Crankcase Capacity
Crankcase capacity is 6 qts. (5.7L) with filter change.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Bellhousing Bolts | 46 (62) |
| Belt Idler Pulley Bolts | 18 (25) |
| Connecting Rod Bolt (1) |
| Step 1 | 18 (25) |
| Step 2 | 33 (45) |
| Step 3 | Additional 90 Degrees |
| Crankshaft Damper Bolt |
| Step 1 | 66 (90) |
| Step 2 | Loosen 360 Degrees |
| Step 3 | 37 (50) |
| Step 4 | Additional 90 Degrees |
| Cylinder Head Bolt (1) (2) |
| Step 1 | 30 (40) |
| Step 2 | Additional 90 Degrees |
| Step 3 | Loosen One Full Turn |
| Step 4 | 30 (40) |
| Step 5 | Additional 90 Degrees |
| Step 6 | Additional 90 Degrees |
| Drain Plug | 10 (14) |
| EGR Tube-To-Exhaust Manifold | 30 (41) |
| EGR Valve-To-Intake Manifold Bolt | 18 (25) |
| Engine Mounting Bolts | 66 (90) |
| Engine Mounting Bolts/Studs | 52 (70) |
| Engine Mounting Nuts | 111 (150) |
| Exhaust Manifold Bolt (3) | 15 (20) |
| Flywheel Bolts | 63 (85) |
| Front Cover Bolt/Stud | 18 (25) |
| Generator Mounting Bolt | 18 (25) |
| Knock Sensor Bolts | 15 (20) |
| Main Bearing Cap Bolts 1-20 (1) (4) |
| Step 1 | (6) |
| Step 2 | 18 (25) |
| Step 3 | 30 (40) |
| Step 4 | Additional 90 Degrees |
| Main Bearing Cap Side Bolts 21-30 (4) |
| Step 1 | 30 (40) |
| Step 2 | Additional 90 Degrees |
| Oil Filter Adapter Bolts | 18 (25) |
| Oil Pan Bolts |
| Step 1 | (5) |
| Step 2 | 15 (20) |
| Step 3 | Additional 60 Degrees |
| Oil Pan-To-Front Cover Bolts |
| Step 1 | (6) |
| Step 2 | 15 (20) |
| Step 3 | Addtional 90 Degrees |
| Pick-Up Tube-To-Main Bearing Cap Nut | 18 (25) |
| Power Steering Pump-To-Mount Nut | 18 (25) |
| Pressure Plate Bolts | 26 (35) |
| Secondary Camshaft Sprocket Bolt | 89 (120) |
| Steering Shaft Bolt (1) | 37 (50) |
| Thermostat Housing Bolt | 18 (25) |
| Timing Chain Tensioner Bolt | 18 (25) |
| Transmission-To-Engine Bolts | 33 (45) |
| Water Pump Bolt | 18 (25) |
| Water Pump Pulley Bolt | 18 (25) |
| INCH Lbs. (N.m) |
| Air By-Pass Valve Bolt | 89 (10) |
| Camshaft Cap Bolt (7) | 89 (10) |
| Camshaft Cover Bolt | 89 (10) |
| Chain Guide Bolt | 89 (10) |
| Crankshaft Seal Retainer Bolt | 89 (10) |
| Fuel Pressure Regulator Bolt | 89 (10) |
| Fuel Rail Bolt | 89 (10) |
| Ignition Wire Tray-To-Coil Bracket Bolt | 89 (10) |
| Intake Manifold Bolts | 18 (25) |
| Oil Pump-To-Cylinder Block Bolt | 89 (10) |
| Pick-Up Tube-To-Oil Pump Bolt | 89 (10) |
| Throttle Body Bolt | 89 (10) |
| Timing Chain Guides | 89 (10) |
| Valve Cover Bolts | 89 (10) |
| (1) Use new bolts. DO NOT reuse bolts. (2) Tighten bolts in sequence. (Схема №4) (3) Tighten bolts in sequence. (Схема №3) (4) Tighten bolts in sequence. (Схема №18) (5) Tighten bolts to 18 INCH lbs. (2 N.m). (6) Tighten bolts to 89 INCH lbs. (10 N.m) (7) Tighten bolts in sequence. (Схема №13) |
| (1) | Use new bolts. DO NOT reuse bolts. |
| (2) | Tighten bolts in sequence. (Схема №4) |
| (3) | Tighten bolts in sequence. (Схема №3) |
| (4) | Tighten bolts in sequence. (Схема №18) |
| (5) | Tighten bolts to 18 INCH lbs. (2 N.m). |
| (6) | Tighten bolts to 89 INCH lbs. (10 N.m) |
| (7) | Tighten bolts in sequence. (Схема №13) |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 281 Cu. In. (4.6L) |
| Bore | 3.55" (90.2 mm) |
| Stroke | 3.54" (90.0 mm) |
| Compression Ratio | 9.8:1 |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play | .003-.015 (.075-.37) |
| Main Bearings |
| Journal Diameter | 2.6567-2.6577 (67.481-67.505) |
