Contents Wiring diagrams Section: Mechanical All sections

Engine - 2.3L: Specifications Ford Ranger II

Mechanical 1 illustration ~574 words

GENERAL SPECIFICATIONS

ItemSpecification
Displacement2.3L
No. of cylinders4
Bore/stroke87.5/94.0
Firing order1-3-4-2
Oil pressure (hot @ 2,000 RPM)29-39 psi 200-268 kPa
Engine weight (without accessory drive components)133 Kg (293 lb)
Cylinder Block
Cylinder bore diameter87.5-87.53 mm (3.444-3.445 in)
Out of round0.008 mm (0.0003 in)
Main bearing bore diameter57.020-57.038 mm (2.244-2.245 in)
Head face flatness0.1 mm/general 0.05 mm/200 x 200 (0.0003 in/general) (0.0019 in/7.87 x 7.87)
Piston
Diameter (1)87.5-87.51 mm (3.444-3.445 in)
Diameter (2)87.51-87.52 mm (3.4452-3.4456 in)
Diameter (3)87.52-87.53 mm (3.444-3.446 in)
Piston to bore clearance0.025-0.045 mm (0.0009-0.0017 in)
Ring groove width - top1.203-1.205 mm (0.0473-0.0474 in)
Ring groove width - 2nd1.17-1.19 mm (0.0.460-0.0468 in)
Ring groove width - oil2.501-2.503 mm (0.0984-0.0985 in)
Piston skirt coating thickness0.008-0.020 mm (0.0003-0.0007 in)
Piston Pin
Diameter20.995-21.0 mm (0.8266-0.8268 in)
Length59.6-60.4 mm (2.346-2.377 in)
Piston to pin clearance0.008-0.016 mm (0.0003-0.0006 in)
Pin to rod clearancePress fit
Cylinder Head
Exhaust valve lift (in @ zero lash)7.4 mm (0.2913 in)
Intake valve lift (in @ zero lash)7.9 mm (0.3110 in)
Valve guide diameter5.509-5.539 mm (0.216-0.218 in)
Valve seat width - intake/exhaust0.99-1.84 mm (0.038-0.072 in)
Valve seat angle45 degrees
Valve seat runout0.075 mm (0.0029 in)
Valve lash adjustor bore diameter31.00-31.03 mm (1.220-1.221 in)
Cam bore diameter25.015-25.040 mm (0.984-0.985 in)
Valve
Valve head diameter - intake34.85-35.15 mm (1.372-1.383 in)
Valve head diameter - exhaust29.85-30.15 mm (1.175-1.187 in)
Valve stem diameter - intake5.470-5.485 mm (0.2153-0.2159 in)
Valve stem diameter - exhaust5.465-5.480 mm (0.2151-0.2157 in)
Valve stem to guide clearance - intake0.0027 mm (0.0009 in)
Valve stem to guide clearance - exhaust0.0029 mm (0.0011 in)
Valve face runout0.05 mm (0.001 in)
Valve face angle45 degrees
Valve Spring - Compression Pressure
Intake and exhaust (installed)38.667 lbs
Intake (valve open) 8.9 mm (0.35 in) of lift97.032 lbs
Exhaust (valve open) 7.4 mm of lift93.338 lbs
Free length44.92 mm (1.768 in)
Assembled height37.9 mm (1.492 in)
Crankshaft
Main bearing journal diameter51.980-52.000 mm (2.046-2.047 in)
Production repair51.730-51.750 mm (2.036-2.037 in)
Main bearing clearance0.019-0.035 mm (0.0007-0.0013 in)
Connecting rod journal diameter49.980-50.000 mm (1.967-1.968 in)
Production repair49.730-49.750 mm (1.957-1.958 in)
End play0.22-0.43 mm (0.008-0.016 in)
Rings
Width - top1.17-1.185 mm (0.0460-0.0466 in)
Width - 2nd1.197-1.199 mm (0.0471-0.0472 in)
Width - oil2.38-2.45 mm (0.093-0.096 in)
Ring gap (in bore) - top0.16-0.31 mm (0.006-0.012 in)
Ring gap (in bore) - 2nd0.33-0.48 mm (0.012-0.018 in)
Ring gap (in bore) - oil0.2-0.7 mm (0.007-0.027 in)
Valve Tappet
Diameter30.97-30.98 mm (1.2192-1.2196 in)
Tappet to valve clearance - intake0.22- 0.28 mm (0.008-0.011 in)
Tappet to valve clearance - exhaust0.27-0.33 mm (0.010-0.013 in)
Tappet to bore clearance0.02-0.06 mm (0.0007-0.0023 in)
Camshaft
Lobe lift - intake8.24999 mm (0.324 in)
Lobe lift - exhaust7.80007 mm (0.307 in)
Runout (1) a0.03 mm (0.001 in)
Thrust clearance0.09-0.24 mm (0.003-0.009 in)
Journal diameter24.96-24.98 mm (0.982-0.983 in)
Journal to bore clearance0.035-0.080 mm (0.001-0.003 in)
Connecting Rod
Bearing clearance0.027-0.052 mm (0.001-0.002 in)
Bearing thickness1.496-1.520 mm (0.058-0.059 in)
Crank bore diameter53.025-53.045 mm (2.087-2.088 in)
Pin bore diameter20.965-20.985 mm (0.825-0.826 in)
Length (center to center)154.8 mm (6.094 in)
Side clearance1.95-3.05 mm (0.076-0.120 in)
Axial clearance0.14-0.36 mm (0.005-0.014 in)
All dimensions are in mm unless noted.

GENERAL SPECIFICATIONS

a No. 3 Journal - Supported by No. 1 and No. 5 Journals.

