Installation
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
Scheme 22
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Scheme 25
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Disconnect the coolant hoses.
- Remove the thermostat cover bolts.
- Remove the thermostat.
- Remove and discard the rubber seal.
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
Scheme 26
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Scheme 28
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Disconnect the coolant hoses and detach the thermostat housing.
- Remove the thermostat.
- Remove and discard the O-ring seals.
Scheme 29
- Install the thermostat.
- Install the thermostat housing and reconnect the coolant hoses.
- Fill and bleed the cooling system. For additional information, refer to «SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
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Scheme 36
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Remove the ignition coil cover. Detach the retaining clips. Detach the coolant pipe from the retaining clip.
- Using the special tool, disconnect the coolant hoses from the thermostat housing.
- Disconnect the engine coolant temperature (ECT) sensor electrical connector.
- Remove the thermostat housing retaining bolts.
- Using the special tool, detach the coolant hose from the thermostat housing and remove the thermostat housing.
- Remove and discard the O-ring seal.
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
Scheme 37
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Scheme 40
- Drain the cooling system. For additional information, refer to «SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Disconnect the coolant hoses.
- Remove the thermostat housing bolts.
- Remove the thermostat housing. Disconnect the coolant hose. Remove the thermostat housing.
- Remove and discard the O-ring seal.
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
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Scheme 46
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Disconnect the coolant hose.
- Detach the coolant hose.
- Detach the thermostat housing. Disconnect the engine coolant temperature (ECT) sensor electrical connector. Detach the thermostat housing.
- Remove and discard the O-ring seals.
- Remove the thermostat housing.
- Remove the ECT sensor.
- Remove the thermostat.
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
Scheme 47
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Scheme 53
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Remove the timing belt. For additional information, refer to «ENGINE -- 2.0L ZETEC»(ref-234423) , «ENGINE -- 2.0L SPI»(ref-234425) or «ENGINE -- SVT»(ref-234426) .
- Remove the timing belt idler pulley.
- Disconnect the coolant pump hose.
- Remove the coolant pump housing lower retaining bolt (shown from below for clarity).
- Remove the coolant pump housing upper retaining bolt.
- Remove the coolant pump housing.
- Remove the coolant pump from the coolant pump housing. Discard the sealing ring
- Remove and discard the sealing ring.
Note. Install a new coolant pump sealing ring.
Note. Install a new coolant pump housing sealing ring.
Scheme 54
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Scheme 56
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
Scheme 57
Scheme 58
Scheme 59
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Scheme 61
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Remove the timing belt. For additional information, refer to «ENGINE -- 2.0L ZETEC»(ref-234423) , «ENGINE -- 2.0L SPI»(ref-234425) or «ENGINE -- SVT»(ref-234426) .
- Remove the timing belt tensioner.
- Disconnect the coolant hoses.
- Disconnect the coolant hose.
- Remove the coolant pump.
- Remove and discard the coolant pump gasket.
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
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Scheme 69
- Remove the cooling fan motor and shroud. For additional information, refer to «COOLING FAN MOTOR AND SHROUD - 2.0L ENGINES»(ref-207748-S42441850682005120100000) .
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Remove the four pin-type retainers from the radiator air deflector.
- Lower the vehicle.
- Disconnect the upper radiator hose.
- Raise the vehicle.
- Support the condenser and transaxle oil cooler (if equipped).
- Disconnect the radiator upper coolant hose.
- Disconnect the radiator lower coolant hoses.
- Disconnect the horn electrical connector.
- Remove the radiator support bracket bolts.
- Remove the radiator support bracket.
- Remove the radiator.
Scheme 70
Scheme 71
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- To install, reverse the removal procedure.
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Scheme 73
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-234418) .
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-207791) .
- Disconnect the dual electric cooling fan electrical connectors.
- Lift and remove the cooling fan motors and shroud from the retainer brackets and lower from the vehicle.
- To install, reverse the removal procedure.
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Scheme 76
- Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-207791) .
- Disconnect the lower coolant hose retainer from the upper coolant hose and position aside the lower hose and retainer.
- Disconnect the electrical connector from the run-on fan switch.
- Disconnect the two electrical connector pin-type retainers from the run-on fan switch bracket and position the connectors aside.
- Remove the retainer and the run-on fan switch and bracket.
- To install, reverse the removal procedure.
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Scheme 79
- Partially drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
- Disconnect the coolant hoses.
- Remove the expansion tank bolt.
- Remove the coolant expansion tank. Lift the coolant expansion tank out of the retainer.
- To install, reverse the removal procedure.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
Note. Install a new block heater.
Scheme 80
- Clean the inside diameter of the cylinder block bore and surface.
- Install the block heater with the electrical connector of the block heater at the 9 o'clock position.
- Tighten the block heater.
- Connect the block heater electrical connector.
- Lower the vehicle.
- Fill and bleed the coolant system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .