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Engine - 3.8L V6 - VIN 4: Specifications Ford Mustang IV рестайлинг

Mechanical

Crankcase Capacity

Crankcase capacity, including filter, is 5 qts. (4.7L).

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Camshaft Sprocket Bolt33 (45)
Camshaft Synchronizer Bolt18 (24)
Connecting Rod Cap Bolts
Step 118 (24)
Step 233 (45)
Step 3Additional 90-120 Degrees
Crankshaft Pulley118 (160)
Cylinder Head Bolt (1)
Step 115 (20)
Step 230 (41)
Step 337 (50)
Step 4(2) Back Off 2-3 Turns
Step 5
Long Bolt
1st Step33 (45)
2nd StepAdditional 180 Degrees
Short Bolt
1st Step18 (24)
2nd StepAdditional 180 Degrees
Engine Insulator Bolt/Nut52 (70)
Engine Mount Nuts85 (115)
Exhaust Manifold Bolt/Nut24 (33)
Exhaust Manifold Flange Nuts30 (40)
Flywheel/Drive Plate Bolt (3)59 (80)
Front Cover Bolt
In-Vehicle
Stage 116 (22)
Stage 2Additional 90 Degrees
With Engine Removed18 (24)
Generator Bracket Bolts (4)
Upper Bolts18 (24)
Lower Bolts35 (48)
Main Bearing Cap Bolt/Stud (2000)
Step 137 (50)
Step 2Additional 120 Degrees
Main Bearing Cap Bolt/Stud (2001)
Step 140 (55)
Step 2Additional 90 Degrees
Oil Pan Baffle Bolt35 (48)
Oil Pan Drain Plug19 (26)
Oil Pick-Up Tube Bolt/Nut
At Cylinder Block18 (24)
At Main Bearing Cap35 (48)
Oil Pump Bolt
Upper & Lower Bolts18 (24)
End Bolts(5)
Rocker Arm Bolt
Stage 1(6)
Stage 226 (35)
Steering Shaft Pinch Bolt35 (47)
Subframe Bolt
Lower Bolt66 (90)
Upper Bolt85 (115)
Torque Converter Nut27 (36)
Transmission-To-Cylinder Block Bolt30 (40)
Valve tappet Bolts9 (12)
Water Pump Bolt
2000
Stage 1 (Bolts 1-11, 13)16 (22)
Stage 2 (Bolts 1-11, 13)Additional 90 Degrees
No. 12 Bolt18 (24)
2001
Bolts 1-11, 1319 (26)
No. 12 Bolt(5)
Water Pump Pulley Bolt18 (24)
INCH Lbs. (N.m)
Balance Shaft Thrust Plate Bolt106 (12)
Camshaft Thrust Plate Bolt106 (12)
Cylinder Head Studs71 (8)
Fuel Rail Bolt89 (10)
Lower Intake Manifold Bolt (7)
Step 145 (5)
Step 289 (10)
Oil Pan Bolt80-106 (9-12)
Stage 145 (5)
Stage 289 (10)
Timing Chain Tensioner Bolt106 (12)
Upper Intake Manifold Bolt (2000)
Step 153 (6)
Step 271 (8)
Step 3Additional 90 Degrees
Upper Intake Manifold Bolt (2001)
Step 189 (10)
Step 2Additional 90 Degrees
Valve Cover Bolt89 (10)
(1) Use NEW cylinder head bolts. Apply sealant to shortest bolts. Tighten bolts in sequence. (Схема №7) (2) DO NOT loosen all bolts at one time. Work on one bolt at a time. (3) Apply thread sealant to bolt threads. (4) For bolt locations (Схема №8) (5) Tighten bolts to 89 INCH lbs. (10 N.m). (6) Tighten bolt to 43 INCH lbs. (5 N.m). (7) Tighten bolts in sequence. (Схема №4)
(1)Use NEW cylinder head bolts. Apply sealant to shortest bolts. Tighten bolts in sequence. (Схема №7)
(2)DO NOT loosen all bolts at one time. Work on one bolt at a time.
(3)Apply thread sealant to bolt threads.
(4)For bolt locations (Схема №8)
(5)Tighten bolts to 89 INCH lbs. (10 N.m).
(6)Tighten bolt to 43 INCH lbs. (5 N.m).
(7)Tighten bolts in sequence. (Схема №4)

