Crankcase Capacity
Capacity is 3.7 qts. (3.5) with oil filter.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Mounting Bolt | 18-26 (24-35) |
| Alternator Mounting Bolt | 27-38 (37-52) |
| Camshaft Sprocket Bolt | 36-45 (49-61) |
| Connecting Rod Cap Nut |
| Step 1 | 16-19 (22-27) |
| Step 2 | Additional 90 Degrees |
| Crankshaft Sprocket Bolt | 116-123 (157-167) |
| Cylinder Head Bolt (1) |
| Step 1 | 8-11 (11-15) |
| Step 2 | 13-16 (18-22) |
| Step 3 | Additional 90 Degrees |
| Step 4 | Additional 90 Degrees |
| Exhaust Manifold |
| Bolts | 12-17 (16-23) |
| Nuts | 15-21 (20-28) |
| Flywheel/Flexplate Bolt | 71-76 (96-103) |
| Intake Manifold Nut (2) | 14-19 (19-26) |
| Intake Manifold Support Bolt | 27-38 (37-52) |
| Main Bearing Cap Bolt (3) |
| Step 1 | 13-16 (18-22) |
| Step 2 | Additional 90 Degrees |
| Oil Pan Bolt | 14-18 (19-25) |
| Oil Pump-To-Block Bolt | 14-18 (19-25) |
| Spark Plug | 11-17 (15-23) |
| Stiffener Bolt (4) | 14-19 (19-26) |
| Torque Converter Nuts | 32-44 (44-60) |
| Transaxle-To-Engine Bolt | (5) |
| Water Pump Bolt | 14-19 (19-26) |
| INCH Lbs. (N.m) |
| Camshaft Bearing Cap Bolt (6) |
| Step 1 | 35 (4) |
| Step 2 | 71 (8) |
| Step 3 | 106-124 (12-14) |
| Oil Pump Cover Bolt | 53-71 (6-8) |
| Oil Strainer Bolt | 71-89 (8-10) |
| Rear Seal Housing Bolt | 71-89 (8-10) |
| Timing Belt Cover Bolt | 71-89 (8-10) |
| Valve Cover | 53-62 (6-7) |
| Water Pump Pulley Bolt | 71-89 (8-10) |
| (1) Tighten in 4 steps in sequence. (Схема №5) (2) Tighten in sequence. (Схема №3) (3) Tighten in sequence. (Схема №11) (4) Tighten in sequence. (Схема №9) (5) (Схема №1)or (Схема №2). (6) Tighten in 3 steps in sequence. (Схема №8) |
| (1) | Tighten in 4 steps in sequence. (Схема №5) |
| (2) | Tighten in sequence. (Схема №3) |
| (3) | Tighten in sequence. (Схема №11) |
| (4) | Tighten in sequence. (Схема №9) |
| (5) | (Схема №1)or (Схема №2). |
| (6) | Tighten in 3 steps in sequence. (Схема №8) |
GENERAL ENGINE SPECIFICATIONS
| Application | Specification |
| Displacement | 122 Cu. In. (2.0L) |
| Bore | 3.27" (83 mm) |
| Stroke | 3.62" (92 mm) |
| Compression Ratio | 9.0:1 |
| Fuel System | SFI |
| Horsepower @ RPM | 115 @ 5500 |
| Torque Ft. Lbs. @ RPM | 124 @ 3500 |
CRANKSHAFT MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play |
| Standard | .003-.011 (.08-.28) |
| Service Limit | .012 (.30) |
| Maximum Runout | .0012 (.03) |
| Main Bearings |
| Journal Diameter | 2.202-2.203 (55.94-55.96) |
| Journal Out-Of-Round | .0001 (.003) |
| Journal Taper | .0002 (.006) |
| Oil Clearance |
| Standard | .0009-.0020 (.024-.050) |
| Service Limit | .0026 (.067) |
| Connecting Rod Bearings |
| Journal Diameter | 1.8874-1.8880 (47.940-47.955) |
| Journal Out-Of-Round | .0001 (.003) |
| Oil Clearance |
| Standard |
| Except No. 3 | .0009-.0020 (.024-.050) |
| No. 3 | .0012-.0022 (.030-.056) |
| Service Limit | .0026 (.067) |
CRANKSHAFT MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Center-To-Center Length | 5.23 (132.8) |
| Maximum Bend (1) | .002 (.05) |
| Piston Pin Bore | .7458-.7465 (18.934-18.961) |
| Side Play |
| Standard | .0043-.0103 (.110-.262) |
| Service Limit | .012 (.30) |
| (1) Maximum bend per 1.97" (50 mm). |
| (1) | Maximum bend per 1.97" (50 mm). |
CONNECTING RODS SPECIFICATIONS
PISTONS PINS & RINGS SPECIFICATIONS
| Application | In. (mm) |
| Piston |
| Clearance | .0015-.0020 (.039-.052) |
| Service Limit | .006 (.15) |
| Diameter |
| Standard | 3.2659-3.2667 (82.954-82.974) |
