valve clearance - exhaust | 0.27-0.33 mm (0.010-0.013 in) |
| Tappet to bore clearance | 0.02-0.06 mm (0.0007-0.0023 in) |
| Camshaft | |
| Lobe lift - intake | 8.24999 mm (0.324 in) |
| Lobe lift - exhaust | 7.80007 mm (0.307 in) |
| Runout (1) a | 0.03 mm (0.001 in) |
| Thrust clearance | 0.09-0.24 mm (0.003-0.009 in) |
| Journal diameter | 24.96-24.98 mm (0.982-0.983 in) |
| Journal to bore clearance | 0.035-0.080 mm (0.001-0.003 in) |
| Connecting Rod | |
| Bearing clearance | 0.027-0.052 mm (0.001-0.002 in) |
| Bearing thickness | 1.496-1.520 mm (0.058-0.059 in) |
| Crank bore diameter | 53.025-53.045 mm (2.087-2.088 in) |
| Pin bore diameter | 20.965-20.985 mm (0.825-0.826 in) |
| Length (center to center) | 154.8 mm (6.094 in) |
| Side clearance | 1.95-3.05 mm (0.076-0.120 in) |
| Axial clearance | 0.14-0.36 mm (0.005-0.014 in) |
| All dimensions are in mm unless noted. | |
GENERAL SPECIFICATIONS
a No. 3 Journal - Supported by No. 1 and No. 5 Journals.
TORQUE SPECIFICATIONS
| Description | Nm |
|---|---|
| Accessory drive belt tensioner bolt | 50 |
| A/C compressor bolts | 25 |
| A/C manifold tube bolt | 20 |
| Battery cable nuts | 12 |
| Camshaft bearing caps a | |
| Camshaft position (CMP) sensor bolts | 7 |
| Camshaft sprocket bolt | 72 |
| Clutch pressure plate bolts | 32 |
| Coolant outlet (front) connector bolts | 25 |
| Coolant outlet pipe bolts | 10 |
| Coolant pump bolts | 10 |
| Coolant pump pulley bolts | 20 |
| Coolant thermostat bolts | 10 |
| Coolant tube nuts | 20 |
| Crankcase vent oil separator | 10 |
| Crankshaft oil seal retainer a | |
| Crankshaft position (CKP) sensor | 7 |
| Crankshaft pulley bolt a | |
| Cylinder block coolant drain plug | 55 |
| Cylinder head bolts a | |
| Cylinder head temperature (CHT) sensor | 12 |
| Engine front cover bolts a | |
| Engine ground cable-to-cylinder head stud bolt | 10 |
| Engine lifting eye bolts | 45 |
| Engine support insulator-to-crossmember nuts | 103 |
| Engine support insulator-to-engine bracket nuts | 102 |
| Engine-to-transmission bolts | 48 |
| Engine wire harness connector bracket bolt | 10 |
| EGR tube bracket bolt | 10 |
| EGR outlet tube-to-cylinder head fitting | 55 |
| EGR outlet tube-to-intake manifold flange bolts | 18 |
| EGR valve bolts | 20 |
| Exhaust manifold-to-cylinder head nuts | 54 |
| Exhaust manifold-to-cylinder head studs | 17 |
| Exhaust manifold-to-exhaust downpipe flange nuts | 40 |
| Flywheel or flexplate bolt a | |
| Fuel rail bolts | 25 |
| Generator battery cable nut | 8 |
| Generator/A/C compressor support bracket bolts a | |
| Ground strap bolt | 10 |
| Ignition coil bolts | 6 |
| Intake manifold bolts | 18 |
| Knock sensor (KS) bolt | 20 |
| Motor mount bolts | 49 |
| Oil drain plug | 28 |
| Oil filter adapter bolts | 25 |
| Oil level indicator tube bolt | 10 |
| Oil pan bolts a | |
| Oil pressure sensor | 15 |
| Oil pump assembly bolts a | |
| Oil pump chain tensioner bolts | 10 |
| Oil pump pickup tube and screen bolts | 10 |
| Oil pump sprocket bolt | 25 |
| PCM harness ground cable stud bolt | 10 |
| PCM harness retainer nut | 4 |
| Power steering pressure (PSP) tube nut | 20 |
| Power steering pump bolts | 25 |
| Solenoid control wire and nut | 6 |
| Spark plugs | 15 |
| Starter motor bolts | 25 |
| Timing chain guide bolts | 10 |
| Timing chain tensioner bolts | 10 |
| Timing peg plug | 20 |
| Torque converter-to-flywheel nuts | 35 |
| Tranmission-to-cylinder block bolts | 48 |
| Transmission-to-oil pan bolts | 48 |
| Transmission bracket-to-transmission bolts | 90 |
| Transmission dust shield bolts | 10 |
| Transmission lines bracket bolt | 28 |
| Valve cover bolts a | |
| Wiring harness bracket-to-transmission nut | 10 |
TORQUE SPECIFICATIONS
a Refer to the procedure in this article.
