Engine Cooling System: Removal & Installation Ford Grand C-MAX II

Removal

Note. Removal steps in this procedure may contain installation details.

Scheme 10

1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539176-S25563484902013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), General Procedures).
3. Refer to: «CATALYTIC CONVERTER - HYBRID ELECTRIC VEHICLE (HEV)»(ref-539211-S35966476172013040100000) (309-00 Exhaust System - 2.0L Duratec - Hybrid (96kW/130PS), Removal and Installation).
4. NOTE: Note the position of the component before removal. NOTE: Make sure that the component is installed to the position noted before removal. Torque: 40 Nm

Installation

1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 11

Scheme 12

1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539176-S25563484902013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), General Procedures).
3. NOTE: Do not allow coolant or any fluid to spill into the coolant pump wiring connector or the coolant pump wiring harness connector. If fluid is spilled or found in the coolant pump wiring connector, install a new coolant pump. If fluid is found in the coolant pump wiring harness connector, thoroughly dry the coolant pump wiring harness connector. Only connect the coolant pump wiring harness connector to the coolant pump wiring connector when both are completely dry. NOTE: Be prepared to capture escaping fluid. General Equipment: Hose Clamp Remover/Installer
4. NOTE: Be prepared to capture escaping fluid. General Equipment: Hose Clamp Remover/Installer Torque: 10 Nm Angle: 90

Scheme 13

1. NOTE: Three 2-piece grommet (a rubber overmolded aluminum torque limiter and a black rubber ring) assemblies must be present on the electric coolant pump before assembling it to the bracket.
2. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

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1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-539167-S37930574612013040100000) (100-02 Jacking and Lifting, Description and Operation).
3. General Equipment: Cable Ties
4. Torque: 5 Nm
5. Torque: 25 Nm
6. Torque: 25 Nm
7. Torque: 5 Nm

1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

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Scheme 24

1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539176-S25563484902013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), General Procedures).
3. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539175-S15417758412013040100000) (303-03B Electric Powertrain Cooling, General Procedures).
4. Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-539154-S30541327322013040100000) (412-00 Climate Control System - General Information, General Procedures).
5. Refer to: «ACTIVE GRILLE SHUTTER»(ref-539194-S34547364872013040100000) (501-02 Front End Body Panels, Removal and Installation).
6. Torque: 15 Nm
7. NOTE: Be prepared to capture escaping fluid Plug holes and lines to minimize fluid loss. Torque: 25 Nm
8. Both sides. Torque: 25 Nm
9. This procedure step requires the specified number of technicians. Torque: 25 Nm

1. To install, reverse the removal procedure.
2. Check and top off the transmission fluid.

Note. Removal steps in this procedure may contain installation details.

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1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. General Equipment: Hose Clamp(s)
3. NOTE: Be prepared to capture escaping fluid. General Equipment: Hose Clamp Remover/Installer

1. To install, reverse the removal procedure. Material: Motorcraft® Orange Antifreeze/Coolant Prediluted/VC-3DIL-B (WSS-M97B44-D2)

Note. Removal steps in this procedure may contain installation details.

Scheme 28

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Scheme 31

1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539176-S25563484902013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), General Procedures).
3. Refer to: «COOLING FAN MOTOR AND SHROUD»(ref-539176-S11090945472013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), Removal and Installation).
4. Refer to: «ACTIVE GRILLE SHUTTER»(ref-539194-S34547364872013040100000) (501-02 Front End Body Panels, Removal and Installation). Install the General Equipment: Remove the General Equipment
5. Relocate and support the component. Torque: 6 Nm
6. General Equipment: Knife

1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539176-S25563484902013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), General Procedures).
3. NOTE: Be prepared to contain escaping fluid. Torque: 10 Nm
4. Discard the specified component. Follow local disposal regulations.

1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

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1. WARNING: Before beginning any service procedure, refer to «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) Safety Warnings in information 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-539149-S01520362632013040100000) (100-00 General Information, Description and Operation).
2. Refer to: «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-539176-S25563484902013040100000) (303-03A Engine Cooling - 2.0L Duratec - Hybrid (96kW/130PS), General Procedures).
3. NOTE: Be prepared to capture escaping fluid. General Equipment: Hose Clamp Remover/Installer
4. General Equipment: Hose Clamp Remover/Installer Torque: 10 Nm

1. To install, reverse the removal procedure.