Home/Ford/Five Hundred/Ford Five Hundred I (2004-2007)/Repair manual/Testing & Diagnostics/Engine Controls - Symptom Charts (except Diesel & Hybrid)
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Engine Controls - Symptom Charts (except Diesel & Hybrid) Ford Five Hundred I

Testing & Diagnostics ~1145 words

QT1 CARRY OUT THE PCM QUICK TEST

Note. If the vehicle was brought in with an emission compliance failure symptom, GO to PINPOINT TEST EM .

  1. Complete the preliminary checks looking for obvious concerns that may relate to the symptom. Check items such as those listed below: Related electrical connectors or fuses Vacuum lines (leaks, routing) Air intake system (leaks, restrictions) Fuel quality (octane, contamination, winter/summer blend) Cooling system (engine operating at proper temperature)
  2. Access any related TSB information (if available). NOTE: For applications that use a stand-alone transmission control module (TCM), the PCM does not output TCM related DTCs. Refer to AUTOMATIC TRANSAXLE/TRANSMISSION for diagnosis and testing. NOTE: If unable to access the DTCs, or any diagnostic tool communication concern exists, GO to «PINPOINT TEST QA»(/ford/five-hundred/i-2004-2007/remont/testing-diagnostics/#engine-controls-pinpoint-tests-except-diesel-hybrid) . For additional information on retrieving MIL and non-MIL DTCs, refer to «CONTINUOUS MEMORY SELF-TEST»(/ford/five-hundred/i-2004-2007/remont/testing-diagnostics/#engine-controls-diagnostic-methods-except-diesel-hybrid__continuous-memory-self-test) in DIAGNOSTIC METHODS - GASOLINE MODELS.
  3. Complete the PCM Quick Test to access any DTCs. Note any key on engine off (KOEO), key on engine running (KOER) (if engine runs) and Continuous Memory (MIL and non-MIL) DTCs.

Are any DTCs present?

YesNo
If the engine runs rough at idle and KOER or Continuous Memory DTCs are presentGO to STEP 2: NO DTCS PRESENT SYMPTOM CHART INDEX for direction to the proper STEP 3 Chart. NOTE: If the symptom is not listed, REFER to the applicable service information article or GO to PINPOINT TEST Z for intermittent PCM system diagnostics.
GO to Quick Test QT2 to check injector fault PIDs.
All others
GO to DIAGNOSTIC TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS for direction to repair DTCs after noting the following
Diagnose DTCs in the following order (begin diagnosis with the first DTC output in that mode and diagnose any circuit related DTCs first). Any KOEO DTCs Any KOER DTCs Any Continuous Memory DTCs (retrieve any available freeze frame data and disregard any identical/related continuous DTCs already repaired).
NOTE
If the symptom is not listed, REFER to the applicable service information article or GO to PINPOINT TEST Z for intermittent PCM system diagnostics.

QT2 THE ENGINE RUNS ROUGH AT IDLE WITH KOER OR CONTINUOUS MEMORY DTCs: CHECK THE INJECTOR FAULT (INJxF) PID(s)

Note. An injector circuit fault could result in unrelated DTCs being received from the PCM.

  1. KOEO.
  2. Access the INJxF PIDs (the "x" indicates the injector number). There will be one INJxF PID for each engine cylinder.

Do any of the INJxF PIDs indicate a fault (or Yes)?

YesNo
An injector circuit fault exists. KEY OFF. Disregard the DTCs.No fault detected by injector fault PIDs. KEY OFF. GO to Quick Test QT1 and follow the YES Action to Take for all others.
Ford GT: GO to L: Dual-Injection Fuel Delivery System STEP HL3.
All others: GO to H: Fuel Control STEP H34.

