Home/Ford/Focus ST/Ford Focus ST III (2012-2015)/Repair manual/Fuel System/Fuel System - General Information - 2.0l Duratec Engine
Contents Section: Fuel System All sections

Fuel System - General Information - 2.0l Duratec Engine Ford Focus ST III

Fuel System 2 illustrations ~1461 words

Specifications

ItemSpecification
Fuel Capacity12.40 gal (46.94 L)
Fuel Pressure
Engine running - 2.0L GTDI55.1-79.7 psi (380-550 kPa)
Key ON Engine OFF (KOEO)58.0 psi (400 kPa)
Engine running - 2.0L GDI79.7 psi (550 kPa)
Key ON Engine OFF (KOEO)72.5 psi (500 kPa)

GENERAL SPECIFICATIONS

Overview

The fuel system consist of

  1. a Closed Loop Pressure Control System (CLPCS).
  2. a standard fuel tank.
  3. fuel, vapor and brake tubes in an integrated bundle assembly attached to the underside of the vehicle by retaining clips.
  4. a FTP sensor (part of the fuel vapor tube assembly).
  5. a lifetime fuel filter (serviced as part of the FP module).
  6. a FP module that supplies fuel under pressure to the high pressure FP.
  7. a serviceable fuel level sender mounted on the FP module.
  8. an Easy Fuel™ fuel tank filler pipe assembly, which cannot be modified in any way and is serviced only by the installation of a new fuel tank filler pipe assembly.
  9. a supplemental refueling adapter located in the spare tire compartment.

FP Shut-off Feature

In the event of a moderate to severe collision, the vehicle is equipped with a FP shut-off feature that is initiated by the event notification signal.

Symptom Chart: Fuel System

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.

REFER to: Diagnostic Methods ( DIAGNOSTIC METHODS ).

for information regarding Ford-specific diagnostic practices.

Note. The following procedure diagnoses a slow to fill concern only. For all other concerns, refer to ENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID) .

ConditionPossible SourcesActions
Slow to fillFuel tank filler pipe Fuel tank filler pipe vent tube, if equipped Evaporative Emission (EVAP) system Fuel tank inlet check valve (part of the fuel tank) Fuel level vent valve (part of the fuel tank)Refer to Pinpoint Test A : Slow to Fill.
All other fuel system concernsFuel system componentsENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID)

SYMPTOM CHART

Slow to Fill

Normal Operation and Fault Conditions

Under normal operation, fuel should flow at a steady rate through the fuel tank filler pipe into the fuel tank. As fuel enters the fuel tank air is vented through the filler pipe or the ORVR system.

  1. Fuel tank filler pipe vent tube, if equipped
  2. Fuel tank filler pipe
  3. Evaporative Emission (EVAP) system
  4. Fuel tank inlet check valve (part of the fuel tank)
  5. Fuel level vent valve, if equipped (part of the fuel tank)

Fuel System Pressure Release

WARNINGBefore beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions

Fuel System Pressure Check

Special Tool(s) / General Equipment

310-D009 Fuel Pressure Test Kit

Scheme 1

Scheme 1: Fuel System Pressure Check
WARNINGBefore beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).
A5 310-D009 (Fuel Pressure Test Kit)
  1. Special Tool(s) : 310-D009 (Fuel Pressure Test Kit)
A7 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Fuel Tank Draining

WARNINGBefore beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
A2 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Spring Lock Couplings

Special Tool(s) / General Equipment

310-S039 Disconnect Tool, Spring Lock Coupling

Scheme 2

Scheme 2: Spring Lock Couplings

Pinpoint Test A

A2 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).
A3 310-S039 (Disconnect Tool, Spring Lock Coupling)
  1. Special Tool(s) : 310-S039 (Disconnect Tool, Spring Lock Coupling)

Pinpoint Test A

A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Quick Release Coupling

Disconnect

Note. When reusing liquid tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

Note. Type 1

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Connect

Pinpoint Test A

A4 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Disconnect

Note. When reusing liquid tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

Note. Type 2

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Connect

Pinpoint Test A

A4 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Disconnect

Note. When reusing liquid tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

Note. Type 3

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Connect

Pinpoint Test A

A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Disconnect

Note. When reusing liquid tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

Note. Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

Note. Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

Note. Type 4

Pinpoint Test A

A1 Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).

Connect

Pinpoint Test A

A3 Battery Cables - 2.0L Duratec-HE
  1. Refer to: Battery Cables - 2.0L Duratec-HE ( «BATTERY CABLES - 2.0L DURATEC-HE»(ref-515950-S26493073402012120400000) ).