Phase 1 - Leak Verification
- Run the EVAP Test with the scan tool.
- If the Evaporative Emission (EVAP) system failed the EVAP Test, then proceed to «PHASE 2»(ref-439833-S02811358932011120900000) .
Phase 2 - System Leak Check
- Disconnect the fuel vapor tube-to- EVAP canister purge valve quick connect coupling. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-439829) article.
- Connect the VACUTEC Smoke Machine Fuel EVAP Emissions System Tester to the fuel vapor tube quick connect coupling. For additional information, refer to the manufacturer's instructions.
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-439777) article.
- Connect the battery ground cable. For additional information, refer to «BATTERY, BATTERY MOUNTING SYSTEM & BATTERY CABLES»(ref-439815) .
- Close the canister vent solenoid with the scan tool.
- Install the supplemental refueling adapter into the Easy Fuel ™ (capless) fuel tank filler pipe assembly.
- Introduce smoke from the VACUTEC Smoke Machine Fuel EVAP Emissions System Tester into the EVAP system and verify that smoke is exiting the fuel tank filler pipe neck area. For additional information, refer to the manufacturer's instructions.
- Remove the supplemental refueling adapter once smoke is observed exiting the fuel tank filler pipe neck area.
- Continue to enter smoke into the system for 60 seconds to obtain pressure.
- Press and release the remote start button in intervals of 15 seconds ON and 15 seconds OFF while checking for exiting smoke.
- Use the halogen light provided with the VACUTEC Smoke Machine Fuel EVAP Emissions System Tester to follow the EVAP system path and look for smoke exiting at the source of the leak(s).
- Repair any leaks as necessary.
- Repeat the leak test until the system passes.
Scheme 121
| Item | Part Number | Description |
|---|---|---|
| 1 | W715191 | Evaporative Emission (EVAP) canister assembly bolt (2 required) |
| 2 | N621906 | EVAP canister assembly nut (2 required) |
| 3 | 14A464 | EVAP canister assembly electrical connector (part of 14A005) |
| 4 | Wiring harness retainer (part of 14A005) | |
| 5 | EVAP canister fuel vapor tube quick connect coupling (part of 9E857) | |
| 6 | Fuel vapor tube assembly quick connect coupling (part of 9E325) | |
| 7 | Retainer clip (part of 9J279) | |
| 8 | Retainer clip (part of 9E325) | |
| 9 | 9S327 | Fresh air hose |
| 10 | Retainer clip (part of 9E325) |
DESCRIPTION CHART
Scheme 122
| Item | Part Number | Description |
|---|---|---|
| 1 | W715191 | Evaporative Emission (EVAP) canister assembly bolt (2 required) |
| 2 | N621906 | EVAP canister assembly nut (2 required) |
| 3 | 14A464 | EVAP canister assembly electrical connector (part of 14A005) |
| 4 | Wiring harness retainer (part of 14A005) | |
| 5 | EVAP canister fuel vapor tube quick connect coupling (part of 9E857) | |
| 6 | Fuel vapor tube assembly quick connect coupling (part of 9E325) | |
| 7 | Retainer clip (part of 9J279) | |
| 8 | Fresh air hose retainer (part of 9S327) | |
| 9 | Retainer clip (part of 9E325) | |
| 10 | 9S327 | Fresh air hose |
| 11 | Retainer clip (part of 9E325) |
DESCRIPTION CHART
Scheme 123
| Item | Part Number | Description |
|---|---|---|
| 1 | Fresh air hose-to-tray retainer (Coupe only) (part of 9S327) | |
| 2 | Evaporative Emission (EVAP) canister tray (Coupe) (part of 9E857) | |
| 3 | EVAP canister tray (Convertible) (part of 9E857) | |
| 4 | W715253 | Tinnerman washer (2 required) |
| 5 | 14A411 | Electrical harness |
| 6 | 14A464 | EVAP canister vent solenoid electrical connector (part of 14A411) |
| 7 | 9F945 | EVAP canister vent solenoid |
| 8 | EVAP canister (part of 9E857) | |
| 9 | W700430 | EVAP canister nut (3 required) |
| 10 | W708029 | EVAP canister bolt (3 required) |
| 11 | 9S327 | Fresh air hose (Convertible shown in illustration, Coupe similar) |
| 12 | Fresh air hose retainer (part of 9S327) | |
| 13 | Fresh air hose retainer (Convertible only) (part of 9S327) |
DESCRIPTION CHART
Scheme 124
| Item | Part Number | Description |
|---|---|---|
| 1 | Fuel vapor tube assembly-to-fuel tank quick connect coupling (part of 9E325) | |
| 2 | W504081 | Fuel vapor tube assembly bolt |
| 3 | Retainer clip (part of 9E325) | |
| 4 | 9S327 | Fresh air hose |
| 5 | Retainer clip (part of 9E325) | |
| 6 | 14A464 | Fuel Tank Pressure (FTP) sensor electrical connector (part of 14A005) |
| 7 | Separator clip (part of 9J279) | |
| 8 | 9E325 | Fuel vapor tube assembly |
| 9 | Fuel vapor tube assembly-to-fuel tank filler pipe recirculation tube quick connect coupling (part of 9E325) | |
| 10 | Fuel vapor tube assembly-to-Evaporative Emission (EVAP) canister vapor tube quick connect coupling (part of 9E325) | |
| 11 | Separator clip (part of 9J279) | |
| 12 | Separator clip (part of 9E325) | |
| 13 | Retainer clip (part of 9J279) |
DESCRIPTION CHART
Scheme 125
| Item | Part Number | Description |
|---|---|---|
| 1 | W500015 | Evaporative Emission (EVAP) canister purge valve bolt (2 required) |
| 2 | 9J280 | Fuel vapor tube |
| 3 | 14A464 | EVAP canister purge valve electrical connector (part of 12C508) |
| 4 | 9G866 | EVAP canister purge valve |
DESCRIPTION CHART
Scheme 126
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | Evaporative Emission (EVAP) canister purge valve electrical connector (part of 12C508) |
| 2 | 9G271 | Fuel vapor tube |
| 3 | W503278 | EVAP canister purge valve bolt (2 required) |
| 4 | 9G866 | EVAP canister purge valve |
DESCRIPTION CHART
Scheme 127
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | Evaporative Emission (EVAP) canister purge valve electrical connector (part of 12C508) |
| 2 | 9G271 | Fuel vapor tube |
| 3 | N806154 | EVAP canister purge valve bolt (2 required) |
| 4 | 9G866 | EVAP canister purge valve |
DESCRIPTION CHART
- Refer to the appropriate procedures and/or exploded views in this service information for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.