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Engine Controls - Description & Operation (Except Diesel & Hybrid): Diagnosis Ford Flex I

DTC Structure

Like all digital signals, DTCs are sent to the scan tool as a series of 1s and 0s. Each DTC is made up of 2 data bytes, each consisting of 8 bits that can be set to 1 or 0. In order to display the DTCs in the conventional format, the data is decoded by the scan tool to display each set of 4 bits as a hexadecimal number (0 to F). For example, P0420 Catalyst System Efficiency Below Threshold (Bank 1).

DTC Byte 1DTC Byte 2
0000010000100000
P0420

DTC STRUCTURE REFERENCE TABLE

The table below shows how to decode the bits into hex digits.

Binary Bit PatternHex DigitBinary Bit PatternHex Digit
0000010008
0001110019
001021010A
001131011B
010041100C
010151101D
011061110E
011171111F

BINARY BIT PATTERN REFERENCE TABLE

The first 4 bits of a DTC do not convert directly into hex digits. The conversion into different types of DTCs (P, B, C and U) is defined by SAE J2012. This standard contains DTC definitions and formats.

Binary Bit PatternSAE DTC TypeBinary Bit PatternSAE DTC Type
0000P01000B0
0001P11001B1
0010P21010B2
0011P31011B3
0100C01100U0
0101C11101U1
0110C21110U2
0111C31111U3

BINARY BIT PATTERN REFERENCE TABLE

ISO 14229 sends 2 additional bytes of information with each DTC, a failure type byte and a status byte.

DTC Byte 1DTC Byte 2Failure Type ByteStatus Byte
00000100001000000000000011110101
P042000F9

DTC STRUCTURE REFERENCE TABLE

All ISO 14229 DTCs are 4 bytes long instead of 3 or 2 bytes long. Additionally, the status byte for ISO 14229 DTCs is defined differently than the status byte for previous applications with 3 byte DTCs.

DTC Status Bit Definitions

Refer to the following status bit descriptions

Bit 7

  1. 0 - The ECU is not requesting warning indicator to be active
  2. 1 - The ECU is requesting warning indicator to be active

Bit 6

  1. 0 - The DTC test completed this monitoring cycle
  2. 1 - The DTC test has not completed this monitoring cycle

Bit 5

  1. 0 - The DTC test has not failed since last code clear
  2. 1 - The DTC test failed at least once since last code clear

Bit 4

  1. 0 - The DTC test completed since the last code clear
  2. 1 - The DTC test has not completed since the last code clear

Bit 3

  1. 0 - The DTC is not confirmed at the time of the request
  2. 1 - The DTC is confirmed at the time of the request

Bit 2

  1. 0 - The DTC test completed and was not failed on the current or previous monitoring cycle
  2. 1 - The DTC test failed on the current or previous monitoring cycle

Bit 1

  1. 0 - The DTC test has not failed on the current monitoring cycle
  2. 1 - The DTC test failed on the current monitoring cycle

Bit 0

  1. 0 - The DTC is not failed at the time of request
  2. 1 - The DTC is failed at the time of request

For DTCs that illuminate the MIL, a confirmed DTC means the PCM has stored a DTC and has illuminated the MIL. If the fault has corrected itself, the MIL may no longer be illuminated but the DTC still shows a confirmed status for 40 warm up cycles at which time the DTC is erased.

For DTCs that do not illuminate the MIL, a confirmed DTC means the PCM has stored a DTC. If the fault has corrected itself, the DTC still shows a confirmed status for 40 warm up cycles at which time the DTC is erased.

To determine if a test has completed and passed, such as after a repair, information can be combined from 2 bits as follows

If bit 6 is 0 (the DTC test completed this monitoring cycle), and bit 1 is 0 (the DTC test has not failed on the current monitoring cycle), then the DTC has been evaluated at least once this drive cycle and was a pass.

If bit 6 is 0 (the DTC test completed this monitoring cycle) and bit 0 is 0 (the DTC test is not failed at the time of request), then the most recent test result for that DTC was a pass.

The status byte bits can be decoded as a 2 digit hexadecimal number, and displayed as the last 2 digits of the DTC, for example for DTC P0110:1C-AF, AF represents the status byte info.

Status Byte
A equals 1010F equals 1111
Bit 7 equals 1Bit 6 equals 0Bit 5 equals 1Bit 4 equals 0Bit 3 equals 1Bit 2 equals 1Bit 1 equals 1Bit 0 equals 1

STATUS BYTE REFERENCE TABLE

Permanent Diagnostic Trouble Code (DTC)

The software stores a permanent DTC in non-volatile random access memory (NVRAM) whenever a DTC is set and the MIL has been illuminated. Permanent DTCs can only be cleared by the module strategy itself. After a permanent DTC is stored, 3 consecutive test passed monitoring cycles must complete before the permanent DTC can be erased. The PCM clears the permanent DTCs after one monitoring cycle if a request to clear DTCs is sent by the scan tool and the test subsequently runs and passes. A permanent DTC cannot be erased by clearing the KAM. The intended use of the permanent DTC is to prevent vehicles from passing an in-use inspection simply by disconnecting the battery or clearing the DTCs with a scan tool prior to the inspection. The presence of the permanent DTCs at an inspection without the MIL illuminated is an indication that a correct repair was not verified by the on-board monitoring system.

Pressure Test Point

On some applications there is a pressure test point with a Schrader fitting in the fuel rail that relieves the fuel pressure and measures the fuel injector supply pressure for repair and diagnostic procedures. Before repairing or diagnosing the fuel system, read any WARNING information. On vehicles not equipped with a Schrader valve, use the Fuel Pressure Test Kit 310-D009 (D95L-7211A) or equivalent with the Fuel Pressure Test Adapter 310-180 or equivalent.