STEP 2: NO DTCS PRESENT SYMPTOM CHART INDEX

System/SymptomChart Number
Starting ConcernsHard Start/Long Crank/Erratic Start/Erratic CrankCHART NUMBER: 2
Stall after startCHART NUMBER: 1
No crankCHART NUMBER: 23
No start (engine cranks)CHART NUMBER: 3
Unique Idle ConcernsSlow return to idleCHART NUMBER: 4
Rolling idleCHART NUMBER: 1
Fast idleCHART NUMBER: 5
Low/Slow idleCHART NUMBER: 6

DRIVEABILITY

System/SymptomChart Number
Stalls/QuitsIdle/Acceleration/CruiseCHART NUMBER: 1
DecelerationCHART NUMBER: 6
Runs RoughCHART NUMBER: 1
MissesCHART NUMBER: 1
Buck/JerkCHART NUMBER: 1
Hesitation/StumbleCHART NUMBER: 1
SurgeCHART NUMBER: 1
BackfiresCHART NUMBER: 7
Lack/Loss of PowerCHART NUMBER: 8
Spark KnockCHART NUMBER: 9

DRIVEABILITY - PERFORMANCE WHILE DRIVING CONCERNS

Additional Driveability Concerns

System/SymptomChart Number
Diesels/Runs OnCHART NUMBER: 5
Poor Fuel EconomyCHART NUMBER: 10
Emissions ComplianceCHART NUMBER: 11

ADDITIONAL DRIVEABILITY CONCERNS

Electrical

System/SymptomChart Number
Warning IndicatorsMalfunction indicator lamp (MIL)CHART NUMBER: 12
Transmission control indicator lamp (TCIL)CHART NUMBER: 12
Power take off (PTO)CHART NUMBER: 12
Temperature warning indicator lamp or gauge (applications with CHT sensor only)CHART NUMBER: 12
Check fuel cap indicator lampCHART NUMBER: 12
Electronic throttle control (ETC) indicator lampCHART NUMBER: 12
Climate ControlLack of A/C cooling, A/C not functioningCHART NUMBER: 21
A/C always on or A/C compressor runs continuouslyCHART NUMBER: 21
InstrumentationTachometer inoperativeCHART NUMBER: 14
Speedometer/odometer inoperativeCHART NUMBER: 14
Boost gauge indicates higher than normal boost (supercharger applications)CHART NUMBER: 14
Fuel gauge inoperativeCHART NUMBER: 14

ELECTRICAL

System/SymptomChart Number
Oil System ConcernsHigh oil consumptionCHART NUMBER: 15
LeaksCHART NUMBER: 15
Cooling System ConcernsElectric cooling fan(s) does not operate (low, medium, high or variable speed)CHART NUMBER: 16
Electric cooling fan(s) always runsCHART NUMBER: 17
Exhaust System ConcernsVisible smokeCHART NUMBER: 18
Odor (sulfur or rotten egg smell)CHART NUMBER: 22
Fuel System ConcernsOdor, engine compartmentCHART NUMBER: 19
Engine Noise (under hood)CHART NUMBER: 20

ENGINE

System/SymptomChart Number
Automatic Transmission (A/T) Shift ConcernsUpshiftCHART NUMBER: 13
DownshiftCHART NUMBER: 13
EngagementCHART NUMBER: 13

DRIVELINE

System/SymptomChart Number
PTO ConcernsNot working correctlyCHART NUMBER: 12

POWER TAKE OFF

CHART 1

  1. Starting Concerns: Stall After Start
  2. Stalls/Quits: Idle, Acceleration, Cruise
  3. Runs Rough
  4. Misses
  5. Buck/Jerk
  6. Hesitation/Stumble
  7. Surge
  8. Unique Idle concerns: Rolling Idle

