Installation
- To install, reverse the removal procedure.
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- Drain the air conditioning system. For additional information, refer to «REFRIGERANT SYSTEM RECOVERY»(ref-207782-S23448658332005120100000) .
- Drain the cooling system. For additional information, refer to «DRAINING»(ref-207748-S16192908622005120100000) .
- Using the special tool, disconnect the coolant hoses from the heater core.
- Lower the vehicle.
- Remove the instrument panel. For additional information, refer to «INSTRUMENT PANEL»(ref-207811-S29785054432005120100000) .
- Using the special tool, disconnect the refrigerant lines from the evaporator core (pressure pipe shown from below). Discard the O-ring seals.
- Remove the left-hand and right-hand in-vehicle crossbeam retaining bolts. Remove the blanking caps.
- Remove the right-hand air ducts.
- Remove the in-vehicle crossbeam right-hand retaining bolts. Unclip the wiring harness from the in-vehicle crossbeam (one shown).
- Remove the left-hand air ducts.
- Detach the central junction box (CJB) from the in-vehicle crossbeam.
- Remove the in-vehicle crossbeam left-hand retaining bolts. Unclip the wiring harness from the in-vehicle crossbeam.
- Remove the air duct. Unclip the wiring harness from the in-vehicle crossbeam.
- Remove the left-hand and right-hand in-vehicle crossbeam bracket (right-hand side shown). Push the in-vehicle crossbeam back.
- Remove the rear footwell vent air ducts.
- Unclip the wiring harness from the heater core housing.
- Remove the heater core housing retaining nut passengers side.
- Remove the heater core housing retaining nut drivers side.
- Remove the heater core housing right-hand retaining nut.
- Remove the heater core housing.
- To install, reverse the removal procedure.
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- Drain the cooling system. For additional information, refer to «DRAINING»(ref-207748-S16192908622005120100000) .
- Using the special tool, disconnect the coolant hoses from the heater core.
- Lower the vehicle.
- Remove the floor console. For additional information, refer to «FLOOR CONSOLE -- VEHICLES WITH MANUAL TRANSAXLE»(ref-207811-S03049998602005120100000) or «FLOOR CONSOLE -- VEHICLES WITH AUTOMATIC TRANSAXLE»(ref-207811-S21813325062005120100000) .
- Remove the rear footwell vent air ducts.
- Remove the footwell lower trim panel.
- Open the glove compartment.
- Remove the footwell vent air duct. Pull off the hose.
- Close the glove compartment.
- Remove the footwell trim. Remove the left-hand and right-hand retaining screws (right-hand side shown).
- Remove the accelerator pedal. Disconnect the electrical connector.
- Detach the rear steel clip.
- Remove the left-hand and right-hand in-vehicle crossbeam bracket (right-hand side shown).
- Remove the heater core air duct housing.
- Remove the heater core housing.
- Remove the heater core retaining bolt.
- Remove the heater core.
- To install, reverse the removal procedure.
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- Detach the floor level ventilation hose. Pull off the hose.
- Separate the heater/heat exchanger housing parts. Undo the two bolts. Undo seven retaining tangs.
- Remove the heat exchanger.
- Pull out the heat exchanger.
- Separate the heater/blower housing parts. Undo the two bolts. Undo four retaining tangs.
- Separate the blower/recirculated air housing parts. Undo nine retaining tangs.
- Dismantle the air recirculation housing. Release the five retaining tabs.
- Remove the air deflector.
- Separate the heater/evaporator housing. Undo 11 retaining tangs.