Release
- Remove the fuel pump fuse.
- Start the engine and allow to idle until the engine stalls.
- Crank the engine for approximately five seconds to make sure the fuel injection supply manifold pressure has been released.
- Install the fuel pump fuse.
Material
| Item | Specification |
| Super Premium SAE 5W-20 Engine Oil XO-5W20-QSP or equivalent | WSS-M2C153-H |
MATERIAL SPECIFICATION CHART
Disconnection
| WARNING | Do not carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and can ignite. Failure to follow these instructions may result in personal injury. |
| WARNING | This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury. |
| CAUTION | Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or tubes. |
| CAUTION | When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube. |
Note. Fuel supply tube connectors are white or are identified by a white band. Fuel return tube connectors are red or are identified by a red band.
Scheme 119
Scheme 120
Scheme 121
Scheme 122
- Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-207778-S01731693742005120100000) .
- Disconnect the fuel tube quick release coupling. Press the fuel tube quick release coupling locking tangs. Disconnect the fuel tube quick release coupling.
- Disconnect the fuel tube quick release coupling. Pull the fuel tube quick release coupling locking tang. Push the clip through the fuel tube quick release coupling to release the fuel tube.
- Disconnect the fuel tube quick release coupling. Press the fuel tube quick release coupling locking tangs. Disconnect the fuel tube quick release coupling.
- Disconnect the fuel tube quick release coupling. Press the fuel tube quick release coupling buttons and pull the fuel tube to disconnect.
- Disconnect the fuel tube quick release coupling. Push the connector towards the tube to release pressure. Press the fuel tube quick release coupling button and pull the fuel tube to disconnect.
| WARNING | Do not carry lighted tobacco or open flame of any type when working on or near a fuel related components. Highly flammable vapors are always present and can ignite. Failure to follow these instructions may result in personal injury. |
| WARNING | This procedure involves fuel handling. Be prepared for fuel spillage at all times an always observe fuel handling precautions. Failure to follow these instructions may result in personal injury. |
| CAUTION | Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or tubes. |
| CAUTION | When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube. |
Note. Fuel supply tube connectors are white or are identified by a white band. Fuel return tube connectors are red or are identified by a red band.
Note. Apply clean engine oil to the end of the tube before inserting the tube into the connector.
- Install the fuel tube quick release coupling.
- Install the fuel tube quick release coupling.
- Install the fuel tube quick release coupling.
- Install the fuel tube quick release coupling. Install the fuel tube quick release coupling locking tang. Rotate the fuel tube quick release coupling locking tang into position.
- Install the fuel tube quick release coupling. Install the fuel tube quick release coupling. Press the fuel tube quick release coupling locking tang into position.
Scheme 123
Scheme 123: Special Tool(s)
| WARNING | Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury. |
| WARNING | The fuel system remains pressurized for a long time after the ignition is switched off. The fuel pressure must be relieved before attempting any repairs. Failure to follow these instructions may result in personal injury. |
Scheme 124
Scheme 125
Scheme 126
Scheme 127
Scheme 128
- Relieve the fuel pressure. For additional information, refer to «FUEL SYSTEM PRESSURE RELEASE»(ref-207778-S01731693742005120100000) .
- Remove the safety clips from the spring lock couplings.
- Install the spring lock coupling tools.
- Close and push the spring lock coupling tool into the open side of the cage.
- Separate the fitting.
- Remove the spring lock coupling tool.