Note. For stalls on passenger car applications, the engine may stall if left running while refueling. Advise the customer to turn the engine off while refueling to avoid contamination or damage to the EVAP system.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Check the following PIDs: DPFEGR (if equipped) (hot idle value within 0.15 volt of KOEO value) LONGFT1/LONGFT2 (value between -20 and +20%) VPWR (value between 10.5 and 17.0 volts, and within 0.5 volt of battery voltage)DPFEGR PID value not within 0.15 volt of KOEO value: For vehicles equipped with ESM EGR: GO to H: Exhaust Gas Recirculation System Module (ESM) STEP HH27. All others: GO to E: Exhaust Gas Recirculation (EGR) Systems STEP HE57.
LONGFT1/LONGFT2 value low (-): Continue diagnosis. Concentrate checks in areas that would cause the engine to run rich.
LONGFT1/LONGFT2 value high (+): Continue diagnosis. Concentrate checks in areas that would cause the engine to run lean.
VPWR not between 10.5 and 17.0 volts: REFER to CHARGING SYSTEM - GENERAL INFORMATION .
VPWR between 10.5 and 17.0 volts, but not within 0.5 volt of battery voltage: CHECK B+ supply to PCM power relay. CHECK VPWR circuit between PCM and PCM power relay. CHECK PWR GND circuits.
For vehicles that run rough at idle: With the KOEO, check the INJxF PIDs (the "x" indicates the injector number; there will be one INJxF PID for each engine cylinder). All INJxF PIDs must indicate no fault (or NO).INJxF PID(s) indicate a fault (an injector circuit fault is indicated)
Ford GT: GO to L: Dual-Injection Fuel Delivery System STEP HL3.
All others: GO to H: Fuel Control STEP H34.
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow (MAF) Sensor STEP DC26.
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel Delivery SystemGO to PINPOINT TEST HC .
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF8.
PCV SystemGO to PINPOINT TEST HG .
EVAP SystemGO to X: Evaporative Emission (EVAP) Monitor and System STEP HX14
Automatic TransmissionREFER to AUTOMATIC TRANSMISSION/TRANSAXLE .
Base EngineREFER to ENGINE .
Applications without electronic throttle control: Intake Air SystemGO to PINPOINT TEST HU .
Applications with A/C pressure sensor (3-wire sensor): A/C pressure (ACP) sensor input to PCMGO to S: Air Conditioning Pressure (ACP) Sensor STEP DS18.
Additional TestingGO to PINPOINT TEST Z .
Additional ChecksREFER to the applicable service information article.
NOTE: Some applications have a PID that indicates whether the PCM is reducing torque (TQ_CNTL) (#095E b0), and if so, why the torque is being reduced (#095Eb1- 13) (0 equals No torque reduction requested; 1 equals Torque Truncation. Cuts fuel to protect when line pressure falls to minimum limit; 2 equals Traction Control Event. Cuts fuel/spark for traction control; 3 equals Vehicle Speed Limit. Cuts fuel).
Correct the PCM vehicle identification (VID) block information (refer to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) Be aware of engine RPM/speed limiting functions of the PCM (look for incorrect high vehicle speed signal from ABS, VSS, or OSS). Verify the fuel cap is properly tightened and not physically damaged. Drivelines Manual transmission/clutch Charging system Traction control system (if equipped) A/C system (for surge with A/C on) Speed control system (for surge with speed control on) A/C compressor diode, if equipped (for rolling idle)
NOTE
Some applications have a PID that indicates whether the PCM is reducing torque (TQ_CNTL) (#095E b0), and if so, why the torque is being reduced (#095Eb1- 13) (0 equals No torque reduction requested; 1 equals Torque Truncation. Cuts fuel to protect when line pressure falls to minimum limit; 2 equals Traction Control Event. Cuts fuel/spark for traction control; 3 equals Vehicle Speed Limit. Cuts fuel).