The 2.3L (140 CID) 4-cylinder engine has the following features
- Dual overhead camshaft
- Four valves per cylinder
- Sequential multiport fuel injection (SFI)
- Aluminum cylinder head
- Aluminum cylinder block
- Electronic ignition system with 2 coil packs
The 2.3L engine is a 4 valve-per-cylinder, dual overhead camshaft engine. The engine uses a distributorless ignition system. The cylinder block is made of aluminum and the bearing caps are integrated into the ladder assembly. An aluminum oil pan bolts to the bottom of the lower cylinder block and to the transmission to provide greater strength. The camshafts are mounted in the cylinder heads and act against valve tappets to open and close the valves. The camshafts are driven off the front of the cylinder head by one timing chain. The chain is driven by a sprocket that is located on the crankshaft. The piston assembly is an aluminum piston with a cast iron connecting rod. The oil pump is driven by the crankshaft via a dedicated chain that is driven by the same sprocket that drives the timing chain.
Identification - Always refer to these labels when installation of new parts is necessary, or when checking engine calibrations. The engine parts often differ within a CID family. Verification of the identification codes will make sure that the correct parts are obtained. These codes contain all the pertinent information relating to the dates, optional equipment and revisions. The Ford Master Parts Catalog contains a complete listing of the codes and their application
Code Information - The engine code information label, located on the side of the valve cover and the front side of the valve cover, contains the
- engine build date.
- engine plant code.
- engine code.
Exhaust Emission Control System - Operation and necessary maintenance of the exhaust emission control devices used on this engine are covered in the INTRODUCTION - GASOLINE ENGINES article.
Induction System - The sequential multiport fuel injection (SFI) provides the fuel/air mixture needed for combustion in the cylinders. The 4 solenoid-operated fuel injectors
- are mounted in the cylinder head.
- meter fuel to the air intake stream in accordance with engine demand.
- are positioned so their tips direct fuel just ahead of the engine intake valves.
PCV System - All engines are equipped with a closed-type PCV system recycling the crankcase vapors to the intake manifold.
Lubrication System - The engine lubrication system operates as follows
- Oil is drawn into the oil pump through the oil pump screen cover and tube in the sump of the oil pan.
- Oil is pumped through the oil filter on the left front side of the cylinder block.
- Oil enters the main gallery where it is distributed to the crankshaft main journals and to the cylinder head.
- From the main journals, the oil is routed through cross-drilled passages in the crankshaft to lubricate the connecting rod bearings. Controlled leakage through the crankshaft main bearings and connecting rod bearings is slung radially outward to cool and lubricate the cylinder walls as well as the entire connecting rod, piston and piston ring assembly.
Scheme 1
For basic engine mechanical concerns, refer to ENGINE SYSTEM - GENERAL INFORMATION article. For driveability concerns, refer to the INTRODUCTION - GASOLINE ENGINES article.
See also:
• AUTOMATIC TRANSMISSION - 5R44E AND 5R55E