TORQUE SPECIFICATIONS

DescriptionNm
Accessory drive belt tensioner bolt50
A/C compressor bolts25
A/C manifold tube bolt20
Battery cable nuts12
Camshaft bearing caps a
Camshaft position (CMP) sensor bolts7
Camshaft sprocket bolt72
Clutch pressure plate bolts32
Coolant outlet (front) connector bolts25
Coolant outlet pipe bolts10
Coolant pump bolts10
Coolant pump pulley bolts20
Coolant thermostat bolts10
Coolant tube nuts20
Crankcase vent oil separator10
Crankshaft oil seal retainer a
Crankshaft position (CKP) sensor7
Crankshaft pulley bolt a
Cylinder block coolant drain plug55
Cylinder head bolts a
Cylinder head temperature (CHT) sensor12
Engine front cover bolts a
Engine ground cable-to-cylinder head stud bolt10
Engine lifting eye bolts45
Engine support insulator-to-crossmember nuts103
Engine support insulator-to-engine bracket nuts102
Engine-to-transmission bolts48
Engine wire harness connector bracket bolt10
EGR tube bracket bolt10
EGR outlet tube-to-cylinder head fitting55
EGR outlet tube-to-intake manifold flange bolts18
EGR valve bolts20
Exhaust manifold-to-cylinder head nuts54
Exhaust manifold-to-cylinder head studs17
Exhaust manifold-to-exhaust downpipe flange nuts40
Flywheel or flexplate bolt a
Fuel rail bolts25
Generator battery cable nut8
Generator/A/C compressor support bracket bolts a
Ground strap bolt10
Ignition coil bolts6
Intake manifold bolts18
Knock sensor (KS) bolt20
Motor mount bolts49
Oil drain plug28
Oil filter adapter bolts25
Oil level indicator tube bolt10
Oil pan bolts a
Oil pressure sensor15
Oil pump assembly bolts a
Oil pump chain tensioner bolts10
Oil pump pickup tube and screen bolts10
Oil pump sprocket bolt25
PCM harness ground cable stud bolt10
PCM harness retainer nut4
Power steering pressure (PSP) tube nut20
Power steering pump bolts25
Solenoid control wire and nut6
Spark plugs15
Starter motor bolts25
Timing chain guide bolts10
Timing chain tensioner bolts10
Timing peg plug20
Torque converter-to-flywheel nuts35
Tranmission-to-cylinder block bolts48
Transmission-to-oil pan bolts48
Transmission bracket-to-transmission bolts90
Transmission dust shield bolts10
Transmission lines bracket bolt28
Valve cover bolts a
Wiring harness bracket-to-transmission nut10

TORQUE SPECIFICATIONS

a Refer to the procedure in this article.

The 2.3L (140 CID) 4-cylinder engine has the following features

  1. Dual overhead camshaft
  2. Four valves per cylinder
  3. Sequential multiport fuel injection (SFI)
  4. Aluminum cylinder head
  5. Aluminum cylinder block
  6. Electronic ignition system with 2 coil packs

The 2.3L engine is a 4 valve-per-cylinder, dual overhead camshaft engine. The engine uses a distributorless ignition system. The cylinder block is made of aluminum and the bearing caps are integrated into the ladder assembly. An aluminum oil pan bolts to the bottom of the lower cylinder block and to the transmission to provide greater strength. The camshafts are mounted in the cylinder heads and act against valve tappets to open and close the valves. The camshafts are driven off the front of the cylinder head by one timing chain. The chain is driven by a sprocket that is located on the crankshaft. The piston assembly is an aluminum piston with a cast iron connecting rod. The oil pump is driven by the crankshaft via a dedicated chain that is driven by the same sprocket that drives the timing chain.

Identification - Always refer to these labels when installation of new parts is necessary, or when checking engine calibrations. The engine parts often differ within a CID family. Verification of the identification codes will make sure that the correct parts are obtained. These codes contain all the pertinent information relating to the dates, optional equipment and revisions. The Ford Master Parts Catalog contains a complete listing of the codes and their application

Code Information - The engine code information label, located on the side of the valve cover and the front side of the valve cover, contains the

  1. engine build date.
  2. engine plant code.
  3. engine code.

Exhaust Emission Control System - Operation and necessary maintenance of the exhaust emission control devices used on this engine are covered in the INTRODUCTION - GASOLINE ENGINES article.

Induction System - The sequential multiport fuel injection (SFI) provides the fuel/air mixture needed for combustion in the cylinders. The 4 solenoid-operated fuel injectors

  1. are mounted in the cylinder head.
  2. meter fuel to the air intake stream in accordance with engine demand.
  3. are positioned so their tips direct fuel just ahead of the engine intake valves.

PCV System - All engines are equipped with a closed-type PCV system recycling the crankcase vapors to the intake manifold.

Lubrication System - The engine lubrication system operates as follows

  1. Oil is drawn into the oil pump through the oil pump screen cover and tube in the sump of the oil pan.
  2. Oil is pumped through the oil filter on the left front side of the cylinder block.
  3. Oil enters the main gallery where it is distributed to the crankshaft main journals and to the cylinder head.
  4. From the main journals, the oil is routed through cross-drilled passages in the crankshaft to lubricate the connecting rod bearings. Controlled leakage through the crankshaft main bearings and connecting rod bearings is slung radially outward to cool and lubricate the cylinder walls as well as the entire connecting rod, piston and piston ring assembly.

Scheme 1

Scheme 1

For basic engine mechanical concerns, refer to ENGINE SYSTEM - GENERAL INFORMATION article. For driveability concerns, refer to the INTRODUCTION - GASOLINE ENGINES article.