CHART 2

  1. Starting Concerns: Hard Start/Long Crank/Erratic Start/Erratic Crank
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Battery Condition and Current DrawVisual. REFER to CHARGING SYSTEM - GENERAL INFORMATION .
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel Delivery SystemGO to PINPOINT TEST HC .
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF8.
PCV SystemGO to PINPOINT TEST HG .
EVAP SystemGO to X: Evaporative Emission (EVAP) Monitor and System STEP HX14.
Applications without electronic throttle control: Intake Air SystemGO to PINPOINT TEST HU .
Starting SystemREFER to STARTING SYSTEM .
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow (MAF) Sensor STEP DC26.
Additional TestingGO to PINPOINT TEST Z .
Additional Checks: For applications with two camshaft position (CMP) sensors, verify the CMP1 and CMP2 circuits are not shorted together.Visual

CHART 3

  1. Starting Concerns: No Start (Engine Cranks)

Note. Extended cranking because of a no start can load the exhaust system with raw fuel, damaging the catalytic converter after the engine starts. For applications with secondary air injection (AIR) systems, carry out the following after the no start has been repaired: Disconnect the electric AIR pump relay, run the engine until the surplus fuel is used up, and reconnect the relay (disconnecting the relay may set a continuous memory PCM DTC that needs to be cleared).

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Add-on Anti-Theft DevicesVisual. CHECK with the customer.
Fuel/IgnitionLS and Thunderbird: GO to B: Fuel Pump Driver Module STEP KB53.
All others: GO to PINPOINT TEST A .
Applications without electronic throttle control - If the engine will start at part throttle: If the engine will not start at closed throttle, but will start and run normally at part throttle, check the idle air control (IAC) system.The engine will now start and run normally at part throttle: GO to PINPOINT TEST KE .
Exhaust System (restrictions)GO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF8.
Base EngineREFER to ENGINE .
Additional TestingGO to PINPOINT TEST Z .

CHART 4

  1. Unique Idle Concerns: Slow Return To Idle
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Vacuum Leaks, Throttle BodyVisual.
PCV SystemGO to PINPOINT TEST HG .
Applications without electronic throttle control: Intake Air System (air leaks)GO to PINPOINT TEST HU .

CHART 5

  1. Unique Idle Concerns: Fast Idle
  2. Diesels/Runs On

Note. If the vehicle runs normally after the ignition key is turned OFF, check for a damaged ignition switch, an IGN RUN circuit short to power, a VPWR circuit short to power, etc. Refer to the appropriate service information article or SYSTEM WIRING DIAGRAMS .

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Base engine air leaks, including proper sealing of intake manifold and components/vacuum lines attached to intake air (such as the PCV, EGR or IAC valve/vacuum lines).REFER to ENGINE .
Verify the engine operates at normal temperature.Visual. REFER to ENGINE COOLING or the Symptom Index, to diagnose any cooling system concerns that are present.
Fast idle concerns: (applications without electronic throttle control) KOEO, monitor the TP MODE PID while wiggling the TP sensor circuits. The TP MODE PID can also be monitored during vehicle drive. With the throttle closed, the TP MODE PID must be C/T (closed throttle).TP Mode PID is not C/T with the throttle closed: NOTE: At vehicle start, the TPREL begins at about 1.25 volts, and counts down to the lowest TP V value seen since engine start. If the TP V value goes below the "normal" range, then increases again, TPREL sets to the lower voltage. If TP V is about 0.04 volts greater than the TPREL value at closed throttle, the PCM goes into part throttle mode. Monitor the TP V and TPREL PIDs for sudden changes while checking for intermittent TP circuit/connector concerns. Also check for loose/worn throttle plates. If no concern is found, GO to PINPOINT TEST Z .
Applications without electronic throttle control: Intake Air System (air leaks)GO to PINPOINT TEST HU .
Additional TestingGO to PINPOINT TEST Z .
NOTE
At vehicle start, the TPREL begins at about 1.25 volts, and counts down to the lowest TP V value seen since engine start. If the TP V value goes below the "normal" range, then increases again, TPREL sets to the lower voltage. If TP V is about 0.04 volts greater than the TPREL value at closed throttle, the PCM goes into part throttle mode.

CHART 6

  1. Unique Idle Concerns: Low/Slow Idle
  2. Stalls/Quits: Deceleration
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Verify the fuel filler cap is properly tightened.Visual
For A/T with stalls/quits on deceleration: TransmissionREFER to AUTOMATIC TRANSMISSION/TRANSAXLE (Diagnosis by Symptom: Torque Convertor Operation Concerns).
Fuel Delivery SystemGO to PINPOINT TEST HC .
Applications without electronic throttle control: Intake Air SystemGO to PINPOINT TEST HU .
Base EngineREFER to ENGINE .
Additional TestingGO to PINPOINT TEST Z .

CHART 7

  1. Backfires
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Secondary IgnitionFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel Delivery SystemGO to PINPOINT TEST HC .
Base EngineREFER to ENGINE .
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF8.
Additional TestingGO to PINPOINT TEST Z .

CHART 8

  1. Lack/Loss of Power

Note. Verify the symptom is reported under normal driving conditions without excessive engine/vehicle load. Also, be aware of the engine RPM/speed limiting functions of the PCM.

Note. For applications with a knock sensor (KS), a lack of power may result when the vehicle is operated with a breakout box installed at the PCM. The KS circuits are not shielded in the breakout box, and KS signal noise may be noticed by the PCM. If this happens, spark timing will be retarded and a lack of power may result.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Automatic Transmission Fluid Throttle Linkage Air cleaner elementVisual
Check the following PIDS: DPFEGR (if equipped) (hot idle value within 0.15 volt of KOEO value) LONGFT1/LONGFT2 (value between -20 and +20%) For vehicles equipped with IMTV: IMTVF for both KOEO and KOER, with the transmission in PARK/NEUTRAL and the engine RPM greater than 3,000 RPM, the PID should indicate no fault (or NO) in both situations.DPFEGR PID value not within 0.15 volt of KOEO value: For vehicles equipped with ESM EGR: GO to H: Exhaust Gas Recirculation System Module (ESM) STEP HH27. All others: GO to E: Exhaust Gas Recirculation (EGR) Systems STEP HE57.
LONGFT1/LONGFT2 value low (-): Continue diagnosis. Concentrate checks in areas that would cause the engine to run rich.
LONGFT1/LONGFT2 value high (+): Continue diagnosis. Concentrate checks in areas that would cause the engine to run lean. IMTVF PID indicates a fault: GO to U: Intake Air Systems STEP HU41.
Fuel Delivery SystemGO to PINPOINT TEST HC .
Secondary IgnitionFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow (MAF) Sensor STEP DC26.
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF8.
Base EngineREFER to ENGINE .
Automatic TransmissionREFER to AUTOMATIC TRANSMISSION/TRANSAXLE .
Brake System (brake drag or binding)REFER to BRAKE SYSTEM - GENERAL INFORMATION .
Supercharged applications: Supercharger Bypass SystemGO to J: Supercharger Bypass Control STEP KJ11.
Additional TestingGO to PINPOINT TEST Z .
Additional Checks: NOTE: Some applications have a PID that indicates whether the PCM is reducing torque (TQ_CNTL) (#095E b0), and if so, why the torque is being reduced (#095Eb1-13) (0 equals No torque reduction requested; 1 equals Torque Truncation. Cuts fuel to protect when the line pressure falls to a minimum limit; 2 equals Traction Control Event. Cuts fuel/spark for traction control; 3 equals Vehicle Speed Limit. Cuts fuel). Customer driving habits Correct PCM vehicle identification (VID) block information. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . IMRC linkage (if equipped) Clutch (M/T) Charging system Engine RPM/speed limiting functions of the PCM (look for incorrect high vehicle speed signal from ABS, VSS, or OSS)Visual. REFER to the applicable service information article.
NOTE
Some applications have a PID that indicates whether the PCM is reducing torque (TQ_CNTL) (#095E b0), and if so, why the torque is being reduced (#095Eb1-13) (0 equals No torque reduction requested; 1 equals Torque Truncation.

