Contents Wiring diagrams Section: Removal & Installation All sections

Electronic Engine Control System: Other Ford Mustang V

Removal & Installation 14 illustrations ~1174 words

Electronic Engine Controls

The electronic engine controls consist of the following

  1. Powertrain control module (PCM)
  2. Throttle position (TP) sensor
  3. Camshaft position (CMP) sensor
  4. Crankshaft position (CKP) sensor
  5. Mass air flow (MAF) sensor
  6. Heated oxygen sensors (HO2S)
  7. Catalyst monitor sensors (CMS)
  8. Knock sensor (KS)
  9. Fuel rail pressure and temperature sensor
  10. Engine coolant temperature (ECT) sensor - 4.0L SOHC only
  11. Cylinder head temperature (CHT) sensor - 4.6L (3V) only
  12. Charge motion control valve (CMCV) - 4.6L (3V) only
  13. Engine oil temperature sensor - 4.6L (3V) only
  14. Variable camshaft timing (VCT) oil control solenoid - 4.6L (3V) only

The PCM carries out the following

  1. accepts input from various engine sensors to compute the fuel flow rate necessary to maintain a prescribed air/fuel ratio throughout the entire engine operational range.
  2. outputs a command to the fuel injectors to meter the appropriate quantity of fuel.

The TP sensor

  1. sends the PCM a signal indicating the throttle plate angle.
  2. is the main input to the PCM from the driver. The CMP sensor

The CMP sensor

  1. sends the PCM a signal indicating camshaft position used for fuel synchronization.

The CKP sensor

  1. sends the PCM a signal indicating crankshaft position.
  2. is essential for calculating spark timing.

The MAF sensor

  1. uses a hot wire sensing element to measure the amount of air entering the engine. Air passing over the hot wire causes it to cool.

The HO2S

  1. creates a voltage signal dependent on exhaust oxygen content.
  2. provides feedback information to the PCM used to calculate fuel delivery.

The CMS

  1. monitors oxygen content after it flows through the catalytic converter.
  2. provides a voltage to the PCM used to calculate catalytic converter integrity.

The KS

  1. is used to detect engine detonation.
  2. sends a voltage signal to the PCM.
  3. is able to provide a signal which retards the ignition timing, as necessary.

The fuel rail pressure and temperature sensor

  1. measures the pressure and temperature of the fuel rail and sends these signals to the PCM.
  2. uses intake manifold vacuum as a pressure reference.

The ECT sensor

  1. sends the PCM a signal indicating engine coolant temperature.
  2. voltage decreases as coolant temperature increases.

The CHT sensor

  1. is mounted into the wall of the cylinder head and is not connected to any coolant passages.
  2. sends the PCM a signal indicating cylinder head temperature.
  3. if the temperature exceeds approximately 121°C (250°F), the PCM disables half of the fuel injectors at a time. The PCM will alternate which fuel injectors are disabled every 32 engine cycles. The cylinders that are not being fuel injected act as air pumps to aid in engine cooling.
  4. If the temperature exceeds approximately 166°C (330°F), the PCM disables all of the fuel injectors until the engine temperature drops below approximately 154°C (310°F).
  5. The coolant temperature gauge pointer will read fully hot.
  6. The check gauge warning indicator will illuminate and DTCs are set.

The 4.6L air induction system improves engine performance by using the CMCV assemblies as follows

  1. The intake manifold has 2 runners per cylinder, feeding each of the intake ports in the cylinder heads.
  2. The CMCV assemblies are located between the intake manifold and cylinder heads, providing 2 air passages for each cylinder.
  3. One air passage is always open and the other passage switches from closed to open by means of a valve plate.
  4. The valve plates are opened and closed by the CMCV electric actuator, which is controlled by the PCM.

The engine oil temperature sensor

  1. monitors engine oil temperature.

The variable camshaft timing (VCT) oil control solenoid

  1. The VCT oil control solenoid is an electrically controlled hydraulic valve that directs engine oil to the variable camshaft. Once the PCM transmits a signal, the solenoid moves a valve spool, directing oil into the camshaft phaser cavity. This action changes valve timing by either inducing an advance or retard condition. The camshaft is, thereby repositioned in relation to crankshaft timing and allows for optimum engine performance and lower emissions.

Refer to the INTRODUCTION - GASOLINE article.

Identifying Camshaft Position (CMP) Sensor - 4.0L SOHC Remove/Install Components - With Torque Specifications. Scheme 13

Scheme 13: Identifying Camshaft Position (CMP) Sensor - 4.0L SOHC Remove/Install Components - With Torque Specifications

Camshaft Position (CMP) Sensor - 4.6L (3V)

Note. LH shown, RH similar.