| Journal Out-Of-Round & Taper | (1) |
| Oil Clearance | .0010-.0018 (.025-.045) |
| Connecting Rod Bearings |
| Journal Diameter | 2.0859-2.0867 (52.983-53.003) |
| Journal Out-Of-Round & Taper | (1) |
| Oil Clearance | .0011-.0027 (.027-.069) |
| (1) Information is not available. |
| (1) | Information is not available. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Piston Pin Bore | .8666-.8671 (22.012-22.024) |
| Crankpin Bore | 2.2388-2.2396 (56.866-56.886) |
| Center-To-Center Length | 5.933 (150.69) |
| Maximum Bend | .0015 Per .98 (.038 Per 24.9) |
| Maximum Twist | .0020 Per .98 (.050 Per 24.9) |
| Side Play |
| Standard | .005-.019 (.127-.482) |
| Service Limit | .020 (.51) |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Valves |
| Intake |
| Face Angle | 45.5° |
| Head Diameter | 1.46" (37 mm) |
| Minimum Margin | (1) |
| Stem Diameter | .2746-.2754" (6.975-6.995 mm) |
| Valve Face Runout | .002" (.05 mm) |
| Exhaust |
| Face Angle | 45.5° |
| Head Diameter | 1.18" (30 mm) |
| Minimum Margin | (1) |
| Stem Diameter | .2736-.2744" (6.949-6.970 mm) |
| Valve Face Runout | .002" (.05 mm) |
| Valve Springs |
| Free Length | 1.6598" (42.16 mm) |
| Lbs. @ In. (kg @ mm) |
| Installed Pressure | 64.99@1.4228" (29.5 @ 36.14 mm) |
| (1) Information is not available. |
| (1) | Information is not available. |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance | .0002 (.005) |
| Diameter (1) |
| Red | 3.299-3.5505 (90.167-90.188) |
| Blue | 3.5504-3.5510 (90.180-90.195) |
| Yellow | 3.5504-3.5510 (90.198-90.208) |
| Pins |
| Diameter | .8661-.8662 (21.0005-22.0030) |
| Piston (Interference) Fit | .0001-.0002 (.003-.005) |
| Pin-To-Rod Clearance |
| Standard | .0003-.0009 (.009-.0235) |
| Limit | .001 (.04) |
| Rings |
| No. 1 |
| End Gap | .0060-.0018 (.150-.300) |
| Side Clearance | .0004-.0009 (.009-.023) |
| No. 2 |
| End Gap | .0012-.0032 (.300-.080) |
| Side Clearance | .0018-.0020 (.300-.550) |
| Oil |
| End Gap | .006-.026 (.15-.66) |
| Side Clearance | Snug Fit |
| (1) Diameter is determined by color code on piston dome. |
| (1) | Diameter is determined by color code on piston dome. |
VALVE LASH ADJUSTER SPECIFICATIONS
| Application | In. (mm) |
| Adjuster Diameter | .6294-.6299 (15.988-16.000) |
| Oil Clearance | .0007-.0027 (.018-.069) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Maximum Warpage | (1) |
| Intake & Exhaust Valve Seats |
| Seat Angle | 45° |
| Seat Width | .071-.086" (1.80-2.20 mm) |
| Maximum Seat Runout | .002" (.05 mm) |
| Valve Guides |
| Valve Stem-To-Guide Oil Clearance |
| Intake Valve | .0008-.0027" (.020-.069 mm) |
| Exhaust Valve | .0018-.0037" (.046-.095 mm) |
| (1) Information is not available. |
| (1) | Information is not available. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bearing Bore Diameter | 2.8504-2.8513 (72.400-74.424) |
| End Play | .00098-.00649 (.025-.165) |
| Journal Diameter | 1.0605-1.0615 (26.936-26.962) |
| Lobe Lift |
| Intake | .3937 (10) |
| Exhaust | .3937 (10) |
| Oil Clearance | .001-.003 (.03-.08) |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter (1) |
| Red | 3.5516-3.5517 (90.200-90.213) |
| Blue | 3.5517-3.5522 (90.213-90.226) |
| Yellow | 3.5522-3.5527 (90.226-90.239) |
| Maximum Taper | .0002 (.006) |
| Maximum Out-Of-Round | .0006 (.015) |
| Maximum Deck Warpage | .006 (.15) |
| (1) Bore diameter is determined by color code. |
| (1) | Bore diameter is determined by color code. |