| Oversize |
| .010" (0.25 mm) | 3.2757-3.2765 (83.204-83.224) |
| .020" (0.50 mm) | 3.2856-3.2864 (83.454-83.474) |
| Pins |
| Diameter | .7470-.7472 (18.974-18.980) |
| Piston-To-Pin Fit | Press Fit |
| Rings |
| No. 1 & No. 2 |
| End Gap |
| Standard | .006-.012 (.15-.30) |
| Service Limit | .020 (.50) |
| Side Clearance |
| Standard | .0014-.0026 (.035-.065) |
| Service Limit | .0033 (.085) |
| No. 3 (Oil) |
| End Gap |
| Standard | .008-.028 (.20-.71) |
| Service Limit | .035 (.9) |
PISTONS PINS & RINGS SPECIFICATIONS
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Diameter |
| Standard | 3.2677-3.2685 (83.000-83.019) |
| Oversize |
| .010" (0.25 mm) | 3.2776-3.2783 (83.250-83.269) |
| .020" (0.50 mm) | 3.2874-3.2881 (83.500-83.519) |
| Maximum Taper & Out-Of-Round | .0004 (.010) |
| Deck Height | 10.67 (271.0) |
| Maximum Deck Warpage | (1) .002 (.05) |
| (1) Replace cylinder block if material removed is more than .008"(.20 mm). |
| (1) | Replace cylinder block if material removed is more than .008"(.20 mm). |
CYLINDER BLOCK SPECIFICATIONS
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | In. (mm) |
| Intake Valves |
| Face Angle | 45° |
| Head Diameter | 1.254-1.266 (31.85-32.15) |
| Installed Height (1) | (2) 1.535-1.555 (39.00-39.50) |
| Minimum Margin | .0433 (1.10) |
| Minimum Refinish Length | 3.6678 (93.41) |
| Stem Diameter | .2350-.2356 (5.970-5.985) |
| Exhaust Valve |
| Face Angle | 45° |
| Head Diameter | 1.080-1.093 (27.45-27.75) |
| Installed Height (1) | (2) 1.535-1.555 (39.00-39.50) |
| Minimum Margin | .0472 (1.20) |
| Minimum Refinish Length | 3.720 (94.49) |
| Stem Diameter | .2349-.2354 (5.965-5.980) |
| Valve Springs |
| Free Length |
| Standard | 1.732 (44.00) |
| Service Limit | 1.437 (36.5) |
| Maximum Out-Of-Square | .061 (1.54) |
| (1) Valve height is measured from top of installed valve to spring seat. (2) If valve stem height is 1.791-1.831" (45.5-46.5 mm), shim spring seat with washer to bring within specification. If installed valve height exceeds 1.831" (46.5 mm), replace cylinder head. |
| (1) | Valve height is measured from top of installed valve to spring seat. |
| (2) | If valve stem height is 1.791-1.831" (45.5-46.5 mm), shim spring seat with washer to bring within specification. If installed valve height exceeds 1.831" (46.5 mm), replace cylinder head. |
VALVES & VALVE SPRINGS SPECIFICATIONS
CYLINDER HEAD SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Head Height | 4.8996-4.9035 (124.45-124.55) |
| Maximum Warpage | .004 (.10) |
| Valve Seats |
| Valve Seat Angle | 45° |
| Seat Width | .035-.051 (.90-1.30) |
| Valve Guides |
| Valve Guide I.D. | .2366-.2374 (6.010-6.030) |
| Valve Guide Installed Height | .531-.555 (13.5-14.1) |
| Valve Stem-To-Guide Oil Clearance |
| Intake | .0010-.0024 (.025-.060) |
| Exhaust | .0012-.0026 (.030-.066) |
| Valve Lash Adjuster-To-Bore Clearance |
| Standard | .0010-.0025 (.025-.066) |
| Maximum | .0070 (.180) |
CYLINDER HEAD SPECIFICATIONS
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play | .003-.008 (.08-.20) |
| Journal Diameter | 1.0213-1.0222 (25.940-25.964) |
| Journal Out-Of-Round | .0012 (.030) |
| Camshaft Runout | .0012 (.030) |
| Lobe Height |
| Intake |
| Standard | 1.692 (42.97) |
| Service Limit | 1.686 (42.82) |
| Exhaust |
| Standard | 1.706 (43.34) |
| Service Limit | 1.700 (43.18) |
| Oil Clearance |
| Standard | .0014-.0032 (.036-.081) |
| Service Limit | .0060 (.150) |