CHART 9

  1. Spark Knock
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Verify the engine operates at normal temperatureVisual. REFER to ENGINE COOLING or the Symptom Index, to diagnose any cooling system concerns that are present.
Verify correct coolant level and coolant concentrationREFER to ENGINE COOLING for proper coolant concentrations and fill procedures.
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow (MAF) Sensor STEP DC26.
Base EngineREFER to ENGINE .
Fuel Delivery SystemGO to PINPOINT TEST HC .
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
PCV SystemGO to PINPOINT TEST HG .
Engine Oil QualityVisual
Additional TestingGO to PINPOINT TEST Z .

CHART 10

  1. Poor Fuel Economy

Note. Since driving styles can have a significant influence on fuel economy, verify the concern before starting an in-depth diagnosis. Also, the following external factors could contribute to poor fuel economy conditions

  1. Stop and go driving
  2. Improper tire pressure and size
  3. Vehicle loads (such as trailer towing)
  4. Extended winter warm-up conditions
  5. High speed driving
  6. Improper axle ratio
  7. Road/weather conditions
  8. Aftermarket add-ons
  9. Short run operations
  10. Customer expectations
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Transmission Fluid LevelVisual
Check the following PIDs: DPFEGR (if equipped) (hot idle value within 0.15 volt of KOEO value) LONGFT1/LONGFT2 (value between - 20 and +20%) VPWR (value between 10.5 and 17.0 volts, and within 0.5 volt of battery voltage)DPFEGR PID value not within 0.15 volt of KOEO value: For vehicles equipped with ESM EGR: GO to H: Exhaust Gas Recirculation System Module (ESM) STEP HH27. All others: GO to E: Exhaust Gas Recirculation (EGR) Systems STEP HE57.
LONGFT1/LONGFT2 value low (-): Continue diagnosis. Concentrate checks in areas that would cause the engine to run rich.
LONGFT1/LONGFT2 value high (+): Continue diagnosis. Concentrate checks in areas that would cause the engine to run lean.
VPWR not between 10.5 and 17.0 volts: REFER to CHARGING SYSTEM - GENERAL INFORMATION .
VPWR between 10.5 and 17.0 volts, but not within 0.5 volt of battery voltage: CHECK the B+ supply to the PCM power relay. CHECK the VPWR circuit between the PCM and the PCM power relay. CHECK PWR GND circuits.
Verify the engine operates at normal temperature.Visual. REFER to ENGINE COOLING or the Symptom Index, to diagnose any cooling system concerns that are present.
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel SystemGO to PINPOINT TEST HC .
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF8.
Automatic TransmissionREFER to AUTOMATIC TRANSMISSION/TRANSAXLE .
PCV SystemGO to PINPOINT TEST HG .
Additional Checks: Correct PCM vehicle identification (VID) block information. Refer to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . Brake drag Base engine concerns Incorrect PCV valve Contaminated MAF sensor Intake air systemREFER to the applicable service information article.
Additional TestingGO to PINPOINT TEST Z .

CHART 11

  1. Emissions Compliance
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Emissions Related SystemsGO to PINPOINT TEST EM .

CHART 12

  1. Warning Indicators: PTO, MIL, TCIL, Temperature Warning Indicator Lamp or Gauge (applications with CHT sensor only), Check Fuel Cap Indicator Lamp, ETC Indicator Lamp
  2. PTO not working correctly

Note. If the symptom is both a MIL on and exhaust emission test failure, GO directly to CHART 11 . If the engine is a no start, GO directly to CHART 3 . If the engine runs rough at idle, GO directly to CHART 1 .

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Verify the fuel filler cap is properly tightened.Visual
Trucks with power take off (PTO) and MIL concern: PTO input to the PCME-Series and F-Series: GO to PINPOINT TEST FB .
PTO Indicator never on, always on: PTO circuitsE-Series and F-Series: GO to B: Power Take Off (PTO) STEP FB6
PTO not working correctly: PTO operationE-Series and F-Series: GO to PINPOINT TEST FB .
MIL always on when the engine is running (no DTCs): MIL circuitsCrown Victoria/Grand Marquis, Explorer Sport Trac, and Ranger: GO to PINPOINT TEST NB .
All others: REFER to INSTRUMENT CLUSTER .
TCIL always on when the engine is running (no DTCs): TCIL circuitsCrown Victoria/Grand Marquis, Excursion, Explorer Sport Trac, E-Series, and Ranger: GO to B: Transmission Control Switch (TCS)/ Transmission Control Indicator Lamp (TCIL) STEP TB7.
All others: REFER to INSTRUMENT CLUSTER .
MIL never on: (including the bulb check when the engine is first started): MIL circuitsCrown Victoria/Grand Marquis, Explorer Sport Trac, and Ranger: GO to B: Malfunction Indicator Lamp STEP NB3.
All others: REFER to INSTRUMENT CLUSTER .
TCIL never on: TCIL circuitsCrown Victoria/Grand Marquis, Excursion, Explorer Sport Trac, and Ranger: GO to B: Transmission Control Switch (TCS)/ Transmission Control Indicator Lamp (TCIL) STEP TB9.
All others: REFER to INSTRUMENT CLUSTER .
Temperature warning indicator lamp or gauge concerns (applications with CHT sensor only): Engine cooling system or lamp circuitsIf engine is overheating: REFER to ENGINE COOLING . Be aware that since a PCM DTC was not received, the PCM has not attempted to turn the lamp on.
If engine operates at normal temperature: GO to L: Cylinder Head Temperature (CHT) Sensor STEP DL28.
Check fuel cap indicator lamp always on or off: Check the fuel indicator lamp circuitsCrown Victoria/Grand Marquis, Explorer Sport Trac, and Ranger: Indicator Lamp Always On, GO to X: Evaporative Emission (EVAP) Monitor and System STEP HX44. Indicator Lamp Always Off, GO to X: Evaporative Emission (EVAP) Monitor and System STEP HX45.
All others: REFER to INSTRUMENT CLUSTER .
ETC indicator lamp never/always on: ETC indicator lamp circuitsREFER to INSTRUMENT CLUSTER .
Additional TestingGO to PINPOINT TEST Z .

CHART 13

  1. Automatic Transmission (A/T) Shift Concerns: Upshift, Downshift, Engagement
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
TransmissionREFER to AUTOMATIC TRANSMISSION/TRANSAXLE .
Additional TestsGO to PINPOINT TEST Z .

CHART 14

  1. Instrumentation: Tachometer Inoperative, Speedometer/Odometer Inoperative, Boost Gauge indicates higher than normal boost (supercharger applications), Fuel Gauge Inoperative
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Tachometer inoperative: Applications with CTO circuit from the PCMGO to PINPOINT TEST JH .
Speedometer/odometer inoperativeApplications with manual shift-on-the-fly (MSOF) transfer case using a transfer case speed sensor (TCSS): GO to P: Vehicle Speed Sensor (VSS)/Transfer Case Speed Sensor (TCSS) STEP DP16.
Applications with manual transmissions using a vehicle speed sensor (VSS): GO to PINPOINT TEST DP .
Applications with manual transmissions using an output shaft speed (OSS) sensor: GO to PINPOINT TEST TJ .
Boost gauge indicates higher than normal boost: Supercharger bypass control Intercooler systemSupercharger bypass control: GO to PINPOINT TEST KJ .
Intercooler system: GO to P: Charge Air Cooler (CAC) Pump STEP KP8.
Fuel gauge inoperative: Fuel gauge always indicates full or empty.For vehicles with hardwired fuel level indicator (FLI) circuit input to PCM (Crown Victoria/Grand Marquis, Explorer Sport Trac, Ranger): GO to X: Evaporative Emission (EVAP) Monitor and System STEP HX37.
All others: REFER to INSTRUMENT CLUSTER .
InstrumentationREFER to INSTRUMENT CLUSTER .