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement232 Cu. In. (3.8L)
Bore3.81" (96.8 mm)
Stroke3.39" (86.1 mm)
Compression Ratio9.0:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft End Play.004-.008 (.10-.20)
Main Bearings
Journal Diameter2.5190-2.5198 (63.983-64.003)
Journal Out-Of-Round.0003 (.008)
Journal Taper.0003 Per 1 (.008 Per 25.4)
Oil Clearance
Standard.0010-.0014 (.025-.036)
Service Limit.0023 (.058)
Connecting Rod Bearings
Journal Diameter2.3103-2.3111 (58.682-58.702)
Journal Out-Of-Round.0003 (.008)
Journal Taper.0003 Per 1 (.008 Per 25.4)
Oil Clearance
Standard.0010-.0014 (.025-.036)
Service Limit.0027 (.069)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter
Pin Bore.9031-.9047 (22.94-22.98)
Crankpin Bore2.4266-2.4274 (61.636-61.656)
Center-To-Center Length6.089-6.092 (154.66-154.74)
Maximum Bend.0016 Per 1 (.041 Per 25.4)
Maximum Twist.002 Per 1 (.06 Per 25.4)
Side Play
Standard.0047-.0192 (.119-.490)
Service Limit.014 (.36)

CONNECTING RODS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Piston Clearance.0007-.0017 (.018-.043)
Diameter (1)
Red3.8103-3.8108 (96.782-96.794)
Blue3.8108-3.8113 (96.794-96.807)
Yellow3.8113-3.8118 (96.807-96.820)
Pins
Diameter.9060-.9062 (23.014-23.018)
Piston Fit.0004-.0007 (.010-.018)
Rod Fit(2)
Rings
No. 1
End Gap.0066-.012 (.17-.33)
Side Clearance.0012-.0031 (.030-.080)
No. 2
End Gap.012-.021 (.30-.50)
Side Clearance.0012-.0031 (.030-.080)
No. 3 (Oil)
End Gap.006-.026 (.15-.66)
(1) Piston diameter is determined by color code on dome of piston. (2) Press fit with load of 1800 lbs. (816 kg).
(1)Piston diameter is determined by color code on dome of piston.
(2)Press fit with load of 1800 lbs. (816 kg).

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.81 (96.8)
Maximum Taper.002 (.05)
Maximum Out-Of-Round.002 (.05)
Maximum Deck Warpage(1) .003 Per 6 (.08 Per 152)
Balance Shaft Bore I.D.2.191-2.192 (55.651-55.677)
Camshaft Bearing I.D.2.0525-2.0535 (52.134-52.159)
Camshaft Bearing Bore I.D.
No. 1 & 42.191-2.192 (55.651-55.677)
No. 2 & 32.176-2.177 (55.270-55.296)
Main Bearing Bore2.712-2.713 (68.88-68.91)
(1) DO NOT machine more than .010" (.25 mm) from original cylinder block deck surface.
(1)DO NOT machine more than .010" (.25 mm) from original cylinder block deck surface.

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle45.675°
Head Diameter1.86" (47.27 mm)
Minimum Margin.031" (.79 mm)
Stem Diameter.2738-.2751" (6.955-6.988 mm)
Valve Face Runout.002" (.05 mm)
Exhaust Valves
Face Angle45.675°
Head Diameter1.46" (37.1 mm)
Minimum Margin.031" (.79 mm)
Stem Diameter.2728-.2741" (6.929-6.988 mm)
Valve Face Runout.002" (.05 mm)
Valve Springs
Installed Height1.97" (50.0 mm)
Lbs. @ In. (kg @ mm)
Pressure
Valve Closed79 @ 1.62 (38.5 @ 40.7)
Valve Open224 @ 1.16 (101 @ 40.7)

VALVES & VALVE SPRINGS

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
Lifter Diameter.8738-.8745 (22.195-22.212)
Oil Clearance
Standard.0007-.0027 (.018-.069)
Service Limit.005 (.13)

VALVE LIFTERS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage(1) .007" (.18 mm)
Valve Seats
Intake Valve
Seat Angle44.75°
Seat Width.06-.08" (1.5-2.0 mm)
Maximum Seat Runout.003" (.08 mm)
Exhaust Valve
Seat Angle44.75°
Seat Width.06-.08" (1.5-2.0 mm)
Maximum Seat Runout.003" (.08 mm)
Valve Guides
Valve Guide I.D..276-.277" (7.015-7.044 mm)
Valve Stem-To-Guide Oil Clearance
Intake Valve.045-.090" (.020-.069 mm)
Exhaust Valve.0015-.0033" (.038-.084 mm)
(1) DO NOT machine more than .010" (.25 mm) from original cylinder head surface.
(1)DO NOT machine more than .010" (.25 mm) from original cylinder head surface.

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Camshaft Bearing I.D.2.0525-2.0535 (52.134-52.159)
End Play.001-.006 (.0255-.152)
Journal Diameter2.067-2.074 (52.502-52.704)
Lobe Lift (1)
Intake.257 (6.53)
Exhaust.259 (6.58)
Oil Clearance.001-.003 (.03-.08)
(1) Maximum allowable lobe-lift loss is .005" (.13 mm).
(1)Maximum allowable lobe-lift loss is .005" (.13 mm).

CAMSHAFT

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