Engine: Other Ford Freestyle I

Upper Intake Manifold

MATERIAL

Scheme 337

Scheme 338

Scheme 339

Lower Intake Manifold

MATERIAL

Scheme 340

Valve Cover - LH

MATERIAL

Scheme 341

Valve Cover - RH

MATERIAL

Scheme 342

Scheme 343

Crankshaft Pulley

SPECIAL TOOL(S) Strap Wrench 303-D055 (D85L-6000-A) 3 Jaw Puller 303-D121 Replacer, Crankshaft Damper 303-102 (T74P-6316-B) Installer, Front Cover Seal 303-335 (T88T-6701-A)

Scheme 344

Scheme 345

Scheme 346

MATERIAL

Scheme 347

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-255244) .
2. Remove the accessory drive belt. For additional information, refer to «REMOVAL AND INSTALLATION»(ref-255267-S36767818752007053000000) .
3. Remove the pin-type retainers and the RH fender splash shield.
4. Use the special tool to hold the crankshaft pulley and remove the crankshaft pulley bolt.
5. Using the special tool, remove the crankshaft pulley.

Scheme 348

Scheme 349

1. Lubricate the front cover and the crankshaft front seal inner lip with clean engine oil.
2. Apply silicone gasket and sealant to the end of the keyway slot.
3. Using the special tool, install the crankshaft pulley.
4. Install the bolt and washer. Using the special tool to hold the crankshaft pulley, tighten the bolt in 4 stages: Stage 1: Tighten to 120 N.m (89 lb-ft). Stage 2: Loosen one full turn. Stage 3: Tighten to 50 N.m (37 lb-ft). Stage 4: Tighten an additional 90 degrees.
5. Position the RH fender splash shield and install the pin-type retainers.
6. Install the accessory drive belt. For additional information, refer to «REMOVAL AND INSTALLATION»(ref-255267-S36767818752007053000000) .

Crankshaft Front Seal

SPECIAL TOOL(S) Replacer, Crankshaft Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Remover, Oil Seal 303-409 (T92C-6700-CH)

Scheme 350

MATERIAL

Crankshaft Rear Seal

SPECIAL TOOL(S) Slide Hammer 307-005 (T59L-100-B) Remover, Crankshaft Rear Seal 303-519 (T95P-6701-EH) Installer, Crankshaft Rear Main Oil Seal 303-178 (T82L-6701-A) Installer Bolts, Crankshaft Rear Main Oil Seal 303-384 (T91P-6701-A)

Scheme 351

Scheme 352

MATERIAL

Valve Train Components - Exploded View

Valve Train Components - LH

Scheme 353

Valve Train Components - RH

Scheme 354

1. For additional information, refer to the appropriate procedure.

Camshaft - LH

SPECIAL TOOL(S) Protector, Camshaft Oil Seal 303-463 (T94P-6256-AH) Installer, Camshaft Pulley 303-458 (T94P-6312-AH3) Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A) Installer, Camshaft Oil Seal 303-1139

Scheme 355

Scheme 356

Scheme 357

MATERIAL

Camshaft Roller Follower

SPECIAL TOOL(S) Compressor, Valve Spring 303-473 (T94P-6565-BH)

MATERIAL

Scheme 358

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-255244) .
2. Remove the LH and RH valve covers. For additional information, refer to «VALVE COVER - LH»(ref-255258-S04091427892007053000000) and «VALVE COVER - RH»(ref-255258-S08610461392007053000000) .
3. Remove the 6 spark plugs. To install, tighten to 15 N.m (11 lb-ft).
4. Remove the RH splash shield. To install, tighten to 9 N.m (80 lb-in).
5. Rotate the crankshaft until the camshaft lobe is pointing directly away from the roller follower.
6. Using the special tool, remove the roller followers.
7. To install, reverse the removal procedure.

Hydraulic Lash Adjuster

MATERIAL

Valve Spring, Retainer and Seal

SPECIAL TOOL(S) Compressor, Valve Spring 303-473 (T94P-6565-BH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

Scheme 359

MATERIAL

Scheme 360

Scheme 361

1. Remove the camshaft roller followers. For additional information, refer to «CAMSHAFT ROLLER FOLLOWER»(ref-255258-S36432826142007053000000) .
2. Pressurize the cylinder using compressed air.
3. Using the special tool, remove the key, retainer and the valve spring.
4. NOTE: Camshaft removed for clarity. Remove the valve seal.

Cylinder Head - LH

MATERIAL

Scheme 362

Cylinder Head - RH

MATERIAL

Scheme 363

Oil Pan

MATERIAL

Oil Pump Screen and Pickup Tube

MATERIAL

Oil Level Indicator and Tube

MATERIAL

Scheme 364

Oil Pressure Sender

MATERIAL

Scheme 365

Cylinder Head

SPECIAL TOOL TABLE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

Scheme 366

Scheme 367

Scheme 368

MATERIAL TABLE

Cylinder Head

Scheme 369

Piston

Material

Scheme 370