Phase 1 - Leak Verification
- Run the EVAP Test with the scan tool.
- NOTE: Some small leaks may not be detected using the EVAP Test. If the system has passed the test but a leak is still suspected, then proceed to Phase 2. If the Evaporative Emission (EVAP) system failed the EVAP Test, then proceed to Phase 2.
Phase 2 - System Leak Check
- Disconnect the fuel vapor tube-to-EVAP canister purge valve quick connect coupling. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-574171) .
- Connect the VACUTEC Smoke Machine Fuel EVAP Emissions System Tester to the fuel vapor tube quick connect coupling. For additional information, manufacturer's instructions.
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-574118) .
- NOTE: The battery ground cable was previously disconnected in the vapor tube quick connect coupling procedure. Connect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-574143) .
- Close the canister vent solenoid with the scan tool.
- NOTE: The supplemental refueling adapter is located in the luggage compartment. Install the supplemental refueling adapter into the Easy Fuel™ (capless) fuel tank filler pipe assembly.
- NOTE: If smoke does not exit the fuel tank filler pipe neck area after the system is pressurized, open the canister vent solenoid with the scan tool to allow the air to purge. Once smoke is seen at the canister vent solenoid, close the canister vent solenoid with the scan tool. Introduce smoke from the VACUTEC Smoke Machine Fuel EVAP Emissions System Tester into the EVAP system and verify that smoke is exiting the fuel tank filler pipe neck area. For additional information, manufacturer's instructions.
- Remove the supplemental refueling adapter once smoke is observed exiting the fuel tank filler pipe neck area.
- Continue to enter smoke into the system for 60 seconds to obtain pressure.
- Press and release the remote start button in intervals of 15 seconds ON and 15 seconds OFF while checking for exiting smoke.
- Use the halogen light provided with the VACUTEC Smoke Machine Fuel EVAP Emissions System Tester to follow the EVAP system path and look for smoke exiting at the source of the leak(s).
- Repair any leaks as necessary.
- Repeat the leak test until the system passes.
Scheme 133
Scheme 133: EVAP Canister - Coupe
| Item | Part Number | Description |
| 1 | W715191 | EVAP canister assembly bolt (2 required) |
| 2 | N621906 | EVAP canister assembly nut (2 required) |
| 3 | | EVAP canister assembly electrical connector (part of 14A005) |
| 4 | | Wiring harness retainer (part of 14A005) |
| 5 | | EVAP canister fuel vapor tube quick connect coupling (part of 9E857) |
| 6 | | Fuel vapor tube assembly quick connect coupling (part of 9E325) |
| 7 | | Retainer clip (part of 9J279) |
| 8 | | Retainer clip (part of 9E325) |
| 9 | 9S327 | Fresh air hose |
| 10 | | Retainer clip (part of 9E325) |
Scheme 134
Scheme 134: EVAP Canister - Convertible
| Item | Part Number | Description |
| 1 | W715191 | EVAP canister assembly bolt (2 required) |
| 2 | N621906 | EVAP canister assembly nut (2 required) |
| 3 | | EVAP canister assembly electrical connector (part of 14A005) |
| 4 | | Wiring harness retainer (part of 14A005) |
| 5 | | EVAP canister fuel vapor tube quick connect coupling (part of 9E857) |
| 6 | | Fuel vapor tube assembly quick connect coupling (part of 9E325) |
| 7 | | Retainer clip (part of 9J279) |
| 8 | | Fresh air hose retainer (part of 9S327) |
| 9 | | Retainer clip (part of 9E325) |
| 10 | 9S327 | Fresh air hose |
| 11 | | Retainer clip (part of 9E325) |
Scheme 135
Scheme 135: EVAP Canister Vent Solenoid
| Item | Part Number | Description |
| 1 | | Fresh air hose-to-tray retainer (Coupe only) (part of 9S327) |
| 2 | | EVAP canister tray (Coupe) (part of 9E857) |
| 3 | | EVAP canister tray (Convertible) (part of 9E857) |
| 4 | W715253 | Tinnerman washer (2 required) |
| 5 | 14A411 | Electrical harness |
| 6 | | EVAP canister vent solenoid electrical connector (part of 14A411) |
| 7 | 9F945 | EVAP canister vent solenoid |
| 8 | | EVAP canister (part of 9E857) |
| 9 | W700430 | EVAP canister nut (3 required) |
| 10 | W708029 | EVAP canister bolt (3 required) |
| 11 | 9S327 | Fresh air hose (Convertible shown, Coupe similar) |
| 12 | | Fresh air hose retainer (part of 9S327) |
| 13 | | Fresh air hose retainer (Convertible only) (part of 9S327) |
Scheme 136
Scheme 136: Fuel Vapor Tube Assembly
| Item | Part Number | Description |
| 1 | | Fuel vapor tube assembly-to-fuel tank quick connect coupling (part of 9E325) |
| 2 | W504081 | Fuel vapor tube assembly bolt |
| 3 | | Retainer clip (part of 9E325) |
| 4 | 9S327 | Fresh air hose |
| 5 | | Retainer clip (part of 9E325) |
| 6 | | FTP sensor electrical connector (part of 14A005) |
| 7 | | Separator clip (part of 9J279) |
| 8 | 9E325 | Fuel vapor tube assembly |
| 9 | | Fuel vapor tube assembly-to-fuel tank filler pipe recirculation tube quick connect coupling (part of 9E325) |
| 10 | | Fuel vapor tube assembly-to-EVAP canister vapor tube quick connect coupling (part of 9E325) |
| 11 | | Separator clip (part of 9J279) |
| 12 | | Separator clip (part of 9E325) |
| 13 | | Retainer clip (part of 9J279) |
Scheme 137
Scheme 137: EVAP Canister Purge Valve - 3.7L
| Item | Part Number | Description |
| 1 | W500015 | EVAP canister purge valve bolt (2 required) |
| 2 | 9J280 | Fuel vapor tube |
| 3 | | EVAP canister purge valve electrical connector (part of 12A581) |
| 4 | 9G866 | EVAP canister purge valve |
Scheme 138
Scheme 138: EVAP Canister Purge Valve - 5.0L, except Boss® 302
| Item | Part Number | Description |
| 1 | | EVAP canister purge valve electrical connector (part of 12A581) |
| 2 | 9G271 | Fuel vapor tube |
| 3 | W503278 | EVAP canister purge valve bolt (2 required) |
| 4 | 9G866 | EVAP canister purge valve |
EVAP Canister Purge Valve - 5.0L Boss® 302
| Item | Part Number | Description |
| 1 | | EVAP canister purge valve electrical connector (part of 12A581) |
| 2 | 9G271 | Fuel vapor tube |
| 3 | 9G866 | EVAP canister purge valve |
Scheme 139
Scheme 139: EVAP Canister Purge Valve - 5.8L
| Item | Part Number | Description |
| 1 | 14A464 | EVAP canister purge valve electrical connector (part of 12A581) |
| 2 | 9G271 | Fuel vapor tube |
| 3 | N806154 | EVAP canister purge valve bolt (2 required) |
| 4 | 9G866 | EVAP canister purge valve |
- Refer to the procedures and/or exploded views for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.