Crankcase Capacity
Dry crankcase capacity with oil filter is 5.2 qts. (4.9L). Refill with oil filter is 4.2 qts. (4.0L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Bolt | 27-38 (37-52) |
| A/C Compressor Bracket-To-Cylinder Block Bolt | 27-38 (37-52) |
| Axle Shaft Bracket-To-Cylinder Block Bolt | 31-46 (42-62) |
| Baffle Plate Bolt | 14-19 (19-26) |
| Camshaft Sprocket Bolt | 90-103 (122-140) |
| Clutch Release Cylinder Bolt | 12-17 (16-23) |
| Connecting Rod Bolt |
| Step 1 | 16-19 (22-26) |
| Step 2 | Additional 85-95 Degrees |
| Step 3 | Additional 85-95 Degrees |
| Coolant Outlet Bolt | 14-19 (19-26) |
| Crankshaft Pulley Bolt | 116-122 (157-166) |
| Cylinder Head Bolt (1) |
| Step 1 | 17-19 (23-26) |
| Step 2 | Additional 85-95 Degrees |
| Step 3 | Additional 85-95 Degrees |
| Engine Mount Nuts | 55-76 (74-103) |
| Engine Mount Through Bolts | 63-86 (86-116) |
| Exhaust Manifold Bolt/Nut | 14-19 (19-26) |
| Exhaust Pipe-To-Exhaust Manifold Nut | 30-41 (41-56) |
| Flywheel/Flexplate Bolt | 45-50 (61-68) |
| Friction Gear Nut | 51-58 (69-79) |
| Front Suspension Crossmember Bolt | 69-93 (94-126) |
| Fuel Rail Bolt | 18-25 (25-34) |
| Intake Manifold Bolt/Nut | 14-19 (19-26) |
| Knock Sensor | 15-25 (20-34) |
| Lower Cylinder Block Bolt (2) |
| Bolt "A" |
| Step 1 | 17-19 (23-26) |
| Step 2 | Additional 75-85 Degrees |
| Step 3 | Additional 75-85 Degrees |
| Bolt "B" |
| Step 1 | 17-19 (23-26) |
| Step 2 | Additional 65-75 Degrees |
| Step 3 | Additional 65-75 Degrees |
| Bolt "C" |
| Step 1 | 13-15 (18-20) |
| Step 2 | Additional 55-65 Degrees |
| Step 3 | Additional 55-65 Degrees |
| Bolt "D" | 14-16 (19-22) |
| Oil Cooler Nut | 19-25 (26-34) |
| Oil Pan Bolt |
| Long Bolt | 14-19 (19-26) |
| Short Bolt | (3) |
| Oil Pump Bolt | 14-19 (19-26) |
| Power Steering Pump Bracket Bolt | 24-34 (32-46) |
| Shift Rod Bolt | 12-17 (16-23) |
| Spark Plug | 11-17 (15-23) |
| Stabilizer Bar Link Nut | 32-45 (43-61) |
| Tensioner Pulley Bolt | 27-33 (37-45) |
| Throttle Body Bolt/Nut | 14-19 (19-26) |
| Tie Rod Nut | 31-42 (42-57) |
| Timing Belt Tensioner Bolt | 27-32 (37-44) |
| Torque Converter Nut | 32-44 (44-60) |
| Transaxle Mount Bolt/Nut | 49-69 (67-94) |
| Water Pump Bolt | 14-19 (19-26) |
| Wheel Lug Nut | 65-87 (88-118) |
| INCH Lbs. (N.m) |
| Camshaft Bearing Cap Bolt (4) | 97-124 (11-14) |
| Crankshaft Position Sensor Bolt | 71-89 (8-10) |
| Oil Jet | 27-44 (3-5) |
| Oil Pump Cover Bolt | 53-80 (6-9) |
| Pick-Up Tube Bolt | 71-89 (8-10) |
| Seal Plate Bolt | 71-89 (8-10) |
| Timing Belt Cover Bolt | 71-97 (8-11) |
| Valley Cover Bolts | 71-89 (8-10) |
| Valve Cover Bolt (5) | 44-80 (5-9) |
| Water Pump Pulley Bolt | 71-89 (8-10) |
| (1) Tighten bolts to specification in sequence. (Схема №1) (2) Identify bolts, and tighten them to specification in proper sequence. (Схема №18) (3) Tighten bolts to 71-97 INCH lbs. (8-11 N.m). (4) Tighten bolts to specification in sequence. (Схема №12) (5) Tighten bolts to specification in sequence. (Схема №3) |
| (1) | Tighten bolts to specification in sequence. (Схема №1) |
| (2) | Identify bolts, and tighten them to specification in proper sequence. (Схема №18) |
| (3) | Tighten bolts to 71-97 INCH lbs. (8-11 N.m). |
| (4) | Tighten bolts to specification in sequence. (Схема №12) |
| (5) | Tighten bolts to specification in sequence. (Схема №3) |
GENERAL ENGINE SPECIFICATIONS
| Application | Specification |
| Displacement | 153 Cu. In. (2.5L) |
| Bore | 3.33" (84.5 mm) |
| Stroke | 2.92" (74.2 mm) |
| Compression Ratio | 9.2:1 |
| Fuel System | SFI |
| Horsepower @ RPM | 164 @ 6000 |
| Torque Ft. Lbs. @ RPM | 156 @ 4000 |
GENERAL ENGINE SPECIFICATIONS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Piston Pin Bore | N/A |
| Crankpin Bore | 2.2047-2.2053 (56.000-56.015) |
| Maximum Bend | .002 Per 1.969 (.05 Per 50.01) |
| Side Play |
| Standard | .0070-.0130 (.178-.330) |
| Service Limit | .016 (.40) |
CONNECTING RODS SPECIFICATIONS
PISTONS PINS & RINGS SPECIFICATIONS
| Application | In. (mm) |
| Piston |
| Clearance |
