Contents Section: Cooling System (Mechanical) All sections

Engine Cooling: Removal & Installation Ford Focus I рестайлинг

Cooling System (Mechanical) 59 illustrations ~1194 words

Installation

  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 22

Scheme 22: Removal

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Scheme 25
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Disconnect the coolant hoses.
  3. Remove the thermostat cover bolts.
  4. Remove the thermostat.
  5. Remove and discard the rubber seal.
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 26

Scheme 26: Removal

Scheme 27

Scheme 27

Scheme 28

Scheme 28
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Disconnect the coolant hoses and detach the thermostat housing.
  3. Remove the thermostat.
  4. Remove and discard the O-ring seals.

Scheme 29

Scheme 29: Installation
  1. Install the thermostat.
  2. Install the thermostat housing and reconnect the coolant hoses.
  3. Fill and bleed the cooling system. For additional information, refer to «SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 30

Scheme 30: Special Tool(s)

Scheme 31

Scheme 31: Removal

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Scheme 36
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Remove the ignition coil cover. Detach the retaining clips. Detach the coolant pipe from the retaining clip.
  3. Using the special tool, disconnect the coolant hoses from the thermostat housing.
  4. Disconnect the engine coolant temperature (ECT) sensor electrical connector.
  5. Remove the thermostat housing retaining bolts.
  6. Using the special tool, detach the coolant hose from the thermostat housing and remove the thermostat housing.
  7. Remove and discard the O-ring seal.
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 37

Scheme 37: Removal

Scheme 38

Scheme 38

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Scheme 39

Scheme 40

Scheme 40
  1. Drain the cooling system. For additional information, refer to «SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Disconnect the coolant hoses.
  3. Remove the thermostat housing bolts.
  4. Remove the thermostat housing. Disconnect the coolant hose. Remove the thermostat housing.
  5. Remove and discard the O-ring seal.
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 41

Scheme 41: Removal

Scheme 42

Scheme 42

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Scheme 43

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Scheme 44

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Scheme 46

Scheme 46
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Disconnect the coolant hose.
  3. Detach the coolant hose.
  4. Detach the thermostat housing. Disconnect the engine coolant temperature (ECT) sensor electrical connector. Detach the thermostat housing.
  5. Remove and discard the O-ring seals.
  6. Remove the thermostat housing.
  7. Remove the ECT sensor.
  8. Remove the thermostat.
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 47

Scheme 47: Removal

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Scheme 50

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Scheme 51

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Scheme 53
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Remove the timing belt. For additional information, refer to «ENGINE -- 2.0L ZETEC»(ref-234423) , «ENGINE -- 2.0L SPI»(ref-234425) or «ENGINE -- SVT»(ref-234426) .
  3. Remove the timing belt idler pulley.
  4. Disconnect the coolant pump hose.
  5. Remove the coolant pump housing lower retaining bolt (shown from below for clarity).
  6. Remove the coolant pump housing upper retaining bolt.
  7. Remove the coolant pump housing.
  8. Remove the coolant pump from the coolant pump housing. Discard the sealing ring
  9. Remove and discard the sealing ring.

Note. Install a new coolant pump sealing ring.

Note. Install a new coolant pump housing sealing ring.

Scheme 54

Scheme 54: Installation

Scheme 55

Scheme 55

Scheme 56

Scheme 56
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 57

Scheme 57: Removal

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Scheme 58

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Scheme 59

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Scheme 60

Scheme 61

Scheme 61
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Remove the timing belt. For additional information, refer to «ENGINE -- 2.0L ZETEC»(ref-234423) , «ENGINE -- 2.0L SPI»(ref-234425) or «ENGINE -- SVT»(ref-234426) .
  3. Remove the timing belt tensioner.
  4. Disconnect the coolant hoses.
  5. Disconnect the coolant hose.
  6. Remove the coolant pump.
  7. Remove and discard the coolant pump gasket.
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Scheme 62

Scheme 62: Removal

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Scheme 69
  1. Remove the cooling fan motor and shroud. For additional information, refer to «COOLING FAN MOTOR AND SHROUD - 2.0L ENGINES»(ref-207748-S42441850682005120100000) .
  2. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  3. Remove the four pin-type retainers from the radiator air deflector.
  4. Lower the vehicle.
  5. Disconnect the upper radiator hose.
  6. Raise the vehicle.
  7. Support the condenser and transaxle oil cooler (if equipped).
  8. Disconnect the radiator upper coolant hose.
  9. Disconnect the radiator lower coolant hoses.
  10. Disconnect the horn electrical connector.
  11. Remove the radiator support bracket bolts.
  12. Remove the radiator support bracket.
  13. Remove the radiator.

Scheme 70

Scheme 70: Installation

Scheme 71

Scheme 71
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  1. To install, reverse the removal procedure.

Scheme 72

Scheme 72: Removal And Installation

Scheme 73

Scheme 73
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-234418) .
  2. Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-207791) .
  3. Disconnect the dual electric cooling fan electrical connectors.
  4. Lift and remove the cooling fan motors and shroud from the retainer brackets and lower from the vehicle.
  5. To install, reverse the removal procedure.

Scheme 74

Scheme 74: Removal And Installation

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Scheme 76
  1. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-207791) .
  2. Disconnect the lower coolant hose retainer from the upper coolant hose and position aside the lower hose and retainer.
  3. Disconnect the electrical connector from the run-on fan switch.
  4. Disconnect the two electrical connector pin-type retainers from the run-on fan switch bracket and position the connectors aside.
  5. Remove the retainer and the run-on fan switch and bracket.
  6. To install, reverse the removal procedure.

Scheme 77

Scheme 77: Removal

Scheme 78

Scheme 78

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Scheme 79
  1. Partially drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .
  2. Disconnect the coolant hoses.
  3. Remove the expansion tank bolt.
  4. Remove the coolant expansion tank. Lift the coolant expansion tank out of the retainer.
  1. To install, reverse the removal procedure.
  2. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .

Note. Install a new block heater.

Scheme 80

Scheme 80: Installation
  1. Clean the inside diameter of the cylinder block bore and surface.
  2. Install the block heater with the electrical connector of the block heater at the 9 o'clock position.
  3. Tighten the block heater.
  4. Connect the block heater electrical connector.
  5. Lower the vehicle.
  6. Fill and bleed the coolant system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-207748-S36034059462005120100000) .