Identifying Camshaft Position (CMP) Sensor - 4.6L (3V) Remove/Install Components - With Torque Specifications. Scheme 14

Scheme 14: Identifying Camshaft Position (CMP) Sensor - 4.6L (3V) Remove/Install Components - With Torque Specifications

Heated Oxygen Sensor (HO2S) - 4.0L SOHC

SPECIAL TOOL(S) Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

ItemSpecification
Penetrating and Lock Lubricant XL-1 (US); CXC-51-A (Canada)
High Temperature Nickel Anti-Seize Lubricant XL-2 (US); CXG-2-B (Canada)ESE-M12A4-A

MATERIAL SPECIFICATIONS

Identifying Heated Oxygen Sensor (HO2S) - 4.0L SOHC Remove/Install Components - With Torque Specifications. Scheme 15

Scheme 15: Identifying Heated Oxygen Sensor (HO2S) - 4.0L SOHC Remove/Install Components - With Torque Specifications

Scheme 16

Scheme 16: Removal and Installation
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-256445).
  2. Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-256496).
  3. Disconnect the heated oxygen sensor (HO2S) electrical connector. NOTE: If necessary, lubricate the HO2S with penetrating and lock lubricant to aid in removal.
  4. Using the special tool, remove the HO2S. To install, tighten to 48 Nm (35 lb-ft). (Scheme 16): Identifying Special Tool 303-476
  5. To install, reverse the removal procedure. Apply a light coat of anti-seize lubricant to the threads of the HO2S before installing.

Heated Oxygen Sensor (HO2S) - 4.6L (3V)

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant XL-1 (Canada CXC-51-A)

MATERIAL SPECIFICATIONS

Identifying Heated Oxygen Sensor (HO2S) - 4.6L (3V) Remove/Install Components - With Torque Specifications. Scheme 17

Scheme 17: Identifying Heated Oxygen Sensor (HO2S) - 4.6L (3V) Remove/Install Components - With Torque Specifications

Catalyst Monitor Sensor - 4.0L SOHC

SPECIAL TOOL(S) Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

Scheme 18

Scheme 18: Catalyst Monitor Sensor - 4.0L SOHC
ItemSpecification
Penetrating and Lock Lubricant XL-1 (US); CXC-51-A (Canada)
High Temperature Nickel Anti-Seize Lubricant XL-2 (US); CXG-2-B (Canada)ESE-M12A4-A

MATERIAL SPECIFICATIONS

Scheme 19

Scheme 13: Identifying Catalyst Monitor Sensor - 4.0L SOHC Remove/Install Components - With Torque Specifications

Scheme 20

Scheme 20: Removal and Installation
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-256445).
  2. Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-256496).
  3. Disconnect the catalyst monitor sensor (CMS) electrical connector. NOTE: If necessary, lubricate the CMS with lock lubricant to aid in removal.
  4. Using the special tool, remove the CMS. To install, tighten to 48 Nm (35 lb-ft). (Scheme 19): Identifying Special Tool 303-476
  5. To install, reverse the removal procedure. Apply a light coat of anti-seize lubricant to the threads of the CMS before installing.

Catalyst Monitor Sensor - 4.6L (3V)

SPECIAL TOOL(S) Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

ItemSpecification
Penetrating and Lock Lubricant XL-1 (Canada CXC-51-A)
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A

MATERIAL SPECIFICATIONS

Scheme 21

Scheme 15: Identifying Catalyst Monitor Sensor - 4.6L (3V) Remove/Install Components - With Torque Specifications

Scheme 22

Scheme 22: Removal and Installation
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-256445).
  2. Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-256496).
  3. Disconnect the catalyst monitor sensor (CMS) electrical connector. NOTE: If necessary, lubricate the CMS with lock lubricant to aid in removal.
  4. Using the special tool, remove the CMS. To install, tighten to 48 Nm (35 lb-ft). (Scheme 21): Identifying Special Tool 303-476
  5. To install, reverse the removal procedure. Apply a light coat of anti-seize lubricant to the threads of the CMS.

Identifying Fuel Rail Pressure And Temperature Sensor - 4.0L SOHC Remove/Install Components - With Torque Specifications. Scheme 23

Scheme 17: Identifying Clutch Pedal Position (CPP) Switch Remove/Install Components

Fuel Rail Pressure and Temperature Sensor - 4.0L SOHC

ItemSpecification
Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP (US); Motorcraft SAE 5W-30 Super Premium Motor Oil CXO-5W30-LSP12 (Canada); or equivalentWSS-M2C929-A

MATERIAL SPECIFICATIONS

Scheme 23: Identifying Fuel Rail Pressure And Temperature Sensor - 4.0L SOHC Remove/Install Components - With Torque Specifications

Fuel Rail Pressure and Temperature Sensor - 4.6L (3V)

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalentWSS-M2C930-A

MATERIAL SPECIFICATIONS

Identifying Fuel Rail Pressure And Temperature Sensor - 4.6 (3V) Remove/Install Components - With Torque Specifications. Scheme 24

Scheme 24: Identifying Fuel Rail Pressure And Temperature Sensor - 4.6 (3V) Remove/Install Components - With Torque Specifications

Oil Temperature Sensor - 4.6L (3V)

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalentWSS-M2C930-A

MATERIAL SPECIFICATIONS

Identifying Oil Temperature Sensor - 4.6L Remove/Install Components - With Torque Specifications. Scheme 25

Scheme 25: Identifying Oil Temperature Sensor - 4.6L Remove/Install Components - With Torque Specifications