| Standard | .0011-.0022 (.028-.056) |
| Service Limit | .005 (.13) |
| Diameter | 3.3250-3.3261 (84.453-84.485) |
| Pins |
| Diameter | N/A |
| Piston Fit | .0003-.0010 (.008-.025) |
| Rod Fit | Press Fit |
| Rings |
| No. 1 |
| End Gap | .006-.012 (.15-.30) |
| Side Clearance |
| Standard | .0008-.0026 (.020-.065) |
| Service Limit | .006 (.15) |
| No. 2 |
| End Gap | .010-.016 (.25-.40) |
| Side Clearance |
| Standard | .0012-.0026 (.030-.065) |
| Service Limit | .006 (.15) |
| No. 3 (Oil) |
| End Gap | .008-.028 (.20-.71) |
PISTONS PINS & RINGS SPECIFICATIONS
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter | 3.3268-3.3276 (84.500-84.522) |
| Maximum Taper | .0009 (.022) |
| Maximum Out-Of-Round | .0009 (.022) |
| Maximum Deck Warpage | .006 (.15) |
CYLINDER BLOCK SPECIFICATIONS
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | In. (mm) |
| Intake Valves |
| Face Angle | 45° |
| Head Diameter | 1.253-1.265 (31.85-32.15) |
| Minimum Margin | .035 (.90) |
| Minimum Refinish Length | 3.667 (93.41) |
| Stem Diameter | .2350-.2356 (5.970-5.985) |
| Exhaust Valves |
| Face Angle | 45° |
| Head Diameter | 1.081-1.092 (27.45-27.75) |
| Minimum Margin | .039 (1.00) |
| Minimum Refinish Length | 3.720 (94.49) |
| Stem Diameter | .2348-.2354 (5.965-5.980) |
| Valve Springs |
| Free Length |
| Intake | 1.729 (43.91) |
| Exhaust | 1.847 (46.92) |
| Out-Of-Square | .064 (1.63) |
| Pressure (1) | 52-59 @ 1.524 (23-27 @ 38.70) |
| (1) Lbs. @ In. (Kg @ mm). |
VALVES & VALVE SPRINGS SPECIFICATIONS
CYLINDER HEAD SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Head Height | 5.252-5.260 (133.40-133.60) |
| Maximum Warpage | (1) .004 (.10) |
| Manifold Surface | .004 (.10) |
| Valve Seats |
| Seat Angle | 45° |
| Seat Width | .031-.055 (.79-1.40) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | .2366-.2374 (6.010-6.030) |
| Valve Guide Installed Height | .579-.602 (14.70-15.30) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0010-.0024 (.025-.060) |
| Service Limit | .008 (.20) |
| Exhaust Valve |
| Valve Guide I.D. | .2366-.2374 (6.010-6.030) |
| Valve Guide Installed Height | .480-.504 (12.20-12.80) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0012-.0026 (.030-.065) |
| Service Limit | .008 (.20) |
| (1) DO NOT machine more than .006" (.15 mm) from cylinder head original thickness. |
| (1) | DO NOT machine more than .006" (.15 mm) from cylinder head original thickness. |
CYLINDER HEAD SPECIFICATIONS
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play |
| Standard | .0020-.0039 (.050-.099) |
| Service Limit | .0055 (.140) |
| Journal Diameter (1) (2) |
| Left Exhaust Camshaft |
| No. 1 | 1.1801-1.1809 (29.975-29.995) |
| No. 2, 3 & 4 | 1.0201-1.0209 (25.910-25.930) |
| No. 5 | 1.0213-1.0220 (25.940-25.960) |
| Left Intake Camshaft |
| No. 1 | 1.0213-1.0220 (25.940-25.960) |
| No. 2, 3 & 4 | 1.0201-1.0209 (25.910-25.930) |
| No. 5 | 1.0213-1.0220 (25.940-25.960) |
| Right Exhaust Camshaft |
| No. 1 | 1.0213-1.0220 (25.940-25.960) |
| No. 2, 3 & 4 | 1.0201-1.0209 (25.910-25.930) |
| No. 5 | 1.0213-1.0220 (25.940-25.960) |
| Right Intake Camshaft |
| No. 1 | 1.1801-1.1809 (29.975-29.995) |
| No. 2, 3 & 4 | 1.0201-1.0209 (25.910-25.930) |
| No. 5 | 1.0213-1.0220 (25.940-25.960) |
| Journal Runout | .0008 (.020) |
| Lobe Lift |
| Intake & Exhaust |
| Standard | 1.7145 (43.549) |
| Service Limit | 1.7067 (43.349) |
| Oil Clearance (2) |
| No. 1 & 5 Journals |
| Standard | .0016-.0032 (.040-.081) |
| Service Limit | .0052 (.131) |
| No. 2, 3 & 4 Journals |
| Standard | .0028-.0044 (.070-.111) |
| Service Limit | .0063 (.161) |
| (1) Left and right as viewed from rear of engine. (2) No. 1 journal is timing belt end and No. 5 journal is flywheel end. |
| (1) | Left and right as viewed from rear of engine. |
| (2) | No. 1 journal is timing belt end and No. 5 journal is flywheel end. |
VALVE LASH ADJUSTERS SPECIFICATIONS
| Application | In. (mm) |
| Oil Clearance |
| Standard | .0010-.0026 (.025-.066) |
| Service Limit | .0071 (.180) |
VALVE LASH ADJUSTERS SPECIFICATIONS