REMOVAL AND INSTALLATION
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-278237) article.
- Drain the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) .
- Remove the 2 bolts and the accessory drive belt splash shield. To install, tighten to 9 Nm (80 lb-in).
- Using the hex feature, rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt from the A/C compressor.
- Remove the 2 nuts and position aside the power steering tube. To install, tighten to 10 Nm (89 lb-in).
- Remove the cooling fan motor and shroud. For additional information, refer to «Cooling Fan Motor and Shroud»(ref-278250-S11231878772008012400000) .
- Remove the 2 bolts, the stud bolt and position aside the A/C compressor. To install, tighten to 25 Nm (18 lb-ft).
- Release the spring-style clamps and disconnect the radiator and heater hoses from the thermostat housing.
- Remove the 3 bolts, thermostat housing and thermostat as an assembly. To install, tighten to 10 Nm (89 lb-in).
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) .
- Remove the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE»(ref-278264) article.
- Drain the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) .
- Remove the 3 coolant pump pulley bolts and the pulley. To install, tighten to 25 Nm (18 lb-ft).
- Remove the 3 coolant pump retaining bolts and the coolant pump. To install, tighten to 10 Nm (89 lb-in).
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) .
Scheme 1
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | Dual cooling fan electrical connectors (2 required) |
| 2 | 8C607 | Cooling fan motor/shroud |
| 3 | 14A464 | Horn electrical connector |
| 4 | W527220 | Upper radiator hose clamp |
| 5 | 8B274 | Upper radiator hose-to-radiator |
| 6 | W527372 | Lower radiator hose clamp |
| 7 | 8B273 | Lower radiator hose-to-radiator |
| 8 | W703915 | Lower radiator splash shield push-pin retainer (5 required) |
| 9 | 8D407 | Lower radiator splash shield |
| 10 | 19710 | A/C condenser |
| 11 | 7A095 | Transmission fluid cooler |
| 12 | W703555 | Lower radiator support bolt (4 required) |
| 13 | 16138 | Lower radiator support |
| 14 | 8005 | Radiator |
| 15 | 8125 | Upper radiator support insulator (2 required) |
| 16 | 8125 | Lower radiator support insulator (2 required) |
| 17 | 13A803 | Horn assembly |
- For additional information, refer to the appropriate procedures.
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-278237) article.
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-278287) article.
- Disconnect the dual electric cooling fan electrical connectors.
- Lift and remove the cooling fan motors and shroud from the retainer brackets and lower from the vehicle.
- To install, reverse the removal procedure.
Scheme 2
| Item | Part Number | Description |
|---|---|---|
| 1 | W525851 | Clamp |
| 2 | 8K276 | Degas bottle-to-radiator hose |
| 3 | W525851 | Clamp |
| 4 | 8KD12 | Degas bottle-to-coolant bypass housing hose |
| 5 | W707142 | Clamp |
| 6 | 8K289 | Radiator-to-degas bottle hose |
| 7 | Bolt | |
| 8 | 8A080 | Degas bottle |
| 9 | 8100-A | Pressure relief cap |
- Release the pressure in the cooling system by slowly turning the pressure relief cap one half turn counterclockwise. When the pressure is released, remove the pressure relief cap.
- Using hose clamps pliers, clamp the radiator-to-degas bottle hose.
- Using a suitable suction device, siphon the coolant from the degas bottle.
- Disconnect the coolant hoses from the degas bottle.
- Remove the degas bottle bolt. To install, tighten to 10 Nm (89 lb-in).
- Remove the degas bottle. Lift the degas bottle out of the retainer.
- To install, reverse the removal procedure.
- Fill the degas bottle. Refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) for the recommended coolant mixture and fill level.
Scheme 3
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | Block heater electrical connector |
| 2 | 6A051 | Block heater |
- Drain the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) .
- Disconnect the block heater electrical connector.
- Remove the block heater. To install, tighten to 20 Nm (15 lb-ft).
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-278250-S28128496882008012400000) e.