CHART 15

  1. Oil System Concerns: High Oil Consumption, Leaks
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
PCV SystemGO to PINPOINT TEST HG .
Base EngineREFER to ENGINE .
Additional Checks External leaks Proper dipstick Proper oil viscosityVisual

CHART 16

  1. Cooling System Concerns: Electric Cooling Fan(s) Does Not Operate (Low, Medium, High or Variable speed)
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Electric Cooling Fan ComponentsCrown Victoria/Grand Marquis, Five Hundred/Freestyle/Montego, LS, Thunderbird, and Town Car: GO to N: Variable Speed Electric Cooling Fan STEP KN9.
All others: GO to F: Fan Control (FC) Relays STEP KF56.
Cooling SystemREFER to ENGINE COOLING .

CHART 17

  1. Cooling System Concerns: Electric Cooling Fan(s) Always Runs

Note. This chart is intended to only diagnose an electric cooling fan that always runs with a cool engine and the A/C and defroster off.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Cooling fan circuits and ACPSW or ACP circuitsCrown Victoria/Grand Marquis, Five Hundred/Freestyle/Montego, LS, Thunderbird, and Town Car: VERIFY results of the Quick Test. Visually INSPECT the cooling fan for concerns.
Mustang 4.0L, Freestar/Monterey and Aviator: GO to F: Fan Control (FC) Relays STEP KF56.
All others: GO to F: Fan Control (FC) Relays STEP KF55.
Cooling SystemREFER to ENGINE COOLING .

Chart 18

  1. Exhaust System Concerns: Visible Smoke

Note. Black smoke indicates a rich fuel mixture, blue smoke indicates burning oil, and white smoke indicates water in the combustion chamber.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Base EngineREFER to ENGINE .
Black smoke: Fuel Delivery SystemGO to PINPOINT TEST HC .
Black smoke: Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC .
For all others, GO to PINPOINT TEST JB .
Blue smoke: PCV SystemREFER to ENGINE SYSTEM - GENERAL INFORMATION for a description of the Oil Consumption Test.

Chart 19

  1. Fuel System Concerns: Odor, Engine Compartment
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
EVAP SystemVisual.
Fuel SystemVisual. GO to PINPOINT TEST HC .

Chart 20

  1. Engine Noise (under hood)

Note. Attempt to identify the source of the noise. If the noise is from a source other than those listed below, refer to the Symptom Index (for noise such as spark knock) or the applicable service information article.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Snap noise that may be due to secondary ignition arcing: Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC .
For all others, CHECK the condition of the spark plug boots.

Chart 21

  1. Climate Control: Lack of cooling, A/C not functioning, A/C always on, or A/C compressor runs continuously
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
A/C SystemIf sent here with WACF PID indicating a fault (or YES): GO to POWERTRAIN DTC CHARTS AND DESCRIPTIONS - GASOLINE MODELS and follow the directions for KOEO DTC P0645.
All others: REFER to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION .

Chart 22

  1. Exhaust System Concerns: Odor (Sulfur or Rotten Egg Smell)

Note. A slight sulfur smell may be normal. Catalysts with less than 8,000-16,000 kilometers (5,000-10,000 miles), new vehicle or replaced catalyst, are likely to have a sulfur smell due to the highly active state of new catalysts. Replacing the catalyst can actually make the symptom worse.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Check for any driveability or exhaust smoke symptoms.REFER to STEP 2: NO DTC(S) PRESENT SYMPTOM CHART INDEX for direction to repair other symptoms.
Fuel Delivery SystemGO to PINPOINT TEST HC .
Fuel SourceTalk with the customer. Since sulfur content can vary in different fuels, suggest trying a different fuel source.

Chart 23

  1. Starting Concerns: No Crank
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - GASOLINE MODELS unless noted)
Add-on Anti-Theft DevicesVisual. CHECK with the customer.
Anti-TheftREFER to ANTI-THEFT .
Base Engine (Starting System)REFER to ENGINE .